1. Field of the Invention
The present invention relates to waste disposal apparatuses for disposing of waste materials such as soiled diapers.
2. Description of the Background Art Japanese Patent Publication Nos. H01-226601, 2009-96642, and H07-330103 of unexamined applications disclose techniques of waste disposal apparatuses having a high odor-sealing capability and being capable of successively disposing of waste materials, which relate to waste disposal apparatuses for disposing of waste materials having unpleasant odors, such as soiled diapers.
In this waste disposal apparatus, the closed end of the film 101 inserted through the tubular guide 102 is pulled out, and is pushed coaxially downward through the tubular guide 102 to form a waste accommodating space. After placing a waste material into the waste accommodating space, the tubular guide 102 is turned by the twisting unit 103 to form a twisted closed portion 104 in the film 101 between the waste material and the tubular guide 102.
This twisted closed portion 104 of the film 101 forms the bottom of a waste accommodating space for the subsequent disposal of a waste material, and also block passing of odors, namely leakage of odors from the waste material to the outside. This structure enables waste materials to be sequentially placed in the film 101, and also is effective in sealing odors of waste materials.
The closing mechanism 108 has a pair of bar-shaped nipping members 109. When disposing of a waste material 110, the closing mechanism 108 is opened to place the waste material 110 into the waste accommodating main body 105. After the waste material is placed in the waste accommodating main body 105, the bar-shaped nipping members 109 nip the film 107 to seal the waste material 110 from the outside. This closing mechanism 108 serves to block passing of odors, namely leakage of odors from the waste material 110 to the outside.
However, the waste disposal apparatuses described in Japanese Patent Publication Nos. H01-226601 and 2009-96642 of unexamined applications do not have a sufficient odor-sealing capability. That is, in these waste disposal apparatuses, a major element that seals odors of waste materials is the twisted closed portion 104 of the film 101, and thus a fine linear airflow path necessarily remains along the central axis of the twist, which causes leakage of odors.
The twist of the film 101 gradually loosens with time due to a restoring force of the film 101 or the like. This expands the remaining airflow path, which further reduces the odor-sealing capability. Moreover, such a twisted closed portion 104 of the film 101 is formed upon each disposal of a waste material, which reduces the maximum amount of waste that can be accommodated in the waste disposal apparatus.
The waste disposal apparatus described in Japanese Patent Publication No. H07-330103 of unexamined applications also does not have a sufficient odor-sealing capability. That is, in this waste disposal apparatus, odors of waste materials are sealed by nipping the film 107 by the pair of bar-shaped nipping members 109 of the closing mechanism 108. Thus, the contact shape, which is formed between the film 107 and the bar-shaped nipping members 109 by nipping the film 107 by the pair of bar-shaped nipping members 109, is not a plane but a line. This results in an insufficient odor-sealing capability between the waste materials 110 accommodated below the closing mechanism 108, and the opening above the closing mechanism 108.
It is an object of the present invention to solve the above problems and to provide a waste disposal apparatus having a high odor-sealing capability, for disposing of waste materials such as soiled diapers.
A waste disposal apparatus according to the present invention includes: a film accommodating portion, which has a tubular core that forms a waste inlet at its upper end, and which accommodates a film, which is compressed into a cylindrical shape, so as to surround the tubular core; a waste accommodating main body, which has the film accommodating portion positioned in an upper part thereof, and which receives a waste material placed in the film pulled out into the waste inlet, together with the film; and an open/close sealing mechanism that nips the film at a position between the film accommodating portion and the waste accommodating main body to seal a space below the nipped part of the film from a space above the nipped part of the film. The sealing mechanism has a sealing door capable of being opened and closed, and a sealing door receiving portion that, together with the sealing door, nips the film when the sealing door is at a closed position, and film nipping portions of the sealing door and the sealing door receiving portion include concavo-convex shapes that bend a vertical intermediate portion of a film portion to be nipped, laterally with respect to an imaginary straight line that connects upper and lower ends of the film portion to be nipped.
According to the present invention, sealing the waste material placed in the film from the waste inlet is implemented by nipping of the film by the sealing door and the sealing door receiving portion. Moreover, since the film is nipped by the concavo-convex shapes of the sealing door and the sealing door receiving portion, the film is not bent linearly but laterally with respect to the imaginary straight line. Thus, the film is subjected to a high tension at the bent portions. Such a tension narrows a remaining airflow path, whereby a capability of blocking passing of odors, namely an odor-sealing capability, can be increased. Moreover, the film need not be twisted upon every disposal of a waste material, which can avoid the disadvantage that the maximum amount of waste that can be accommodated in the waste disposal apparatus is reduced by the twists of the film.
As a preferred embodiment, each of the concavo-convex shapes of the sealing door and the sealing door receiving portion, which engage with each other when the sealing door is closed, is formed by a plurality of surfaces.
According to this embodiment, the number of bent portions of the film nipping portion is increased, and thus the number of points at which the tension is applied to the film is increased. This further increases the odor-sealing capability. Note that the concavo-convex shapes may be formed by a flat surface or a curved surface.
As a preferred embodiment, at least two of the plurality of surfaces of each of the concavo-convex shapes are connected together substantially at a right angle to form an angled portion.
According to this embodiment, the film is bent substantially at right angles at least at one position when nipped by the sealing door and the sealing door receiving portion. The film is subjected to a high tension at this substantially right angled bent portion, which narrows the remaining airflow path, whereby the odor-sealing capability can further be increased. Moreover, a substantially L-shape of the portion that is bent substantially at right angles is not complex, and thus is easy to form when mass producing the sealing door and the sealing door receiving portion by a die molding method. Thus, the waste disposal apparatus of the present invention is advantageous in terms of mass production of products.
As a preferred embodiment, the concavo-convex shape of the sealing door is formed in a front end of the sealing door, and the sealing door is pivotally supported at its rear end by the waste accommodating main body or the sealing door receiving portion.
According to this embodiment, the opening/closing operation of the sealing door is implemented by pivoting of the sealing door. This makes it easier for the user to open the sealing door when pushing the waste material into the waste accommodating main body.
As a preferred embodiment, the sealing mechanism may further include an elastic member that biases the sealing door in a closing direction.
According to this embodiment, a film nipping force can be increased, which can further increase the odor-sealing capability.
As a preferred embodiment, the elastic member is a single elastic material capable of extending and contracting in its extending direction, and both ends of the elastic material are coupled with right and left side edges of the sealing door receiving portion, and a central region of the elastic member extends along a lower surface of the sealing door.
According to this embodiment, the elastic member for biasing the sealing door in the closing direction can be implemented only by a single elastic material. Moreover, since only one elastic material is used to apply an elastic force to the lower surface of the sealing door to bias the sealing door in the closing direction, the sealing door can be laterally substantially equally biased.
As a preferred embodiment, the sealing door includes, in its lower surface, an elastic member guide for holding the central region of the elastic member.
According to this embodiment, the elastic member, which is provided along the lower surface of the sealing door, is stably fixed to a predetermined position in the lower surface of the sealing door by the elastic member guide. Thus, the sealing door can be stably biased in the closing direction by the elastic member.
As a preferred embodiment, the sealing mechanism further includes: a left elastic member cover, which has its upper end latched by a left side edge of the sealing door receiving portion, and its lower end latched by a left side edge of the sealing door, and accommodates a left end of the elastic member; and a right elastic member cover, which has its upper end latched by a right side edge of the sealing door receiving portion, and its lower end latched by a right side edge of the sealing door, and accommodates a right end of the elastic member. These elastic member covers follow opening/closing movement of the sealing door while being kept latched by the left and right side edges of the sealing door.
According to this embodiment, the elastic member, which is located on both side edges of the sealing door and the sealing door receiving portion, is always covered by the elastic member covers regardless of the opening/closing operation of the sealing door. This can prevent the film containing the waste material from being torn by being caught by the elastic member. Moreover, both ends of the elastic member can be held by the elastic member covers. This can prevent the elastic member from coming off from the sealing door even if the sealing door is not provided with the elastic member guide.
As a preferred embodiment, the film accommodating portion is supported by the waste accommodating main body so that an axis of the tubular core is tilted at a predetermined angle.
According to this embodiment, mothers can easily insert the waste material through the waste inlet without standing up after changing diapers in a sitting posture.
As a preferred embodiment, a lower end of the film accommodating portion, which surrounds a lower end of the tubular core, is tilted and supported at the predetermined angle so that a front end side of the lower end of the film accommodating portion is located at a vertically lower position, and a rear end side of the lower end thereof is located at a vertically higher position, and the concavo-convex shape of the sealing door receiving portion is located near a lowest position of the lower end of the film accommodating portion.
According to this embodiment, the film, which is accommodated in the film accommodating portion so as to be able to be pulled out from the waste inlet, passes vertically downward through the tubular core supported in the tilted state, and is accommodated together with the waste material in the waste accommodating main body. The film is pulled vertically downward by the weight of the waste material placed in the film. Provided that L0 represents a diameter of the waste inlet, and θ0 represents a tilt angle of the waste inlet with respect to the horizontal direction, the film is naturally drawn toward the lowest position of the lower end of the tilted tubular core at least by a distance L0 (1−cos θ0) due to the gravity and the tilt of the tubular core. Moreover, the sealing mechanism is positioned so that the film is nipped at a position near the lowest position of the lower end of the tubular core to which the film is naturally drawn. This facilitates nipping of the film by the sealing mechanism, whereby odor-sealing efficiency can be expected to be increased.
As a preferred embodiment, the sealing door is tilted and supported at a predetermined angle when located at the closed position, so that a front end side thereof is located at a vertically lower position, and a rear end side thereof is located at a vertically higher position.
According to this embodiment, mothers can easily push the sealing door open without standing up after changing diapers in a sitting posture. This facilitates the operation of inserting the waste material through the waste inlet.
As a preferred embodiment, the film nipping portions of the sealing door and the sealing door receiving portion are formed on a front side of the waste accommodating main body. The waste accommodating main body has a tilted surface in a front region of its inner bottom surface, and the tilted surface is tilted so that its vertical height decreases from a front side toward a rear side.
According to this embodiment, the waste material placed into the waste accommodating main body slides down toward the back face of the waste accommodating main body along the tilted surface provided on the bottom of the waste accumulating main body. Thus, waste materials are efficiently accumulated in the waste accumulating main body.
As a preferred embodiment, the film accommodating portion is a film accommodating cassette including the tubular core, a tubular core flange that extends from a lower end of the tubular core in an outer diameter direction, and a film holding flange that extends from an upper end of the tubular core in the outer diameter direction, accommodates the film in a compressed state between the tubular core flange and the film holding flange, and allows the film to be pulled out beyond an outer edge of the film holding flange into the tubular core. The film accommodating cassette is detachably attached to the upper part of the waste accommodating main body.
According to this embodiment, when the film as a consumable item runs out, the user can replace the used film accommodating cassette with a refill (new) film accommodating cassette by a simple operation.
According to the waste disposal apparatus of the present invention, sealing of the waste material placed in the film from the waste inlet is implemented by nipping of the film by the sealing door and the sealing door receiving portion. Moreover, since the film is nipped by the concavo-convex shapes provided in the sealing door and the sealing door receiving portion, the film is not bent linearly but laterally with respect to an imaginary straight line. Thus, the film is subjected to a high tension at the bent portion. This tension narrows a remaining airflow path, whereby the capability of blocking passing of odors, namely the odor-sealing capability, can be increased.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
A waste disposal apparatus 11 includes: an annular waste inlet 16 for inserting a waste material D such as a soiled diaper therethrough; a cylindrical film 15 extending downward from the waste inlet 16 and having its lower end closed by a knot 26; a waste accommodating main body 13 for receiving the waste material D inserted through the waste inlet 16, together with the film 15; and a lid 23 that covers the waste inlet 16 from above.
The long film 15 is attached to the waste inlet 16. The film 15 extends downward so as to cover the opening of the waste inlet 16.
The waste accommodating main body 13 is a hollow container for storing waste materials D that are placed in the film 15, and is divided into a lower part 17 and an upper part 19. The lower part 17 of the waste accommodating main body 13 has a bottom 17b at its lower end, and has an opening at its upper end. The upper part 19 of the waste accommodating main body 13 covers, at its lower end, the opening at the upper end of the lower part 17, and has the waste inlet 16 at its upper end.
An open/close sealing mechanism 28 is provided inside the upper part 19 of the waste accommodating main body 13. The sealing mechanism 28 nips the film 15 at a position between the waste inlet 16 and the stored waste material D to seal the stored waste material D. The sealing mechanism 28 has a sealing door 33 and a sealing door receiving portion 35. The sealing mechanism 28 will be described later.
When disposing of a waste material D, the user first opens the lid 23 to place the waste material D into the film 15 from the waste inlet 16. Then, the user inserts his/her hand into the waste inlet 16, and pushes the film 15 down together with the waste material D to open the sealing door 33. The waste material D thus pushed down, together with the film 15, passes between the opened sealing door 33 and the sealing door receiving portion 35. The waste material D then drops downward along the film 15, and is stored in the waste accommodating main body 13. As soon as the user drops the waste material D to a position below the sealing door 33 and the sealing door receiving portion 35, and removes his/her hand from the waste inlet 16, the sealing door 33 closes to nip the film 15. Since a new length of the film 15 is pulled out from the waste inlet 16, the waste inlet 16 is always supplied with a new length of the film 15.
As described above, the waste disposal apparatus 11 includes the open/close sealing mechanism 28 that nips the film 15 at a position between the waste inlet 16 and the waste material D placed in the waste accommodating main body 13, and seals the waste material D. The sealing mechanism 28 has the sealing door 33 and the sealing door receiving portion 35. Each of the sealing door 33 and the sealing door receiving portion 35 is provided with a concavo-convex shape so that, upon closing of the sealing door 33, the concavo-convex shape of the sealing door 33 engages with the concavo-convex shape of the sealing door receiving portion 35 to nip the film 15 therebetween. This configuration will be described later.
The sealing door receiving portion 35 is provided inside the upper part 19 of the waste accommodating main body 13 so that the sealing door 33 covers and closes the waste inlet 16 from beneath in the state where the sealing door 33 is closed. A guide rail 37 for guiding the sealing door 33 in opening and closing directions is attached to the inner wall of the upper part 19 of the waste accommodating main body 13. The guide rail 37 is positioned so as to extend downward below the sealing door receiving portion 35, and the sealing door 33 slides along the guide rail 37.
The sealing door 33 is biased toward the sealing door receiving portion 35, and in a normal state, the sealing door 33 is closed in an engaged state with the sealing door receiving portion 35. In the normal state, as shown in
In the present embodiment, as shown in
The nipping surfaces 33c, 35c will be described in detail below with reference to
As shown in
The nipping surface 35c, which corresponds to the film nipping portion of the sealing door receiving portion 35, is formed by surfaces 35c1, 35c2, 35c3. The surface 35c1 is provided at the upper end of the film nipping portion so as to extend substantially perpendicularly to the axis O of the waste inlet 16, and is substantially parallel to the surface 33c1 when the sealing door 33 is closed. The surface 35c2 connects to the front end of the surface 35c1 substantially at a right angle to the surface 35c1 and extends downward, and is substantially parallel to the surface 33c2 when the sealing door 33 is closed. The surface 35c3 connects to the lower end of the surface 35c2 substantially at a right angle to the surface 35c2 and extends forward, and is substantially parallel to the surface 33c3 when the sealing door 33 is closed.
When the sealing door 33 slides in the direction shown by arrow in
The waste material D placed in the film 15 is pulled downward by its own weight due to the gravity. That is, the film 15 is continuously subjected to a vertically downward tension by the waste material D. If the film 15 being subjected to such a tension is nipped as shown in
In the present embodiment, nipping of the film 15 by the sealing door 33 and the sealing door receiving portion 35 is implemented by engagement between the sealing door 33 provided with the film nipping portion having a convex side cross section, and the sealing door receiving portion 35 provided with the film nipping portion having a concave side cross section that is configured to receive the convex shape of the sealing door 33.
More specifically, a nipping surface 33c has a ridge 133 having a convex cross section, and a nipping surface 35c has a ridge groove 135 having a concave cross section. The ridge 133 protrudes in a direction substantially parallel to the sliding direction of the sealing door 33. Thus, when the sealing door 33 slides in the closing direction to engage with the sealing door receiving portion 35, the concavo-convex shape of the sealing door 33 engages with the concavo-convex shape of the sealing door receiving portion 35 without hindering the sliding movement.
As shown in
As described above with reference to
The waste disposal apparatus 11 further includes a spring 39 for continuously biasing the sealing door 33 toward the sealing door receiving portion 35. The larger the biasing force of the spring 39 is, the more the force for nipping the film 15 can be increased, whereby the odor sealing capability can further be increased.
The film 15 is accordion folded in the axial direction of the tubular core 27, and is coaxially inserted on the outer diameter side of the tubular core 27. The film holding flange 29 is fitted and connected to the tubular core 27 so as to prevent the film 15 from coming off from the tubular core 27. That is, by the film holding flange 29 located at the upper end of the tubular core 27, and the tubular core flange 27f located at the lower end of the tubular core 27, the film 15 is compressed in the accordion folded state and accommodated in the space between the upper and lower ends in the direction of the axis O of the tubular core 27.
The film 15 is a consumable part of the film accommodating portion 14. If the film 15 accommodated in the film accommodating portion 14 runs out, the user replaces the used film accommodating portion 14 in the film attachment portion 12 with a refill film accommodating portion 14. Alternatively, the film accommodating portion 14 may be configured so that only the film 15 is replaced with a refill film when the film 15 accommodated in the film accommodating portion 14 runs out. That is, the tubular core flange 27f may be fixed to the film attachment portion 12, and the film holding flange 29 may be detachably attached to the tubular core 27. This configuration enables the user to replace only the film 15 with a refill film by removing the film holding flange 29.
After placing the refill film accommodating portion 14 in the waste disposal apparatus 11, the user pulls out an end of the film 15, which is accommodated in the compressed state on the tubular core 27, upward beyond the outer edge of the film holding flange 29 without closing the lid 23. Then, the user ties a knot 26 at this end of the film 15 to close the film 15. The user pushes the knot 26 down through the tubular core 27 to the bottom 17b while pulling the film 15 out of the film accommodating portion 14. By disposal of waste materials such as soiled diapers into the film 15, the waste materials are accumulated in the film 15, and the film 15 accordion folded on the outer diameter side of the tubular core 27 is pulled out in the downward direction upon each disposal. Thus, the user can successively dispose of waste materials into the waste accumulating main body 13.
As shown in
Note that although not shown in the figures, the film accommodating portion 14 may be supported by the upper part 19 of the waste accommodating main body 13 so that the opening direction of the waste inlet 16 is horizontal. In this case, the axis O of the tubular core 27 extends horizontally. In this configuration as well, a tension can be applied to the nipped portion of the film.
As shown in
More specifically, as shown in
0°<θ16<θ33 (1)
According to the present embodiment, the tilt angle θ33 of the advancing/withdrawing direction S of the sealing door 33 is larger than the tilt angle θ16 of the waste inlet 16. Thus, as the sealing door 33 is withdrawn in the opening direction, the sealing door 33 is translated downward and backward, and thus away from the axis O of the tubular core 27. That is, when being opened, the sealing door 33 can be sufficiently separated from the film 15. Thus, the film 15 is opened wide when the sealing door 33 is opened, which enables the user to easily insert a waste material D into the waste accommodating main body 13 while sitting on the floor.
Note that although not shown in the figures, the sealing door 33 may be supported by the upper part 19 of the waste accommodating main body 13 so that the upper surface 34 of the sealing door 33 extends perpendicularly to the horizontal direction (θ33=90°). In this case, the sealing door 33 advances and withdraws horizontally. In this configuration as well, the sealing door 33 can be effectively separated from the film 15 when being opened.
According to the present embodiment, the tubular core flange 27f, which is positioned so as to surround the lower end of the tubular core 27 and corresponds to the lower end of the film accommodating portion 14, is supported by the waste accommodating main body 13 so as to be tilted at a predetermined angle. That is, as shown in
The film 15, which is accommodated in the film accommodating portion 14 so as to be able to be pulled out from the waste inlet 16, passes vertically downward through the tubular core 27, and is accommodated together with the waste material D in the lower part 17 of the waste accommodating main body 13. Thus, when the sealing door 33 is open, the film 15 is pulled vertically downward by the weight of the waste material D placed in the film 15, and thus extends substantially straight downward from the waste inlet 16. As described above, the tubular core 27 is tilted at the predetermined angle θ16. Thus, provided that L0 represents a diameter of the waste inlet 16, and θ0 (=θ16) represents a tilt angle of the waste inlet 16 with respect to the horizontal direction, the film 15 is naturally drawn toward the lower side of the tilt, namely toward the front side, at least by a horizontal distance L0 (1−cos θ0) if the film 15 extends straight downward from the waste inlet 16. The film 15 is nipped by the sealing door 33 and the sealing door receiving portion 35 at a position on the lower side of the tilt to which the film 15 is naturally drawn. This can facilitate nipping of the film 15 by the sealing door 33, whereby sealing for blocking passing of odors can be more efficiently performed.
In the present embodiment, the upper surface 34 of the sealing door 33 is substantially flat, as described above. To be exact, however, the upper surface 34 of the sealing door 33 is formed by a substantially flat front part 34f, and a rear part 34r that is gently curved so as to be tilted with respect to the front part 34f. This will be described below with reference to
In the present embodiment, as shown in
0°≦θ34f<θ34r (2)
Thus, by putting his/her hand on the rear part 34r of the upper surface 34 when pushing the sealing door 33 open to dispose of a waste material D, the user can efficiently transmit the pushing force to the sealing door 33. Thus, the user can open the sealing door 33 with a smaller force.
As a modification of the present embodiment, the rear part 34r of the upper surface 34 may be substantially perpendicular to the advancing/withdrawing direction S. According to this modification, the pushing force that is applied from the user's hand to the sealing door 33 can be applied to the spring 39 without being reduced. Thus, the user can push the sealing door 33 open with a smaller force.
The operation of opening the waste accommodating main body 13 will be described below.
While the waste disposal apparatus 11 is in normal use, the upper part 19 and the lower part 17 of the waste accommodating main body 13 are closed so that the upper part 19 covers at its lower end a main body opening 17h located at the upper end of the lower part 17. The film attachment portion 12 is provided at an upper region of the upper part 19 of the waste accommodating main body 13, and the film accommodating portion 14 is attached to the film attachment portion 12.
A main body hinge 31 is provided on the back face of the waste accommodating main body 13. The main body hinge 31 is provided substantially in the middle of the vertical height of the waste disposal apparatus 11. The upper part 19 of the waste accommodating main body 13 is pivotally attached to the lower part 17 thereof by the main body hinge 31, and is pivotable about the main body hinge 31 as a fulcrum. As the upper part 19 of the waste accommodating main body 13 is pivoted, the main body opening 17h at the upper end of the lower part 17 is open to the outside.
The main body lock mechanism 25 and a main body unlock mechanism are provided on the front face of the waste accommodating main body 13. When being locked, the main body lock mechanism 25 prevents pivoting of the upper part 19 in the state where the upper part 19 covers the lower part 17, namely in the state where the upper part 19 closes the lower part 17. The main body unlock mechanism is a mechanism for unlocking the main body lock mechanism 25.
The main body lock mechanism 25 has a columnar main body push button 21, and a push button receiving hole 32 that is formed as a through hole in the upper part 19 of the waste accommodating main body 13 in order to latch and lock the main body push button 21.
The main body push button 21 is formed at the upper end of a vertical flexible pillar portion 21p. The lower end of the pillar portion 21p is connected to the upper end of the lower part 17 of the waste accommodating main body 13.
The main body push button 21 is a column that protrudes in the outer diameter direction of pivoting of the upper part 19 of the waste accommodating main body 13. A push button outer peripheral edge 21g, which is an outer peripheral edge of the column, engages with the push button receiving hole 32 formed in the lower end of the upper part 19, thereby preventing pivoting of the upper part 19.
The main body unlock mechanism includes the main body push button 21 as an operation portion for unlocking the main body lock mechanism 25, and an opening operation portion for placing a user's hand thereon to pivot and open the upper part 19 of the waste accommodating main body 13 after unlocking the main body lock mechanism 25.
The upper part 19 of the waste accommodating main body 13 has a handle 22 as the opening operation portion. The handle 22 is provided at the lower end of the front face of the upper part 19, which is located on the side away from and opposite to the back face of the upper part 19 to which the main body hinge 31 is attached. The handle 22 is positioned near and below the main body push button 21.
The main body push button 21 is disengaged from the push button receiving hole 32 and the main body lock mechanism 25 is unlocked only while the main body push button 21 is being pressed. If the user releases the main body push button 21, the pillar portion 21p is restored to its original position, and the main body lock mechanism 25 is locked again.
When the waste accommodating main body 13 is filled with waste materials D, the user empties the waste accommodating main body 13 by unlocking the main body lock mechanism 25 and opening the upper part 19 of the waste accommodating main body 13.
In the waste disposal apparatus 11 of the present embodiment, the main body push button 21 is positioned near and above the handle 22 so that, when unlocking the main body lock mechanism 25 to pivot and open the upper part 19 of the waste accommodating main body 13, an adult user can press the main body push button 21 with other finger while supporting the handle 22 with any of the fingers of his/her one hand.
More specifically, the main body push button 21 is positioned on a path the thumb is ergonomically most likely to follow naturally when the user places the other four fingers on the handle 22 from beneath and closes his/her hand with the four fingers as a fulcrum.
This makes it easier and more comfortable for the user to unlock the main body lock mechanism 25 to pivot and open the upper part 19 of the waste accommodating main body 13. That is, the user can unlock the main body lock mechanism 25 with one hand according to the user's movement of naturally closing his/her hand.
In order to unlock the main body lock mechanism 25 to open the upper part 19 of the waste accommodating main body 13, the user needs to press the main body push button 21 in the inner diameter direction that is substantially perpendicular to the pivoting direction of the upper part 19, and to lift the handle 22 to pivot the upper part 19.
Since the two operations in different directions are required, it is very difficult for infants, who have neither an intent to open the upper part 19 of the waste accommodating main body 13 nor knowledge of how to open it, to open the upper part 19. This prevents the infants from accidentally opening the upper part 19 of the waste accommodating main body 13 and being injured by touching the film cutter 38 for cutting the film 15.
On the other hand, adults with intent to open the upper part 19 of the waste accommodating main body 13 can easily unlock the main body lock mechanism 25 and open the upper part 19 of the waste accommodating main body 13 with one hand. Thus, the waste disposal apparatus 11 is easy to handle when throwing out the waste materials D stored in the waste accommodating main body 13.
The operation of opening the lid 23 will be described below.
The lid 23 is pivotally attached, at its end on the back side, to the upper end of the upper part 19 of the waste accommodating main body 13 by a lid hinge 30, and the lid 23 is pivotable about the lid hinge 30 as a fulcrum. When the lid 23 is pivoted to open, the waste inlet 16 is open to the outside as shown in
As shown in
The lid lock mechanism 24 has a lid push button 20, and a lid push button receiving portion 36 provided in the upper part 19 of the waste accommodating main body 13. The lid push button 20 is provided in the lower part of the front face of the lid 23. A lid push button hook 20h is formed at the lower end of the lid push button 20. The lid push button hook 20h moves integrally with the lid push button 20.
The lid push button receiving portion 36 is formed at the upper end of the upper part 19 of the waste accommodating main body 13. When the lid 23 is in the closed state, the lid push button receiving portion 36 engages with the lid push button hook 20h.
The lid unlock mechanism includes the lid push button 20 as an operation portion for unlocking the lid lock mechanism 24, and an opening operation portion for placing a user's hand thereon to pivot and open the lid 23 after unlocking the lid lock mechanism 24.
As the opening operation portion, the lid 23 has a lid handle 18 on the front face side of the lid 23. The lid handle 18 is positioned near and above the lid push button 20.
When inserting a waste material through the waste inlet 16, the user unlocks the lid locking mechanism 24 to open the lid 23.
When the user places four fingers, namely the fingers other than the thumb, of his/her one hand on the lid handle 18 from above, and presses the lid push button 20 by the thumb, the lid push button 20 together with the lid push button hook 20h moves in the pressing direction, and the lid push button hook 20h is disengaged from the lid push button receiving portion 36, whereby the lid lock mechanism 24 is unlocked. The user lifts the lid handle 18 while pressing the lid push button 20 with the thumb and unlocking the lid lock mechanism 24. Thus, the lid 23 is pivoted toward the back face, and the waste inlet 16 is opened.
After inserting a waste material through the waste inlet 16, the user closes the lid 23. Thus, the lid push button hook 20h is restored to its original position, and is engaged again with the lid push button receiving portion 36, whereby the lid lock mechanism 24 is locked.
In the lid lock mechanism 24, the lid push button hook 20h is disengaged from the lid push button receiving portion 36 only while the lid push button 20 is being pressed. That is, if the user releases the lid push button 20, the lid lock mechanism 24 is locked again.
Thus, in order to unlock the lid lock mechanism 24 to open the lid 23, it is necessary to press the lid push button 20 in the inner diameter direction that is substantially perpendicular to the pivoting direction of the lid 23, and to lift the lid handle 18 to pivot the lid 23. This makes it very difficult for infants, who have neither an intent to open the lid 23 nor knowledge of how to open it, to open the lid 23. This prevents the infants from accidentally opening the lid 23 and putting their hands into the waste disposal apparatus 11.
However, adults with intent to open the lid 23 can easily unlock the lid lock mechanism 24 and open the lid 23 with one hand. Thus, the waste disposal apparatus 11 is easy to handle when inserting waste materials through the waste inlet 16.
According to the present embodiment, as shown in
More specifically, the lid push button 20 is positioned on a path the thumb is ergonomically most likely to follow naturally when the user places the other four fingers on the lid handle 18 from above and closes his/her hand with the four fingers as a fulcrum. This makes it easier and more comfortable for the user to unlock the lid lock mechanism 24 to pivot and open the lid 23.
A waste disposal apparatus 41 according to a further embodiment of the present invention will be described below with reference to
Referring to
The waste accommodating main body 43 is a hollow container for storing waste materials D that are placed in the film 15, and is divided into a lower part 47 and an upper part 49. The lower part 47 of the waste accommodating main body 43 has a bottom 47b at its lower end. A slope portion 42 is provided on the front side of the bottom 47b. The slope portion 42 is provided on the bottom 47b so as to form a tilted surface whose vertical height decreases from the front side to the rear side. The lower part 47 of the waste accommodating main body 43 has an opening at its upper end. The upper part 49 of the waste accommodating main body 43 covers, at its lower end, the opening at the upper end of the lower part 47. The waste inlet 16 is formed in the upper end of the upper part 49.
A tubular pillar portion 44 is provided in the rear part of the upper end of the upper part 49 of the waste accommodating main body 43. The tubular pillar portion 44 is a hollow pillar portion that extends vertically downward from the upper end of the upper part 49. A film cutter 38 described above is attached to the lower end of the tubular pillar portion 44. As shown in
As described above with reference to
As in the above embodiments, an open-close sealing mechanism 48 for nipping the film 15 at a position between the waste inlet 16 and the stored waste material D to seal the waste material D is provided inside the upper part 49 of the waste accommodating main body 43. The sealing mechanism 48 includes: a sealing door receiving portion 55 that is coupled with the lower end of a film attachment portion 12 provided at an upper region of the upper part 49; and a sealing door 53 that is located below the sealing door receiving portion 55, and engages with the sealing door receiving portion 55 to form a film nipping portion. The sealing door receiving portion 55 is an annular member that is provided below the film attachment portion 12 and along the inner diameter surface of a tubular core 27. The sealing door 53 is a plate-like member that is larger than a central hole of the sealing door receiving portion 55, and covers the central hole of the sealing door receiving portion 55 from beneath.
In the present embodiment, the sealing door 53 forms, at its front end, the film nipping portion together with the sealing door receiving portion 55, and is pivotally supported at its rear end by the sealing door receiving portion 55 via a sealing mechanism hinge 45 as a fulcrum. That is, the opening/closing operation of the sealing door 53 is implemented by pivoting. As shown in
The film nipping portions of the sealing door 53 and the sealing door receiving portion 55 includes stepped concavo-convex shapes, and the sealing door 53 engages with the sealing door receiving portion 55 when in the closed position. More specifically, the film nipping portion of the sealing door 53 has a nipping surface 53c that contacts the film 15, while the film nipping portion of the sealing door receiving portion 55 has a nipping surface 55c that contacts the film 15.
The nipping surface 53c of the sealing door 53 is formed by surfaces 53c1, 53c2, and 53c3. The surface 53c1 corresponds to a front end region of the upper surface of the sealing door 53. The surface 53c2 connects to the front end of the surface 53c1 substantially at a right angle to the surface 53c1, and extends downward to form a circular arc surface along the entire width of the front end of the sealing door 53. The surface 53c3 connects to the lower end of the surface 53c2 substantially at a right angle to the surface 53c2, and extends forward to form a substantially right angled portion with the surface 53c2.
The nipping surface 55c of the sealing door receiving portion 55 is formed by surfaces 55c1, 55c2, and 55c3. The surface 55c1 is provided at the upper end of the film nipping portion so as to extend substantially perpendicularly to the axis O of the waste inlet 16, and is substantially parallel to the surface 53c1 when the sealing door 53 is closed. The surface 55c2 connects to the front end of the surface 55c1 substantially at a right angle to the surface 55c1, and extends downward to form a circular arc surface that is substantially parallel to the surface 53c2 when the sealing door 53 is closed. The surface 55c3 connects to the lower end of the surface 55c2 substantially at a right angle to the surface 55c2 and extends forward, and is substantially parallel to the surface 53c3 when the sealing door 53 is closed.
The sealing mechanism 48 further includes a spring 69 that biases the sealing door 53 in the closing direction, and spring covers 46 that cover the spring 69. The spring 69 is a single helical extension spring capable of extending and contracting in its extending direction, and both ends of the spring 69 are coupled with right and left side edges of the sealing door receiving portion 55. A central region of the spring 69 is accommodated in a spring guide 63 provided in the lower surface of the sealing door 53. The spring guide 63 is a groove formed in the lower surface of the sealing door 53. The spring guide 63 is provided in the longitudinal central portion of the lower surface of the sealing door 53 so as to extend along the entire lateral width of the lower surface of the sealing door 53.
Thus, in the present embodiment, the spring 69 is a single helical extension spring, and the central region of the spring 69 extends laterally along the lower surface of the sealing door 53 so as to be accommodated in the spring guide 63 provided in the lower surface of the sealing door 53. Thus, the sealing door 53 is stably and laterally substantially equally biased by the spring 69. This will be described below.
When in a normal state, the spring 69 biases the sealing door 53 in the closing direction by using the right and left side edges of the sealing door receiving portion 55, with which both ends of the spring 69 are coupled, as a fixed point, and using the entire lateral width of the longitudinal central portion of the lower surface of the sealing door 53 as a working point. Since the spring 69 is a helical extension spring, the spring 69 bilaterally symmetrically applies a substantially uniform elastic force to the lower surface of the sealing door 53. Moreover, since the spring 69 is latched by the spring guide 63, the spring 69 is stably fixed to a predetermined position on the lower surface of the sealing door 53. With these configurations, the sealing door 53 is stably and laterally substantially equally biased toward the sealing door receiving portion 55. That is, a pressing force is substantially evenly distributed in the film nipping portions of the sealing door 53 and the sealing door receiving portion 55.
Two spring covers 46, namely right and left spring covers 46, are attached to the sealing mechanism 48. The spring covers 46 are members having a C-shaped cross section and extending from the sealing door 53 to the sealing door receiving portion 55, and accommodate both side portions of the spring 69. The upper end of each spring cover 46 is pivotally supported by the sealing door receiving portion 55 by using as a fulcrum a hinge 50 that is provided near the coupling point between the spring 69 and the sealing door receiving portion 55. Each spring cover 46 has a groove recess 51, which is formed in its side surface facing the sealing door 53 so as to be recessed in the direction to the inside the spring cover 46. The groove recess 51 is a groove that extends from the upper end to the lower end of the spring cover 46. The groove recess 51 is open to the side edge of the sealing door 53. Rail-like pawls 56 are provided on both sidewalls of the groove. The pawls 56 extend from the upper end to the lower end of the spring cover 46. The pawls 56 engage with a hook portion (not shown) that is provided so as to protrude outward from the central portion of the side edge of the sealing door 53.
The pawls 56 and the hook portions of the sealing door 53 engage with each other so as to be relatively slidable with respect to each other along the extending direction of the spring cover 46. Thus, when the sealing door 53 is opened/closed, the sealing door 53 slides along the extending direction of the spring cover 46. As described above, the spring covers 46 are pivotally supported by the sealing door receiving portion 55. Thus, each spring cover 56 can smoothly pivot so as to follow a circular arc-shaped path that is followed by the engaged portion between the sealing door 53 and the spring cover 46 when the sealing door 53 is opened/closed. The spring covers 46 are positioned on the right and left side edges of the sealing door 53 and the sealing door receiving portion 55 so as to contain the spring 69 in the groove recesses 51 of the spring covers 46. With these configurations, the spring 69 is always accommodated in the groove recesses 51 regardless of the opening/closing operation of the sealing door 53.
A method for disposing of a waste material D in the waste disposal apparatus 41 according to the further embodiment of the present invention will be described with reference to
As described above, the slope portion 42 is provided on the front side of the bottom 47b of the lower part 47 of the waste accommodating main body 43. Thus, when the waste material D is placed in the lower part 47 of the waste accommodating main body 43 as shown in
After placing the waste material D in the lower part 47 of the waste accommodating main body 43, the user removes his/her hand from the waste inlet 16. The sealing door 53 then immediately closes to nip the film 15. As described above with reference to
In the waste disposal apparatus 41 of the present embodiment, the opening/closing operation of the sealing door 53 is implemented by pivoting of the sealing door 53 about the sealing mechanism hinge 45 as a fulcrum. Thus, the user can easily open the sealing door 53 when pressing the waste material D into the waste accommodating main body 43, which facilitates the waste disposal operation.
As described above, the sealing mechanism 48 of the waste disposal apparatus 41 of the present embodiment further has the spring covers 46 that cover the spring 69. The spring 69 is always accommodated in the groove recesses 51 of the spring covers 46 regardless of the opening/closing operation of the sealing door 53. This configuration can prevent the film 15 from being damaged by being caught by the spring 69 positioned on both side surfaces (the right and left surfaces) of the sealing door 53, when the user opens/closes the sealing door 53 for disposal of the waste material D. Moreover, both ends of the spring 69 are guided by the spring covers 46 so as to be always positioned inside the groove recesses 51. This can prevent the spring 69 from coming off from the sealing door 53 even if the spring guide 63 is not provided in the lower surface of the sealing door 53.
Note that the present embodiment is described with respect to an example in which each of the nipping surfaces 53c, 55c, which correspond to the film nipping portions of the sealing door 53 and the sealing door receiving portion 55, is formed by flat surfaces and a circular arc surface that is substantially at right angles with the flat surfaces. However, the present invention is not limited to this, and the flat surfaces and a circular arc surface may cross each other at a predetermined angle such as an acute or obtuse angle. In addition, the sealing door 53 and the sealing door receiving portion 55 may be configured so that each of the nipping surfaces 53c, 55c may consist of a plurality of flat surfaces, a plurality of curved surfaces, or a plurality of flat and curved surfaces.
In the present embodiment, an elastic member for biasing the sealing door 53 in the closing direction is the spring 69 that is a single helical extension spring. However, the present invention is not limited to this, and any type of spring may be used, and a plurality of springs may be used. Alternatively, a rubber material, a resin material, or a mixture thereof may be used as the elastic member. The sealing door 53 may be magnetically biased in the closing direction by incorporating a permanent magnet or an electromagnet into the sealing door 53 and the sealing door receiving portion 55.
A film accommodating cassette 54 for use in the waste disposal apparatus 41 according to the further embodiment of the present invention will be described with reference to
The waste disposal apparatus 41 includes the film accommodating cassette 54, which forms the waste inlet 16 and also accommodates the film 15. The film accommodating cassette 54, which is a film accommodating portion, has the cylindrical tubular core 57 defining the waste inlet 16, a tubular core flange 57f extending from the lower end of the tubular core 57 in the outer diameter direction, and a film holding flange 59 extending from the upper end of the tubular core 57 in the outer diameter direction.
As shown in
In the present embodiment, cutouts 58 are provided in the outer edge of the tubular core flange 57f so as to extend through the tubular core flange 57f along the direction of the axis O thereof. As shown in
An upper surface 60 and a lower surface 64 of the tubular core flange 57f are flat surfaces that extend substantially parallel to each other. A rib 61 is provided on the upper surface 60. The rib 61 is formed by a circumferential rib 61a, a plurality of radial ribs 61b, and engagement ribs 61c1, 61c2. The circumferential rib 61a is formed at a predetermined radial position on the upper surface 60 so as to extend continuously in the circumferential direction about the axis O. The plurality of radial ribs 61b extend radially from the outer peripheral surface of the tubular core 57 to the circumferential rib 61a, and are arranged at substantially regular intervals in the circumferential direction. The engagement ribs 61c1, 61c2 extend radially from the circumferential rib 61a to the outer edge of the tubular core flange 57f.
As shown in
A method for attaching the film accommodating cassette 54 to the waste disposal apparatus 41 according to the further embodiment of the present invention will be described below with reference to
As described above, the film attachment portion 12, which forms a space for attaching the film accommodating cassette 54, is provided at an upper region of the upper part 49 of the waste accommodating main body 43. The film attachment portion 12 includes the inner peripheral surface 12a and a bottom surface 12b. The inner peripheral surface 12a faces a side of the film accommodating cassette 54 when the film accommodating cassette 54 is attached to the film attachment portion 12. The bottom surface 12b is a flat surface that contacts the lower surface 64 of the tubular core flange 57f when the film accommodating cassette 54 is attached to the film attachment portion 12. As shown in
Pawls 62 are provided on the inner peripheral surface 12a of the film attachment portion 12 at a predetermined height from the bottom surface 12b in the upper direction of the axis O. The pawls 62 protrude from the inner peripheral surface 12a in the inner diameter direction. In the present embodiment, three pawls 62 are provided on the inner peripheral surface 12a of the film attachment portion 12 at regular intervals of about 120° in the circumferential direction based on the axis O. These pawls 62 are thus provided at the three positions in a substantially rotational symmetrical pattern based on the axis O. The pawls 62 are formed so that the circumferential width of the pawls 62 is smaller than that of the cutouts 58. This configuration will be described below.
When attaching the film accommodating cassette 54 to the waste disposal apparatus 41, the user places the film accommodating cassette 54 into the film attaching portion 12 with the tubular core flange 57f facing downward, and matches the positions of the pawls 62 provided on the inner peripheral surface 12a of the film attachment portion 12 with the positions of the cutouts 58 provided in the outer edge of the tubular core flange 57f. Then, the user pushes the film accommodating cassette 54 toward the bottom surface 12 of the film attachment portion 12. Since the circumferential width of the pawls 62 is smaller than that of the cutouts 58 as described above, the pawls 62 pass through the cutouts 58, and the lower surface 64 of the tubular core flange 57f contacts the bottom surface 12b of the film attachment portion 12.
Then, the user turns the film accommodate cassette 54 clockwise in the circumferential direction as viewed from above in the direction of the axis O. Thus, the outer edge of the tubular core flange 57f enters the gaps between each pawl 62 and the bottom surface 12b of the film attachment portion 12. The user continues to turn the film accommodating cassette 54 until the pawls 62 contact the engagement ribs 61c2 and restrict turning of the film accommodating cassette 54. The film accommodating cassette 54 is attached to the waste disposal apparatus 41 in this manner.
In the state where the film accommodating cassette 54 is attached to the waste disposal apparatus 41, the pawls 62 of the waste disposal apparatus 41 engage with the outer edge of the tubular core flange 57f. This prevents the film accommodating cassette 54 from coming off from the film attachment portion 12. That is, the film accommodating cassette 54 of the present embodiment includes a coupling mechanism for attaching the film accommodating cassette 54 to the waste disposal apparatus 41, and the coupling mechanism is formed by the outer edge of the tubular core flange 57f that engages with the pawls 62 of the waste disposal apparatus 41, and the cutouts 58 for introducing coupling/decoupling of the film accommodating cassette 54. This embodiment can prevent the film accommodating cassette 54 from coming off in the state where the upper part 49 of the waste accommodating main body 43 is open as shown in
When detaching the film accommodating cassette 54 from the waste disposal apparatus 41, the user turns the film accommodating cassette 54 counterclockwise in the circumferential direction as viewed from above in the direction of the axis O. Thus, the pawls 62 contact the engagement ribs 61c1, and restrict turning of the film accommodating cassette 54. As described above, the engagement ribs 61c1 are provided at the clockwise ends of the cutouts 58. Thus, the positions of the pawls 62 substantially match the positions of the cutouts 58 as soon as the pawls 62 contact the engagement ribs 61c1. Accordingly, the film accommodating cassette 54 can be lifted and removed from the film attachment portion 12.
The film accommodating cassette 54 and the waste disposal apparatus 41 configured as described above can facilitate the operation of replacing the film accommodating cassette 54. That is, when coupling/decoupling the film accommodating cassette 54, the user need only place the film accommodating cassette 54 in the film attachment portion 12 and turn the film accommodating cassette 54 in the manner described above. Thus, when the film 15 as a consumable item runs out, the user can replace the used film accommodating cassette 54 with a refill (new) film accommodating cassette 54 by a simple operation. Since the coupling mechanism for attaching the film accommodating cassette 54 to the waste disposal apparatus 41 is implemented by such a simple configuration, the user can easily figure out how to attach/detach the film accommodating cassette 54 even without referring to the procedures described in an instruction manuals or the like.
Note that in the present embodiment, the coupling mechanism for attaching the film accommodating cassette 54 to the waste disposal apparatus 41 is formed by the outer edge of the tubular core flange 57f, which engages with the pawls 62 of the waste disposal apparatus 41, and the cutouts 58 for introducing coupling/decoupling of the film accommodating cassette 54. However, the present invention is not limited to this, and the coupling mechanism may be formed by any type of coupling member that is attached to the film accommodating cassette 54 and/or the waste disposal apparatus 41. Alternatively, the film accommodating cassette 54 may merely be placed in the film attachment portion 12 without coupling/engaging the film accommodating cassette 54 to/with the waste disposal apparatus 41.
The present embodiment is described above with respect to an example in which the film accommodating cassette 54 is used for the waste disposal apparatus 41. However, the present invention is not limited to this, and the film accommodating cassette 54 may be used in other applicable waste disposal apparatuses as an independent complete member.
As a still further embodiment, the waste disposal apparatus may further include a rotary plate that is rotatably attached to the central portion of the bottom of the lower part of the waste accommodating main body, and a waste material placed in the waste disposal apparatus, together with the film may be supported from beneath by the rotary plate. According to this configuration, as the user places waste materials into the waste disposal apparatus, these waste materials together with the film are accumulated on the rotary plate located on the bottom of the lower part of the waste accommodating main body. When the waste accommodating main body is filled with waste materials, the user can empty the waste accommodating main body in the following manner. The user rotates the rotary plate to twist the film in a region between the waste inlet and the waste materials, and cuts the twisted and thus compressed part of the film with the film cutter to remove the bag of the film filled with the waste materials, from the waste accommodating main body. This can make it easier for the user to cut the film with the film cutter when emptying the waste accommodating main body that is filled with the waste materials. This can also prevent odors of the waste materials accommodated in the film from leaking to the outside while the user is emptying the waste accommodating main body.
As a yet further embodiment, the waste disposal apparatus may further includes an adhesive tape accommodating portion that is attached near the film cutter. According to this configuration, when emptying the waste accommodating main body filled with waste materials, the user can cut the film with the film cutter, and seals the opening of the bag of the film with a tape accommodated in the tape accommodating portion. This can prevent leakage of odors of the waste materials accommodated in the film when the user empties the waste accommodating main body filled with the waste materials. Note that the adhesive tape accommodating portion and the film cutter may be integrally attached to the waste accommodating main body so that the user can simultaneously cut the film and seal the opening of the bag of the film. According to this configuration, since the user can simultaneously cut the film and seal the opening of the bag of the film, the user can easily and quickly empty the waste accommodating main body.
Although the embodiments of the present invention are described above with reference to the drawings, the present invention is not limited to the illustrated embodiments. Various modifications and variations can be made to the illustrated embodiments within a scope that is the same as, or equivalent to the present invention.
The present invention provides waste disposal apparatuses having high sealing capability, and can be expected to be widely applied to industrial products such as, e.g., diaper disposal apparatuses.
Number | Date | Country | Kind |
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JP 2009-209023 | Sep 2009 | JP | national |
JP 2010-033890 | Feb 2010 | JP | national |