The present invention relates to a waste packing apparatus and refuse collection vehicle that collects and transport waste.
Side-loading waste collection vehicles, for curbside pickup of household waste or the like, are well known in the art. Generally, such vehicles have a housing including a hopper into which waste is deposited through. a side opening. The waste can be transferred to a hold within the housing for temporary storage. Compaction is typically provided, either within the hold, or as part of the transfer process, so as to increase the capacity of the hold. Once the hold has reached its capacity, the waste can be ejected from the hold by tilting the housing upwards or by an ejecting blade or similar mechanism.
Prior art transfer/compaction mechanisms in vehicles of this type often suffer from mechanical complexity, relatively high weight or relatively large bulk. Mechanical complexity is disadvantageous, as it makes these mechanisms prone to failure, expensive to maintain and/or slow in operation. High weight is disadvantageous, as it reduces the payload that could otherwise be accommodated by the vehicle and thereby increases operating costs. Bulkiness reduces the volume that could otherwise be made available within the hold and thereby increases operating costs.
According to one embodiment of the invention, an apparatus for packing waste into a storage container includes a hopper for receiving the waste, this hopper including an interior space for waste, a substantially arcuate interior bottom surface, a first aperture for depositing waste into the interior space, and a second aperture for passage of the waste from the interior space-to the storage container. The second aperture has a base towards which the bottom surface extends. A packer mechanism has a waste pushing face at one end thereof and is mounted in the hopper for reciprocating movement between a retracted position away from the second aperture and an extended position where the waste pushing face is in or adjacent to the second aperture. The reciprocating movement is along an arcuate path defined at least in part by the interior bottom surface of the hopper. The packer mechanism has a blade portion with the bottom engaging and resting on the interior bottom surface of the hopper. This bottom surface supports the packer mechanism in the hopper. At least one power drive mechanism is connected to the packer mechanism for moving the packer mechanism from the retracted position to the extended position in order to sweep deposited waste from the interior space of the hopper through the second aperture and into the storage container and for moving the packer mechanism back to the retracted position during use of the apparatus.
In one particular embodiment of this packing apparatus, the packing mechanism includes a pair of spaced-apart rollers rotatably mounted on a trailing end section of the packer mechanism and the apparatus includes an arcuate guide rail for each of the rollers disposed inside and secured to the-hopper. These rollers and guide rails guide movement of the trailing end section of the packer.
According to another embodiment of the invention, a refuse collection vehicle includes a vehicle chassis having front and rear sets of wheels and engine means for driving at least one of the sets of wheels and a vehicle cab mounted on the chassis. A refuse storage container is mounted at a rear of the vehicle chassis, this container having a rear door that can be opened to permit egress of refuse and an interior storage space. A refuse receiving hopper is mounted on the chassis between the cab and the storage container and has an interior space for refuse. A vertically extending divider separates the interior space of the hopper from the storage space of the container. The hopper also includes a substantially arcuate interior bottom surface, a first aperture for depositing refuse or waste into the interior space and a second aperture in or adjacent the divider for passage of refuse from the interior space to the storage space. The interior bottom surface curves in a front to rear direction to a rearmost location adjacent the base of the second aperture. The vehicle further includes a packer mechanism having a waste pushing face at one end thereof, this mechanism being mounted in the hopper for reciprocating movement between a retracted position away from the second aperture and an extended position where the waste pushing face is in or adjacent to the second aperture. The reciprocating movement is along an arcuate path defined at least in part by the interior bottom surface. The packer mechanism has a blade portion with a bottom engaging and resting on the interior bottom surface which supports the packer mechanism in the hopper. At least one power drive mechanism is connected to the packer mechanism for moving the packer mechanism from the retracted position to the extended position in order to sweep deposited refuse from the interior space through the second aperture and into the container and for moving the packer mechanism back to the retracted position during use of the vehicle.
In a further embodiment of the invention, there is provided a refuse collection and transport system that includes a refuse vehicle having a vehicle chassis and a refuse storage container mounted on the chassis and having an interior storage space. The container includes a gate mechanism for opening the container for egress of refuse. A refuse receiving hopper is mounted on the chassis adjacent the storage container and has an interior hopper space for at least initially holding refuse and a substantially concave interior bottom surface arrangement on which refuse can be deposited. The hopper has a first aperture for insertion of refuse into the hopper space and a second aperture for passage of refuse from the hopper space into the storage space. The concave bottom surface curves in a vertical plane perpendicular to the second aperture and extends at least to a point close to a base of the second aperture. A substantially arcuate packing member is slidably mounted within the hopper for movement along an arcuate path at least in part defined by the bottom surface arrangement and is supported by the bottom surface arrangement. The packing member has a refuse engaging face at a first end thereof and is adapted for movement from a retracted position to an extended position, thereby transferring refuse to the storage space through the second aperture. A power drive arrangement is connected to the packer member for providing reciprocating movement of the packer member between the retracted position and the extended position. A guide system is mounted on the hopper and the packer member to guide the packer member along the arcuate path during the reciprocating movement.
In a particular embodiment of the aforementioned collection and transport system, the packing member has a top surface which forms a concave curve extending from the first end thereof to an opposite trailing second end and has a blade portion at the first end and a shield portion at the second end. The shield portion covers and protects at least a portion of the power drive arrangement when the packer member is in the extended position.
In the following description, similar features in the drawings have been given similar reference numerals.
An improved waste or refuse collection vehicle 10, for collecting, compacting, temporarily storing and transporting waste or refuse, such as household waste, is shown in
The housing 20 comprises a top wall 22, a floor portion 24, a front wall 26, a first side wall 28, a second side wall 29 and a further wall or a divider 34, which separates the housing 20 into a hopper 30 and a hold or storage container 32. The refuse storage container 32 is mounted at a rear of the vehicle chassis 16. This container forms an interior storage space for holding and transporting refuse. A first aperture 31 is provided in at least one of the side walls for depositing waste or refuse into an interior space 33 of the hopper 30. Preferably a door (not shown) is provided to permit the aperture 31 to be closed. A second aperture 45 opens into each of the hold 32 and the hopper 30 and has a base 52. The housing 20 is attached to the vehicle 10 by hinge 40 which permits the housing to be pivoted upwardly about the hinge for unloading purposes. A rear door or gate 36 contiguous with the hold 32 is pivotably attached to the housing 20 by a hinge 38, so as to permit the door 36 to be opened when the housing 20 is tipped, in a conventional manner, to empty the hold 32. Thus the gate 36 provides gate means for opening the storage container or hold 32 for egress of refuse.
The floor of the hopper 30 is at least partially sheathed by a pair of arcuate wear plates 58, which straddle a drive shaft tunnel 91 of the vehicle 10. A tunnel cover 93 and the wear plates form portions of an interior arcuate, concave bottom surface 35 of the hopper 30 which curves in a front to rear direction. The wear plates 58 are removably secured to the hopper floor and can be secured by conventional fasteners such as screws or nuts and bolts. A version of these wear plates is constructed out of nickel chromium alloy which is wear resistant. As illustrated, the bottom surface 35 extends through the base 52 of the aperture 45 and defines an arcuate path P-P. The hopper 30 is also provided with a pair of arcuate containment rails 44 spaced above the interior bottom surface 35 and projecting inwardly from the first 28 and second 29 sidewalls of the hopper (see
Inside the hopper 30, a packer mechanism 46 is provided. As best seen in
A pair of arcuate guide rails 65 and a pair of rollers 70 are also provided interiorly of the hopper 30. These rails and rollers provide at least part of a guide system to guide the packer member along its arcuate path during its reciprocating movement. The guide rails 65 are rigidly mounted on the inside of respective side walls 28 and 29 of the hopper. The rollers 70 are provided one for each rail 65, and are mounted on the trailing end section 46B of the packer 46, between the rails 65 and horizontally-spaced from one another. The rollers are adjacent opposite sides of the packer member. The rollers 70 are provided with grooves 72 to retain the rails 65 and these grooves can be semi-circular in cross-section as shown in
The containment rails 44, the guide rails 65 and the rollers 70 permit the packer 46 to be reciprocable along the arcuate path P-P between a deposit position, shown in
A suitable power drive arrangement such as the illustrated dual hydraulic press or drive mechanism 110 is attached to the packer member 46 as shown in
In operation, waste collection commences with the packer in the rest position, as shown in
As the packer 46 advances through the hopper 10, the underside of the blade portion 48 remains flush with the surface 35 such that refuse across the width of the hopper 30 is collected against the leading face 51 of the packer 46 and swept to the aperture 45, for collection in the hold 32. As the packer 46 displaces the refuse from the hopper 30 to the hold 32, the shield portion 50 prevents refuse from falling onto the dual hydraulic drive mechanism 110. In other words, the shield portion acts to protect the power drive mechanism and to prevent refuse from entering the space in front of the packer mechanism. As the packer mechanism 46 reaches the end of its extension stroke, the leading end section 46A of the packer 46 passes beneath the divider 34, and deposits waste into the hold 32. At the end of its extension stroke, the leading end section 46A of the packer 46 of this embodiment has an upward trajectory component, and extends into the storage container beneath the mass of any waste retained in the hold 32. This movement tends to cause compression of the hold 32 contents, so as to maximize its capacity.
The spherical bearings which are used to mount the hydraulic cylinders 112, 114 serve to prevent misalignment of cylinder forces during packing of unbalanced loads. Thereafter, the rams of first hydraulic press 112 and second hydraulic press 114 retract, such that the packer mechanism 46 returns to the rest position, for subsequent cycling,
It will be understood that the hopper 30 according to one embodiment of the invention includes the front wall 26, portions of the two sidewalls 28 and 29, and the further wall or divider 34. The second aperture 45 is provided at a bottom end of the further wall.
Numerous modifications may be made to the embodiments as described above without departing from the scope of the invention. For example. whereas the illustration depicts a vehicle adapted to tip dump its load, other modifications are contemplated. An internal hydraulically operated pusher plate, for example, could be utilized to eject the load. Further, whereas the wear plates described are manufactured from nickel chromium alloy, any other material that is relatively resistant to wear, and that provides relatively low sliding resistance, could be employed. Although the entire bottom surface of the hopper could be formed with wear resistant material if desired, this is not essential and it can be only partially covered as indicated in