Patent Application
20150023783
The present invention relates to a wastewater pump comprising a reversible motor driving a rotor equipped with blades, housed in a pump chamber with an axial inlet and tangential outlet.
There are numerous types of pumps for wastewater or water laden with suspended solids, which pumps are intended to tackle the difficulties of clogging of the rotor by products which become wound around the blades.
It is likewise generally known to equip such pumps with reversible motors, generally electric motors, in such a way as to be able to free the tangle of products surrounding the blades of the rotor which usually turn in the forward direction, that is to say in the direction of pumping of the fluid. However, the reversibility of the rotor does not always enable unclogging of the pump chamber so that it is necessary to remove the pump or the cover of the chamber in order to clean the rotor.
A pump is likewise known which is equipped with a shear system approaching the blades with fixed cutters in order to shear the thread-like elements conveyed by the wastewater. However, it has been shown in practice that this type of system requires a clearance which is impossible to maintain over time for the pumping of effluents containing sand, which is generally the case, so that this shear system only has a very limited effectiveness over time. When the effectiveness of the shear disappears, the drawbacks of the known pumps are apparent, that is to say the reduction in the fluid output of the pump or the over-consumption of energy. In all cases, the motor of the known pump must be oversized although that does not solve all the problems.
The object of the present invention is to develop a wastewater pump which enables easy release or unclogging of the rotor clogged with stringy materials or fibres without the need for a fragile shear system, nor for a powerful motor in order to guarantee a constant hydraulic output, without resulting in an over-consumption of energy.
To this end, the present invention relates to a wastewater pump of the type defined above, characterised in that the rotor is a disc bearing blades each mounted on a radial spindle borne by the rotor and pivoting between an active position raised in the forward direction of rotation of the rotor and a position retracted against the disc for the reverse direction of rotation of the rotor, each blade being composed of a plate bearing an articulation node engaged on the spindle and a cutter on the back of the plate forming a prop supporting the plate in the active position when the rotor is rotating in the forward direction, and the cutter projecting in the peripheral direction when the rotor turns in the reverse direction, the plate being applied against the disc, a fixed ring surrounding the disc and bearing at least one cutter.
The pump according to the invention has the advantage that it makes it possible easily and quickly to release the rotor clogged with fabrics and stringy materials and without being sensitive to the abrasion of the sand entrained by the wastewater. It is sufficient to make the pump turn for a few moments in the reverse direction in order to cut all the thread-like elements, fabrics and tangles which clog the chamber of the rotor. In addition, as the blades are practically retracted, the backflow of liquid in the reverse direction is negligible. The pump according to the invention is particularly resistant to such wastewater laden with sand since it does not require compliance with a strict clearance. By virtue of the effectiveness of the untangling of the rotor, the pump retains all of its hydraulic effectiveness without the need for a powerful motor or involving an over-consumption of energy following the clogging of the rotor.
The shredding of clogging products by the rotor also facilitates the water treatment downstream of the pump.
According to another advantageous characteristic, the disc of the rotor includes windows housing the articulation spindles of the plates and each receiving the node of a plate. This embodiment of the rotor is particularly simple because the spindles are engaged in bearings at the two ends of each window between the inner radial end and the outer radial end; the node of each plate is retracted in the window, which reduces clogging or the relief on the top of the disc when the blade is in the active position; this also facilitates the retraction of the plate of each blade in the lowered position.
In this context and in a particularly advantageous manner, the articulation node extends over the centre of the edge of the plate, the node being offset in relation to the plane of the plate so that this latter comes to be flat on the disc when it is in the lowered position.
In this context and in a particularly advantageous manner, the node and its window are dimensioned so that in the raised position and in the lowered position the node is supported against the respective downstream edge of the window in the direction of rotation of the rotor.
This combination of the dimension of the node and of the window makes it possible to ensure an excellent support of the blade both in the raised position and in the lowered position, when in this latter position the blade receives the forces exerted on the prop functioning as cutter.
According to another advantageous characteristic, the radial length of the window and of its spindle in the window is equal to the radial length of the node, except for the clearance.
This dimensional consistency between the radial length of the node and the radial length of the window enables an excellent support of the blade in the radial direction avoiding the local deformations of the spindle and of the supporting face (exterior face) of the window under the effect of the rotation of the rotor.
In addition, as the pivoting movement of the blades is performed on startup when the direction of rotation is reversed (from the forward direction to the reverse direction or vice versa), the friction generated by the movement of the blade on the radially exterior face of the window is particularly limited whilst at full power the blade is immobile with respect to the window.
According to another advantageous characteristic, the disc includes a hub in relief and the edge of each blade plate follows the profile of the hub when the plate is in the active position. This shape of the disc with its hub ensures good stability of the hub on the end of the motor shaft and is rounded in order to offer the least possible hold for the thread-like objects with which the wastewater is laden.
According to another advantageous characteristic, the cutter fixed to the back of the plate of a blade has a subdivided edge forming the cutting edge, with a first edge segment on the plate side, at the base of the tooth followed by an inclined edge segment joining the top in the form of the tip of the cutter. This forms of edge, in particular a subdivided cutting edge, favours the effect of cutting out and release of the fibrous materials surrounding the rotor as applicable.
The present invention will be described hereafter in greater detail with the aid of an embodiment of a wastewater pump according to the invention shown in the appended drawings, in which:
According to
The end 111 of the motor shaft 110 bears a rotor 160 formed of a hub 161 with a disc 165 provided with pivoting blades 170 occupying the position shown for the forward direction of rotation D, which is the pumping direction. The rotor 160 with its disc 165 turns within a fixed ring 130 bearing a peripheral cutter 135 with a double cutting edge, of triangular shape with an edge subdivided into a front edge 136a and a rear edge 136b, each having two cutting edge segments.
According to
The inlet (EA) 151 of the cover 140 is formed by a sleeve 142 and an internal ring 143, in a plane perpendicular to the axis xx, in order to form the wall of the chamber 150 facing the fixed ring 130 and thus delimiting the toric shape of the chamber in which the rotor 160 turns. The cover 140 terminates with a fixing edge 141 in order to be assembled with the flange 120 of the motor 110.
The shape of the cover 140 and the fixed parts of the pump inside the cover can be seen better in
According to
This hub 161 bears a circular disc 165 equipped with four pivoting blades 170, of generally radial orientation, each formed by a plate 171 bearing an articulation node 175 engaged on a radial spindle 167 housed in the thickness of the disc. The spindle 167 passes radially through a rectangular window 166 cut out in the disc 165 in order to receive the articulation node 175, itself offset relative to the plane of the plate 171 on the edge 171a thereof. Thus, in the active raised position of the plate 171, the node 175 which is situated at the centre of the edge 171a of the plate closes the gap between the plate 171 and the disc 165 and in the pivoted position the node 175 also forms a deflecting slope.
The node 175 preferably has a length equal to half of the length of the edge 171a of the plate 171 in order to distribute the forces in the best way over the articulation spindle 167 whilst retaining the articulation in the radial direction. The plate 171 of each blade 170 has a front face which is exposed in the forward direction of rotation D and has on the back a soldered cutter 172 forming a prop 172. According to the right-hand part of
Advantageously, as the pivot spindle 167 and the node 175 of the blade are accommodated in a window 166 in the disc 165, the plate bearing an offset node 175 going into the window, the forces both in the radial direction and in the peripheral direction are absorbed by virtue of the support of the node 175 against the exterior end 166b of the window 166 (in the radial direction) and against the “downstream” edge which is the radial edge 166a in the downstream position in the forward direction of rotation (D) or the reverse direction of rotation (R), by means of the adapted dimensions of the node 175 and of the window 166. These supports effectively relieve the strain on the articulation spindle 167 in spite of the considerable and powerful forces which may be exerted on the blade 170 and on the cutter 172. The surface 175a of the node which is its leading surface, the front face when the rotor 160 turns in the reverse direction (R), is preferably inclined in order to divert the stream of liquid passing over the top of the disc 165 and the plates 171 which are turned back (
The prop forming the cutter 172 has a cutting edge 173 which is subdivided, composed of a first segment 173a which is relatively straight at the base of the cutter and followed by a second segment which is relatively inclined joining the tip of the cutter. The shape of the cutter 172 benefits from the effectiveness of the cutting edge, principally the first segment 173a without the risk of this cutting edge holding back the entrained fibres for too long since these fibres are ejected from the cutter 172 by the second relatively inclined segment 173b. The cutter 172 is preferably oriented in the peripheral direction.
Furthermore, in the prop position, the cutter 172 has an effect of unclogging of the rear of the blade 170, avoiding the risk of thread-like products directly enveloping the plate 171 forming the body of the blade. According in particular to
When the pump turns in the forward direction (D), the thread-like elements in the wastewater can become wound around the blades 170 and remain wound whilst being cut at the periphery by passing over the first edge 136a of the fixed cutter 135 (
By then reversing the direction of rotation (R), even clogged with thread-like products, the blades 170 tilt progressively around their spindle 167 by reaction to the fluid. The cutters 172 project progressively as the blades 170 incline and cut the thread-like products which clog the blades in co-operation with the cutter fixed at the periphery. This release is quick and makes it possible to free the rotor 160 without causing perceptible over-consumption of current.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1355537 | Jul 2013 | FR | national |
