The invention relates to a wastewater purification apparatus and to a process for purifying wastewater, in particular what is known as an SBR process.
Document EP 1 132 348 B1 discloses a wastewater purification apparatus and a wastewater purification process for biological wastewater treatment. The wastewater purification apparatus comprises an elongate tank which is divided by means of partition walls into a plurality of treatment portions. A purification of the wastewater takes place in the treatment portions in accordance with that is known as the “Sequencing Batch Reactor” process (SBR process). To this end, the wastewater is brought into contact, in a first treatment portion, with an activated sludge. The suspension formed from the wastewater and the activated sludge is then aerated, in particular in a second treatment portion. Lastly, the suspension is neither aerated nor moved in a third treatment portion. The treated water is removed as supernatant by means of a decanter. The SBR process is usually performed in batches.
In the wastewater purification apparatus known from EP 1 132 348 B1 the movable partition walls are made of a waterproof, flexible film. Such a film is not particularly durable. In order to transfer the wastewater from one treatment portion into the next, pumps and lines are necessary. The treatment efficiency of the known wastewater purification apparatus is not too great.
The object of the invention is to overcome the disadvantages according to the prior art. In particular, a wastewater purification apparatus and a process are described which enable a purification of wastewater with an improved efficiency. The wastewater purification apparatus and the process should in particular also enable a continuous purification of wastewater.
This object is achieved by the features of claims 1 and 8. Expedient embodiments of the invention will become clear from the features of the dependent claims.
In accordance with the invention a wastewater purification apparatus for purifying wastewater is proposed, comprising:
an elongate tank, which, on its first narrow side, has an inflow for feeding wastewater,
a first vertical agitator with a first hyperboloid agitator body attached to a vertical first agitator shaft, wherein the first vertical agitator is provided in a first treatment portion downstream of the inflow on the first narrow side,
a second vertical agitator with a second hyperboloid agitator body attached to a vertical second agitator shaft, wherein the second vertical agitator is provided in a second treatment portion downstream of the first vertical agitator,
an aeration device with a fan for aerating wastewater received in the tank,
a first drive device for rotating the first hyperboloid agitator body in a first rotation direction,
a second drive device for rotating the second hyperboloid agitator body in a second rotation direction, which is opposite the first rotation direction, and
a decanter, which is provided for discharging purified wastewater in a third treatment portion on a second narrow side, which is opposite the first narrow side.
In the sense of the present invention the wastewater flows from the inflow on the first narrow side to the decanter on the second narrow side. Based on this flow direction, the first vertical agitator is arranged downstream of the inflow, and the second vertical agitator is arranged downstream of the first vertical agitator. Each of the vertical agitators has a hyperboloid agitator body as agitator body. As a hyperboloid agitator body rotates, a flow forms which is directed along the agitator shaft in the direction of the hyperboloid agitator body. The flow deflects at the surface of the hyperboloid agitator body in a substantially horizontal direction. At a certain distance from the peripheral edge of the hyperboloid agitator body, the flow then deflects again in a vertical direction towards the surface of the wastewater. The flow then runs approximately parallel to the surface and then deflects again in the direction of the agitator shaft. A circulating flow thus forms as a result of the effect of the vertical agitator. The flow additionally rotates axially about the agitator shaft in accordance with the rotation direction of the agitator shaft. Since the first vertical agitator and the second vertical agitator are operated with a different rotation direction, a zone forms between the successive vertical agitators, in which zone the flow is directed substantially vertically upwardly in the direction of the surface of the wastewater. There, the flow divides and passes back into the respective treatment portions. Due to the use of two vertical agitators rotating in opposite directions, as proposed in accordance with the invention, it is thus possible to create treatment portions in which wastewater may be subjected to different treatment steps, without having to provide partition walls in an elongate tank. For example, the wastewater may be brought into contact with a high concentration of activated sludge in the first treatment portion. In the second treatment portion the wastewater may be brought into contact with a lower concentration of activated sludge and may also be aerated, preferably simultaneously. The aeration may be varied in the treatment portions. The intensity of the aeration and the rotary speed of the hyperboloid agitator bodies may also be varied in the treatment portions.
The proposed wastewater purification apparatus enables an efficient purification of wastewater. It also enables a continuous or quasi continuous process sequence. Pumps and lines for transferring the treated wastewater from one treatment portion into the next are not necessary. A transfer of the treated wastewater from one treatment portion into the next may be controlled by a suitable controller of the rotary speed of the vertical agitators, of the amount of wastewater fed through the inflow, and/or of the amount of wastewater removed by means of the decanter.
In accordance with an advantageous embodiment, first transport ribs provided on an upper side of the hyperboloid agitator body have a first curvature, and transport ribs provided on a further upper side of the second hyperboloid agitator body have a second curvature, which is opposite the first curvature. Due to the proposed embodiment of the transport ribs, the stirring efficiency and in particular the formation of the circulating flow may be improved. The ribs may also be formed in a straight line. In this case the first transport ribs have a first angle relative to the radial direction and the second transport ribs have an opposite, second angle relative to the radial direction.
In accordance with a particularly advantageous embodiment, at least one of the hyperboloid agitator bodies is formed as a hollow body and has a central aperture for the passage of air as well as aeration apertures. The agitator shaft may be formed as a hollow shaft for feeding air to the central aperture. Furthermore, the drive device may have a transmission with a hollow transmission shaft, one end of which is connected to the fan and the other end of which is connected to the hollow shaft. In accordance with the proposed embodiment the hyperboloid agitator body is used both for stirring and for aerating the wastewater. A plurality of hyperboloid agitator bodies, or all of them, are expediently formed as hollow bodies for aerating the wastewater.
Of course, it may also be that the aeration device comprises at least one perforated air feed line, which is supported on a base of the tank and which is connected to the fan. Devices which comprise a plurality of perforated air feed lines may also be provided. Devices of this kind are known in general in accordance with the prior art.
In accordance with a further embodiment a plurality of first vertical agitators are provided successively in the flow direction in the first treatment portion and/or a plurality of second vertical agitators are provided successively in the flow direction in the second treatment portion, wherein the hyperboloid agitator bodies of successive agitators are rotated in each case with opposite rotation directions. The proposed embodiment is suitable in particular for long treatment tanks and for the treatment of large amounts of wastewater.
The treatment tank may also be embodied such that a plurality of vertical agitators are arranged in a direction perpendicular to the flow direction. If vertical agitators are arranged adjacently in a direction perpendicular to the flow direction, they are preferably each operated with the same rotation direction.
In accordance with an advantageous embodiment the hyperboloid agitator body is configured as a hollow body. It expediently has a central aperture for feeding air and also air outlet openings. The agitator shaft may be formed as a hollow shaft for feeding air to the central aperture. A drive device may have a transmission with a hollow transmission shaft, one end of which is connected to the fan and the other end of which is connected to the hollow shaft. The wastewater may be efficiently aerated by means of the proposed hyperboloid agitator body. It is in particular not necessary to lay aeration lines on the base of the tank.
In accordance with a further provision of the invention, a process for purifying wastewater, in particular an SBR process, is proposed, comprising the following steps:
providing a wastewater purification apparatus according to the invention, wherein an activated sludge is provided in the first and in the second treatment portion,
feeding wastewater through the inflow,
stirring a suspension formed from the wastewater and the activated sludge by means of a first vertical agitator in the first treatment portion, wherein the first agitator body rotates at a predefined first rotary speed in the first rotation direction and the suspension is aerated by means of the aeration device,
stirring the suspension by means of the second vertical agitator, wherein the second agitator body rotates at a predefined second rotary speed in the second rotation direction and the suspension is aerated by means of the aeration device,
leaving the suspension to rest in the third treatment portion, wherein it is neither stirred nor aerated by means of the aeration device, and
decanting the supernatant by means of the decanter.
The proposed process enables a particularly efficient purification of wastewater. Due to the proposed opposite rotation directions of the successive agitators, it is possible to subject the wastewater to different conditions in the treatment portions thus formed. For example, in the first treatment portion the wastewater may be brought into contact with a high concentration of activated sludge, whereas in the second treatment portion the wastewater may be brought into contact with an elevated concentration of air. The process may be performed both as a batch process and as a continuous or quasi continuous process.
The first rotary speed is preferably selected to be slower than the second rotary speed. It is thus possible for the wastewater to be brought into contact in the first treatment portion with a high concentration of activated sludge. In particular, an undesirable transport of activated sludge from the first treatment portion into the second treatment portion may be reduced or eliminated.
If a plurality of first vertical agitators are provided in the first treatment portion, the first rotary speeds thereof may also be selected to be different. For example, the first rotary speed may become quicker in the downstream direction. Similarly, if a plurality of second vertical agitators are provided in the second treatment portion, it is also possible for the second rotary speeds to be selected to be different. The second rotary speeds may decrease in the direction of the third treatment portion. This assists the desired separation of the suspension in the third treatment portion into the activated sludge and into treated wastewater.
The first rotary speed is advantageously selected such that a concentration of activated sludge in a base-side, lower half of the suspension is higher than in a surface-side, upper half. The wastewater may thus be brought into contact in the base-side, lower half with a particularly high concentration of activated sludge.
In the first treatment portion there is provided a plurality of first vertical agitators arranged successively in the flow direction and/or in the second treatment portion there is provided a plurality of second vertical agitators arranged successively in the flow direction, wherein the hyperboloid agitator bodies of directly successive vertical agitators are rotated in each case in opposite directions. A predefined holding time of the wastewater in the various treatment portions may thus be ensured.
In accordance with a particularly advantageous embodiment, the wastewater is fed continuously. However, it is also possible for the wastewater to be fed sequentially. In this case the process may be carried out in accordance with the SBR process.
In the SBR process the wastewater is stirred in a plurality of successive steps. It may be aerated simultaneously in one or more steps. However, it is also possible to aerate the wastewater without it being stirred simultaneously.
In a further step the wastewater is stirred merely at low intensity. In this step it is not aerated. The step is used for sedimentation.
In a further step the wastewater is stirred at most at low intensity in the first treatment portion. In this step the wastewater is decanted in the third treatment portion.
In all of the aforementioned steps, wastewater may be fed continuously to the treatment tank through the inflow. The decanting may also be performed continuously.
In order to carry out the SBR process, further steps may be added to the process according to the invention, in which further steps the wastewater is in particular merely stirred, but not aerated.
The suspension advantageously is neither stirred nor aerated by means of the aeration device during the step in which it is left to rest in the second treatment portion. Furthermore, the suspension also may be neither stirred nor aerated by means of the aeration device during the step in which it is left to rest in the first treatment portion. The step of leaving the suspension to rest is thus accelerated. The efficiency of the process may thus be further increased.
Exemplary embodiments of the invention will be explained in greater detail with reference to the drawings, in which:
The first vertical agitator 4 has a first drive device (not shown here), by means of which the first hyperboloid agitator body 6 is rotatable in an anticlockwise direction in plan view. The second vertical agitator 7 is provided with a second drive device (not shown here), by means of which the second hyperboloid agitator body 9 is rotatable in a clockwise direction.
In the case of the second wastewater purification apparatus shown schematically in
At least one first vertical agitator 4, 4a, 4b is arranged in a first treatment portion A of the tank 1 provided downstream of the inflow 2. At least one second vertical agitator 7, 7a, 7b is arranged in a second treatment portion B provided downstream of the first treatment portion A. There is no vertical agitator arranged here in a third treatment portion C following on downstream from the second treatment portion B. The decanter 3 is situated in said third treatment portion. However, it may also be that at least one vertical agitator is likewise provided in the third treatment portion C.
Aeration devices (not shown here) are provided in the first treatment portion A and in the second treatment portion B. These devices may be perforated feed lines laid on the base F of the tank 1. In accordance with a specific preferred embodiment, the air is fed through the hyperboloid agitator bodies 6, 6a, 6b, 9, 9b, 9a, which are preferably formed as hollow bodies.
The proposed wastewater purification apparatuses function as follows:
The rotation of one of the hyperboloid agitator bodies 6, 6a, 6b, 9, 9a, 9b results in a flow that is directed from a surface O of a wastewater W received in the tank 1 along the vertical agitator shaft 5, 8 to an upper side of the hyperboloid agitator body 6, 6a, 6b, 9, 9a, 9b. The flow then deflects parallel to the upper side of the hyperboloid agitator body 6, 6a, 6b, 9, 9a, 9b in a substantially horizontal direction. It then deflects further and is directed again to the upper side O. On the whole, a circulating flow directed from the upper side O to a base F of the tank 1 is created.
As can be seen in particular from
In
Reference sign 16 denotes an upper shell, with transport ribs 17 extending from the first upper side O1 thereof. Reference sign 18 denotes a lower shell, with walls 19 extending from the second upper side O2 thereof. Reference sign 20 denotes an insert which is provided downstream of the aperture 14 and an air distribution space 15. The insert 20 is formed in the manner of a conical beaker and has a plurality of air distribution apertures 21 on its peripheral wall. Each of the air distribution apertures 21 leads into an air channel 22 formed by adjacent walls 19 and the upper shell 16 and the lower shell 18. Shearing ribs 23 are mounted on a second underside U2 of the lower shell 18 and on the peripheral edge thereof.
The stirring and gassing device resulting in particular from
A process for purifying wastewater, in particular an SBR process, can be carried out particularly efficiently with the proposed wastewater purification apparatus.
In order to carry out the process, a predefined amount of activated sludge is added to a wastewater W situated in the tank 1 in the first treatment portion A. The at least one first vertical agitator 4, 4a, 4b is rotated at a predefined first rotary speed, such that a suspension forms from the wastewater W and the activated sludge. At the same time, the at least one second vertical agitator 7, 7a, 7b is rotated at a second rotary speed. The second rotary speed is advantageously quicker than the first rotary speed. Consequently, and in particular due to the opposite rotation directions of the successive vertical agitators, a suspension with a high concentration of activated sludge forms in the first treatment portion A, and a suspension with a lower concentration of activated sludge forms in the second treatment portion B.
During operation of the vertical agitators, the suspension is circulated in accordance with the flow direction shown in
In the third treatment portion C the suspension rests. The suspension may, however, also be stirred slowly by means of at least one (not shown here) third vertical agitator in the third treatment portion C. There, it usually has an even lower concentration of activated sludge than in the second treatment portion B. In the third treatment portion C a supernatant formed from treated wastewater forms and is removed by means of the decanter 3. During the decanting process, the at least one third vertical agitator is expediently switched off.
The proposed method may advantageously be performed continuously by feeding wastewater constantly through the inflow 2 and discharging a corresponding amount of treated wastewater through the decanter 3.
The proposed method, however, may also be carried out conventionally in the form of an SBR process. To this end the first vertical agitators 4, 4a, 4b and second vertical agitators 7, 7a, 7b are operated only temporarily. During the stoppage times of the vertical agitators 4, 4a, 4b, 7, 7a, 7b, a supernatant formed from treated wastewater forms in the treatment portion C and may then be removed by means of the decanter 3.
Number | Date | Country | Kind |
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10 2019 111 489.6 | May 2019 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/057110 | 3/16/2020 | WO | 00 |