Field of the Invention
The present invention relates to a water discharge device, and particularly relates to a water discharge device that discharges supplied water to shower the water.
Description of the Related Art
Japanese Patent No. 5168708 describes a shower device. In the shower device, supplied water flows into a casing, and the water flowing therein passes through a rectifying net disposed in the casing. The water that is rectified by the rectifying net is discharged from a plurality of spray holes provided in a spray plate disposed at a downstream side of the rectifying net, and is discharged to shower.
However, in an ordinary shower device like the shower device described in Japanese Patent No. 5168708, the water which is discharged to shower is not sufficiently rectified, so that linear water flows that are discharged do not have transparency, and are split into fine water droplets in a short distance after discharged from the spray holes. With water discharge like this, sufficient quality cannot be obtained in the water flows discharged from the shower device, and a sense of high luxuriousness, a feeling of quietness and a feeling of comfortable use cannot be obtained.
Accordingly, the present invention has an object to provide a water discharge device with which water flows which are discharged have sufficient transparency, linear flows are kept throughout a long distance after discharge, and a sense of sufficiently high luxuriousness, a feeling of high quality wash and quiet water flows can be obtained.
In order to solve the aforementioned problem, the present invention is a water discharge device for spraying water, and includes a water discharge device body; a rectifying chamber provided in the water discharge device body to which the water is introduced; a plurality of rectifying members each having a plurality of holes, the rectifying members being disposed at intervals in the rectifying chamber so that the water passes through the rectifying members; a water spray member provided with a plurality of spray nozzles for discharging the water passing through the rectifying members; and an air bubble discharge flow path having cross section larger than each of the holes of the rectifying members, the air bubble discharge flow path is provided so that air bubbles which are larger than the holes of the rectifying members and are present between the rectifying members, are discharged from spaces between the rectifying members; wherein the intervals between the rectifying members are larger than the holes of the rectifying members, and the air bubbles in the spaces between the rectifying members flow through the air bubble discharge flow path and reach to the water spray member.
In the present invention configured like this, the supplied water flows into the rectifying chamber provided in the water discharge device body. The plurality of rectifying members including the plurality of holes are disposed in the rectifying chamber, the water flowing therein passes through the plurality of rectifying members disposed in the rectifying chamber, and is discharged as shower discharge water from the plurality of spray nozzles provided in the water spray member.
In order to obtain a linear water flow with high quality which is sufficiently rectified, the present inventor firstly tried to dispose a plurality of rectifying members in the rectifying chamber. However, even the plurality of rectifying members to pass through are adopted, sufficient rectification was not able to be obtained. The present inventor who considered that the cause thereof is air bubbles staying in the rectifying chamber, tried to discharge air that stayed in the rectifying chamber before water discharge was started. However, even though a sufficient time elapsed after start of the water discharge, and the air staying in the rectifying chamber at the initial time was sufficiently discharged, the present inventor still was not able to obtain linear water flows with sufficient rectification.
As the result that the present inventor continued the earnest study in order to find out the cause, the present inventor found that sufficient rectification was not obtained because the air dissolved into water was eluted in the rectifying chamber to form air bubbles, even when the air staying in the rectifying chamber at the initial time was discharged. That is, the air dissolved into water was eluted in a portion of the rectifying member, and the air grew into large air bubbles to generate a disturbance in the flow of the water in the rectifying chamber, so that a disturbance occurred to the water flow. This problem occurs when any water is discharged, but was remarkable in the case of discharging water having a higher temperature in which the dissolved air is easily eluted.
According to the present invention configured as described above, the plurality of rectifying members are disposed at the intervals larger than the holes, and the air bubble discharge flow path which is formed to allow the space between the rectifying member and the rectifying member in the plurality of rectifying members, and the water spray member to communicate with each other, so that even when large air bubbles are generated in the rectifying chamber, the large air bubbles can be discharged. Consequently; the linear water flows discharged from the respective spray nozzles have extremely high rectification, and are kept to be linear throughout a long distance after discharge. As a result, when the water discharge device of the present invention is used as the water discharge device for hand washing and a kitchen, transparent shower water flow which is kept to be linear has a unique pleasant feeling when hitting fingers and the like, and a high quality wash feeling can be obtained when used in hand washing and dishwashing.
In the present invention, it is preferable that the air bubble discharge flow path is provided at an upper side of the rectifying members so that air bubbles in the space between the rectifying members reach to the air bubble discharge flow path by a buoyant force.
According to the present invention configured in this way, the air bubble discharge flow path is provided at the upper side of the rectifying members, so that the air bubbles which are present between the rectifying members can be guided to the air bubble discharge flow path by a buoyant. That is, the air bubbles which are present between the rectifying member and the rectifying member in the plurality of rectifying members can be guided to a different direction from the water flow by the buoyant. As a result, it becomes possible to cause the air bubbles which are present between the rectifying member and the rectifying member in the plurality of rectifying members to reach the air bubble discharge flow path quickly, and discharge the air bubbles to outside of the rectifying chamber. This can restrain occurrence of a disturbance to the water flow by the disturbance occurring to the flow of the water in the rectifying chamber by large air bubbles in the rectifying chamber.
In the present invention, it is preferable that the air bubble discharge flow path is formed in each of the rectifying members disposed at a downstream side in the rectifying chamber and at least one of the rectifying members disposed at an upstream side in the rectifying chamber does not have the air bubble discharge flow path.
The air bubble discharge flow path can efficiently discharge the air bubbles that are generated in the rectifying members, but the flow path sectional area thereof is larger than the fine holes of the rectifying members, so that the flow velocity of the water flowing in the air bubble discharge flow path becomes high, and the rectifying performance is likely to be reduced. According to the present invention configured as described above, the air bubble discharge flow path is formed in all of the rectifying members disposed at the downstream side, out of the plurality of rectifying members, and the air bubble discharge flow path is not formed in at least one of the rectifying members disposed at the upstream side, out of the plurality of rectifying members, so that the air bubble discharge flow path can be shortened, and reduction in the rectifying performance due to increase in the flow velocity can be restrained. Further, at least one of the rectifying members at the upstream side is not provided with the air bubble discharge flow path, but because it is at the upstream side, the influence of the generated air bubbles on the flow of the water which is to be jetted is small. Thereby, high rectifying performance and restraint on growth of the air bubbles can be made compatible.
In the present invention, it is preferable that a buffer space is further provided between one of the rectifying members disposed at a most downstream side and the water spray member and a downstream end of the air bubble discharge flow path communicates with the buffer space.
According to the present invention configured in this way, the buffer space is provided between the rectifying member at the most downstream side and the water spray member, and the downstream end of the air bubble discharge flow path communicates with the buffer space, so that the flow velocity of the water flowing in the air bubble discharge flow path can be decelerated in the buffer space. This can restrain reduction in the rectifying performance as a result of providing the air bubble discharge flow path, and it becomes possible to jet a more transparent and beautiful water flow.
In the present invention, it is preferable that a collision surface is provided in the buffer space, and the water flown from the air bubble discharge flow path collides with the collision surface.
According to the present invention configured in this way the collision surface is provided in the buffer space, and the water flowing in from the air bubble discharge flow path collides with the collision surface, so that the flow velocity of the water flowing in the air bubble discharge flow path can be reduced.
In the present invention, it is preferable that each of the spray nozzles is formed into a taper shape in which a cross section of the spray nozzles is narrowed toward a downstream side.
According to the present invention configured in this way, the respective spray nozzles are each configured into the taper shape in which the flow path sectional area becomes smaller toward the downstream side, so that the flow path sectional area at the inflow side of each of the spray nozzles can be made large. Consequently, the air bubbles included in the water can be easily passed, and it can be made difficult for air bubbles to stay at the upstream side of the water spray member.
According to the water discharge device of the present invention, the water flows which are discharged have sufficient transparency, linear flows are kept throughout a long distance after discharge, a linear flow is kept throughout a long distance after discharge, and a sense of sufficiently high luxuriousness, a feeling of high quality wash, and a quiet water flow can be obtained.
Next, with reference to the accompanying drawings, a water discharge device according to an embodiment of the present invention will be described.
As illustrated in
The water discharge device 2 has a water discharge device body 6 in which a water discharge portion is provided at a distal end, a rectifying device 8 contained in a distal end portion of the water discharge device body 6, a water supply pipe 10 that supplies water to the rectifying device 8, and a human body detection sensor 12 contained in the distal end portion of the water discharge device body 6.
The water discharge device body 6 is a tubular member of a metal with a substantially elliptical section, and bends forward in an arch shape after being raised substantially vertically from a mounting surface, and the distal end portion provided with the water discharge section is directed substantially downward.
The water discharge device 2 of the present embodiment is configured in this way, so that when a user puts out fingers and the like under the water discharge portion, the human body detection sensor 12 senses this, and a control device (not illustrated) housed in a lower part of the washbowl 4 causes an electromagnetic valve (not illustrated) to open. Thereby, water is supplied to the rectifying device 8 via the water supply pipe 10, and water that is rectified in the rectifying device 8 is discharged to be showered from the distal end of the water discharge device body 6. According to the water discharge device 2 of the present embodiment, shower water that is discharged is in a linear water flow with extremely high transparency, and a beautiful linear form is kept until the shower water reaches the washbowl 4.
Next, referring to
As illustrated in
As illustrated in
The rectifying device body 14 is a resin member in which a rectifying chamber 14a having a section that is bent substantially in an arc shape is provided inside, and the water supply pipe connection portion 8a is formed in a rear end portion thereof. Thereby, water that is supplied through the water supply pipe 10 and the water supply pipe connection portion 8a flows inside of the rectifying chamber 14a. Further, a front end portion of the rectifying device body 14 is opened, and through the opening portion, the flow distributing plate 16 and the respective meshes 18 are disposed inside the rectifying chamber 14a. The rectifying chamber 14a has a substantially constant flow path section from an upstream end to a downstream end, and has the flow distributing plate 16 and the six meshes 18 disposed inside.
The flow distributing plate 16 is a plate-shaped resin member that is formed into a shape that corresponds to a sectional shape of the rectifying chamber 14a, and a plurality of through-holes 16a (
The mesh 18 is a flat wire mesh formed by weaving elemental wires of a stainless steel vertically and laterally, and the six meshes are disposed at predetermined intervals from one another so that the water flowing into the rectifying chamber 14a sequentially passes through the meshes. That is, the respective meshes 18 are disposed substantially perpendicularly to a direction of the water flow in the rectifying chamber 14a and parallel with one another (
The water spray member 20 is a member provided with a plurality of spray nozzles for discharging the water passing through the respective meshes 18. In the present embodiment, as illustrated in
As a modification example, a water spray nozzle is formed by providing a plurality of through-holes in a plate-shaped member, and the water spray nozzle can be used as the water spray member.
The nozzle forming member 22 is a rubber member in which a flat plate portion 22a in a thin plate shape, and a plurality of water spray nozzles 22b formed to protrude in a discharge direction of water from the flat plate portion 22a are formed integrally with each other. The flat plate portion 22a is a plate-shaped portion formed into a shape corresponding to the open portion at the distal end of the rectifying device body 14, and by sandwiching a periphery of the rubber flat plate portion 22a between the distal end of the rectifying device body 14 and the nozzle support member 24, water tightness of the rectifying chamber 14a is ensured. The respective water spray nozzles 22b are cylindrical portions that are raised substantially perpendicularly from the flat plate portion 22a, and in each of the water spray nozzles 22b, a nozzle hole formed into a taper shape so that a flow path sectional area becomes smaller toward the distal end is formed.
The nozzle support member 24 is a plate-shaped member that is formed to close the open portion in the distal end of the rectifying device body 14, and spray holes 24a are respectively provided in positions that match the respective spray nozzles 22b provided in the nozzle forming member 22. In a state in which the rectifying device 8 is assembled, the respective spray nozzles 22b of the nozzle forming member 22 are respectively received in the spray holes 24a of the nozzle support member 24, and distal end portions of the respective spray nozzles 22b slightly protrude from the nozzle support member 24.
Next, with reference to
In the present embodiment, the cutouts of the mesh 18 are provided in all of the six meshes 18, so that the two air bubble discharge flow paths 26 are formed to communicate with a downstream side of the flow distributing plate 16 to the water spray member 20. Further, in the present embodiment, a flow path sectional area of each of the air bubble discharge flow paths 26 is formed to be larger than an area of each of the fine holes 18a of the mesh 18 (the mesh 18 in
Further, as illustrated in
Next, with reference to
As shown in column (a) in
As shown in column (c) in
In the present embodiment, the hydrophilic treatment is applied to the respective meshes 18 formed from elemental wires of a stainless steel, so that the air bubbles adhering to the respective meshes 18 in the rectifying chamber 14a are easily removed from the meshes 18. As the hydrophilic treatment for enhancing hydrophilicity of the member, there are cited a mechanical method of forming microscopic asperities on the surface of the member by blasting treatment or the like, and a chemical method of applying coating or the like onto the surface of the member. The hydrophilic treatment is applied to the respective meshes 18 so that the contact angle preferably becomes approximately 1° to 50°, more preferably approximately 1° to 20°.
Next, with reference to
As illustrated in
Next, as illustrated in
Next, as illustrated in
Further, as illustrated in
Each of the spray nozzles 22b is formed into a taper shape in which a flow path sectional area becomes smaller toward the downstream side, so that each of the spray nozzles has a flow path sectional area at an inflow side made larger with respect to an outflow side. Consequently, the air bubbles included in the water easily flows into each of the spray nozzles 22b, and air bubbles hardly stay in the buffer space 28 at an upstream side of the water spray member 20. Thereby, the air bubbles staying in the buffer space 28 can be restrained from growing to be large air bubbles, and an influence of the air bubbles on the water flow to be jetted can be restrained.
Further, as illustrated in
Further, in the rectifying chamber 14a, a part where the respective meshes 18 are disposed has high flow path resistance, so that a flow velocity is relatively low, whereas parts corresponding to the air bubble discharge flow paths 26 provided by cutting out the respective meshes 18 have relatively low flow path resistance, so that the flow velocity becomes high. Consequently, in the rectifying chamber 14a, the parts corresponding to the air bubble discharge flow paths 26 have lower pressure than the part where the respective meshes 18 are disposed, and the grown air bubbles 42 are also moved toward the air bubble discharge flow paths 26 by a pressure difference thereof.
Here, as illustrated in
Next, as illustrated in
When water supply to the rectifying device 8 is stopped, the air bubbles 38 by the residual air that is pushed into the stagnant region by the flow of the water in the rectifying chamber 14a, the fine air bubbles 40 remaining in the spaces among the respective meshes 18, and the grown air bubbles 42 move upward in the rectifying chamber 14a by buoyant. Here, the respective meshes 18 are disposed by being inclined with respect to the vertical direction, so that the air bubbles among the respective meshes 18 move upward among the meshes 18 and reach the air bubble discharge flow path 26 which is located above, and the air bubbles reaching the air bubble discharge flow path 26 further move upward in the air bubble discharge flow path 26. Thereby, many air bubbles existing in the rectifying chamber 14a at the time of stopping water is gathered in an air bubble retention portion 46 (a highest portion in a space between the mesh 18 at the most upstream side and the flow distributing plate 16) that is located at the upstream end of the air bubble discharge flow path 26.
That is, in the present embodiment, the air bubble discharge flow path 26 is located above the respective meshes 18, and the rectifying chamber 14a is disposed to be directed diagonally downward, so that the upstream end of the air bubble discharge flow path 26 is at the highest position, and this functions as the air bubble retention portion 46. Accordingly, the air bubble retention portion 46 is formed to communicate with the air bubble discharge flow path 26. Further, for example, when the rectifying chamber is disposed to be directed diagonally upward, a downstream end (a highest portion of a space between the mesh 18 at the most downstream side and the water spray member 20) of the air bubble discharge flow path 26 becomes the air bubble retention portion. As described later, the air bubble retention portion 46 is preferably provided at a position where the gathered air bubbles can be discharged from the respective spray nozzles 22b without passing through the respective meshes 18 when water discharge is started next.
Next, as illustrated in
When the rectifying chamber is disposed to be directed diagonally upward, and the highest portion of the space between the mesh 18 at the most downstream side and the water spray member 20 is the air bubble retention portion, the air bubbles staying in the air bubble retention portion are discharged from the respective spray nozzles 22b without passing through (the fine holes 18a of) the respective meshes 18.
Next, with reference to
First, in the case where the mesh 18 is not disposed in the rectifying chamber 14a in column (a) in
That is, as in the water discharge device 2 of the embodiment of the present invention, the six meshes 18 are disposed in the rectifying chamber 14a, whereby linear water flows with transparency without disturbance throughout approximate 150 mm can be obtained after the water is jetted from the respective spray nozzles 22b. When the number of meshes in the rectifying chamber 14a is further increased, a distance at which the flows without a disturbance is obtained is extended, but the extension gradually decreases, and the effect of increasing the meshes is decreased. Accordingly, three to ten meshes are preferably disposed in the rectifying chamber.
According to the water discharge device 2 of the embodiment of the present invention, the plurality of meshes 18 are disposed at predetermined intervals, and the air bubble discharge flow paths 26 that are formed to bypass the meshes 18 and reach the water spray member 20 are included (
Further, according to the water discharge device 2 of the present embodiment, the air bubble discharge flow paths 26 are provided at an upper side of the meshes 18 (
Furthermore, according to the water discharge device 2 of the present embodiment, the buffer space 28 is provided between the mesh 18 at the most downstream side and the water spray member 20, and the downstream end of the air bubble discharge flow path 26 communicates with the buffer space 28, so that the flow velocity of the water flowing in the air bubble discharge flow path 26 can be decelerated in the buffer space 28. Thereby, reduction in the rectifying performance by providing the air bubble discharge flow path 26 can be restrained, and more transparent and beautiful water flows can be jetted.
Further, according to the water discharge device 2 of the present embodiment, the collision surface 44 is provided in the buffer space 28, and water flowing in from the air bubble discharge flow path 26 collides with the collision surface 44, so that the flow velocity of the water flowing in the air bubble discharge flow path 26 can be reduced.
Furthermore, according to the water discharge device 2 of the present embodiment, each of the spray nozzles 22b is formed into the taper shape in which the flow path sectional area becomes smaller toward the downstream side, so that the flow path sectional area at the inflow side of each of the spray nozzles 22b can be made larger. Consequently, the air bubbles included in the water can be easily passed, and it can be made difficult for the air bubbles to stay at the upstream side of the water spray member 20.
While the preferred embodiment of the present invention is described above, various changes can be added to the aforementioned embodiment. In particular, in the aforementioned embodiment, the six meshes 18 (the rectifying members) are disposed in the rectifying chamber 14a, but an arbitrary number that is two or more of rectifying members can be disposed in the rectifying chamber 14a. While in the aforementioned embodiment, the hydrophilic treatment is applied to all the meshes 18, but the hydrophilic treatment may be applied to only some of the rectifying members, or the hydrophilic treatment does not have to be applied. While in the aforementioned embodiment, the rectifying member is formed of a mesh (net) obtained by weaving the elemental wires of a stainless steel, rectifying members of other materials and in other forms may be also used.
While in the aforementioned embodiment, the cutout portions 18b are provided in all the meshes 18, and thereby the air bubble discharge flow paths 26 are formed, the cutout portions may be provided in only some of the meshes as a modification example.
As illustrated in
A broken line in
Here, by providing the air bubble discharge flow path to bypass all the meshes, the discharge performance of the air bubbles in the rectifying chamber is enhanced, whereas presence of the portion with a high flow velocity in the rectifying chamber becomes a cause of worsening the rectifying performance of the rectifying device. By forming the air bubble discharge flow path 50 to be able to bypass only some of the provided meshes as in the modification example illustrated in
While in the aforementioned embodiment, the air bubble discharge flow path 26 is formed by providing the cutout portions 18b in the meshes 18 which are the rectifying members, a flow path that bypasses the rectifying members may be additionally provided without providing the cutout portions in the rectifying members, and the flow path can be used as the air bubble discharge flow path. Further, opening portions are provided in the rectifying members, instead of providing the cutouts in the rectifying members, a flow path that allows the water to pass without passing the fine holes of the rectifying members is provided, and the flow path can be used as the air bubble discharge flow path.
While in the aforementioned embodiment, the flow distributing plate 16 is formed of the plate-shaped member having a plurality of through-holes 16a for uniformizing the flow in the rectifying chamber 14a, the flow distributing plate can be given a function of directing the flow in the rectifying chamber, as a second modification example.
As illustrated in
The rectifying device body 62 is a resin member in which a rectifying chamber 62a having a section bent in a substantially arc shape is internally provided, and a water supply pipe connection portion 62b is formed at a left side of a rear end portion thereof. Thereby, the water supplied through a water supply pipe and the water supply pipe connection portion 62b flows into the left side rear end portion of the rectifying chamber 62a. A front end portion of the rectifying device body 62 is opened, and the flow distributing plate 64 and the respective meshes 66 are disposed inside the rectifying chamber 62a through the opening portion. The rectifying chamber 62a has a substantially constant flow path section from an upstream end to a downstream end, and the flow distributing plate 64 and the six meshes 66 are disposed therein.
The flow distributing plate 64 is a plate-shaped resin member formed into a shape that corresponds to a sectional shape of the rectifying chamber 62a, and is disposed to abut on an end portion wall surface at an upstream side of the rectifying chamber 62a. In the flow distributing plate 64, two through-holes 64a each with a substantially rectangular section are formed to penetrate through a plate surface of the flow distributing plate 64. These through-holes 64a are provided only in a position facing the water supply pipe connection portion 62b which causes the water to flow into the rectifying chamber 62a. As illustrated in
Number | Date | Country | Kind |
---|---|---|---|
2017-015770 | Jan 2017 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
966180 | Durbrow | Aug 1910 | A |
2176498 | Hickman | Oct 1939 | A |
2754097 | Hjulian | Jul 1956 | A |
2819049 | Kaemmerlen, Jr. | Jan 1958 | A |
2998933 | Aghnides | Sep 1961 | A |
3279702 | Aghnides | Oct 1966 | A |
3524591 | Samuels | Aug 1970 | A |
3633824 | Aghnides | Jan 1972 | A |
4211368 | Legros | Jul 1980 | A |
4346844 | Harmony | Aug 1982 | A |
4637552 | Finkbeiner | Jan 1987 | A |
4733818 | Aghnides | Mar 1988 | A |
5143295 | Okayama | Sep 1992 | A |
5309946 | Ligneul | May 1994 | A |
5327941 | Bitsakis | Jul 1994 | A |
6152182 | Grether et al. | Nov 2000 | A |
6270022 | Knapp | Aug 2001 | B1 |
6708902 | Takeshi | Mar 2004 | B2 |
7217362 | Hsiao | May 2007 | B2 |
7878426 | Denzler | Feb 2011 | B2 |
7997299 | Lee | Aug 2011 | B2 |
20040089597 | Hsu | May 2004 | A1 |
20050189289 | Hsiao | Sep 2005 | A1 |
20080272212 | Denzler | Nov 2008 | A1 |
20110240767 | Kitaura | Oct 2011 | A1 |
20110284662 | Ohashi | Nov 2011 | A1 |
20120018661 | Kao | Jan 2012 | A1 |
20120160925 | Hoisington | Jun 2012 | A1 |
20120234943 | Ukigai | Sep 2012 | A1 |
20150204058 | Grether | Jul 2015 | A1 |
Number | Date | Country |
---|---|---|
1429304 | Jul 2003 | CN |
202921443 | May 2013 | CN |
202011108020 | Nov 2011 | DE |
S56-159476 | Nov 1981 | JP |
H11-93231 | Apr 1999 | JP |
H11-172731 | Jun 1999 | JP |
2001-327426 | Nov 2001 | JP |
3769558 | Apr 2006 | JP |
2015014173 | Jan 2015 | JP |
Number | Date | Country | |
---|---|---|---|
20180216326 A1 | Aug 2018 | US |