This invention relates to a water discharger, and more particularly to a water discharger capable of automatic reciprocating action for repetitively changing the water discharge position and water discharge direction of a shower nozzle, sprinkler nozzle and the like.
There are growing needs for shower systems and water discharge/spray systems intended for relaxation, beauty/health enhancement and the like. In an approach for these applications, for example, swirling flow or the like is used to modulate water flow at a relatively fast rate of several tens of hertz or more for enhancing massage effect and the like. On the other hand, the water discharge position and water discharge direction of a shower nozzle or the like can be repetitively changed at a relatively slow rate of several hertz or less, for example, to uniformly spray water onto a prescribed area of a human body for enhancing relaxation effect and the like.
Similar needs are also widely present in consumer appliances and in industry, agriculture, forestry, and other applications, where slow reciprocating action is needed for various purposes such as washing, rinsing, cooling, humidifying, preprocessing, and nourishing.
Electrically-operated means such as a motor or solenoid can also be used for reciprocating action. However, for installing such means into a system for discharging water in a bathroom or the like, it is necessary to ensure power supply and to take measures against electric shock and leakage and the like. There are also many problems to be solved with regard to cost and reliability.
In this respect, if reciprocating action can be achieved hydraulically, the need for electricity, lubricating oil and the like is eliminated, and improvement can be expected in many aspects such as initial cost, running cost, reliability, and maintainability.
A shower device capable of vertical reciprocating action is disclosed (Patent Document 1: JP 2-134119A), where a piston is combined with a four-way valve. In this shower device, a piston provided in a cylinder is moved vertically by hydraulic pressure, and a shower head is moved vertically through a wire. The vertical motion of the piston is switched by switching the water supply channel to the cylinder using the four-way valve.
However, in the case of this shower device, the cylinder and the four-way valve are provided as separate members, and the system is large and complex. Furthermore, there is room to improve that the long channel results in large pressure loss and decreases water discharge power.
This invention has been made in consideration of these problems. An object of the invention is to provide, on the basis of a new idea, a water discharger having a compact and simple structure and capable of repetitive linear action or rotary action using hydraulic power.
To achieve the above object, in an aspect of the invention, a water discharger is provided, which comprises a housing having a columnar space inside, a core having a core inner channel inside allowed to move in the space while dividing the columnar space into a first and a second pressure chamber, a water discharge tubular body having a water discharge channel communicating with the core inner channel and reaching the outside of the housing, a first water inlet port for introducing fluid to the first pressure chamber, a second water inlet port for introducing fluid to the second pressure chamber, a first introducing port for introducing fluid from the first pressure chamber to the core inner channel, a second introducing port for introducing fluid from the second pressure chamber to the core inner channel, a valve body for changing the opening of the first and the second introducing port, and control means for inverting the size relation of the opening of the first and the second introducing port when the core reverses its moving direction
According to the above configuration, the water discharge tubular body can be moved with the movement of the core. Thus a water discharger that hydraulically changes the water discharge position can be provided. Furthermore, by inverting the size relation of the opening of the first and the second introducing port, a reciprocating linear motion can be produced with a compact and simple configuration.
Moreover, the core may move toward the second pressure chamber when fluid is supplied to the first and second water inlet port with the first introducing port being closed and the second introducing port being opened, and the core may move toward the first pressure chamber when fluid is supplied to the first and second water inlet port with the second introducing port being closed and the first introducing port being opened. Then the pressure difference between the first and second pressure chamber can be produced more reliably and stably, and the core can be moved more reliably and stably.
Moreover, the moving direction of the core may be generally the same as the movable direction of the valve body. Then the motion of the core can be used to move the valve body, and a smooth reversal action can be achieved.
In another aspect of the invention, a water discharger is provided, which comprises a housing having a fan-shaped space inside, a core having a core inner channel inside allowed to oscillate in the space while dividing the fan-shaped space into a first and a second pressure chamber, a water discharge tubular body having a water discharge channel communicating with the core inner channel and reaching the outside of the housing, a first water inlet port for introducing fluid to the first pressure chamber, a second water inlet port for introducing fluid to the second pressure chamber, a first introducing port for introducing fluid from the first pressure chamber to the core inner channel, a second introducing port for introducing fluid from the second pressure chamber to the core inner channel, a valve body for changing the opening of the first and the second introducing port, and control means for inverting the size relation of the opening of the first and the second introducing port when the core reverses its oscillating direction.
According to the above configuration, the water discharge tubular body can be rotated with the oscillation of the core. Thus a water discharger that hydraulically changes the water discharge direction can be provided. Furthermore, by inverting the size relation of the opening of the first and the second introducing port, a reciprocating rotary motion can be produced with a compact and simple configuration.
Here, the core may oscillate toward the second pressure chamber when fluid is supplied to the first and second water inlet port with the first introducing port being closed and the second introducing port being opened, and the core may oscillate toward the first pressure chamber when fluid is supplied to the first and second water inlet port with the second introducing port being closed and the first introducing port being opened. Then the pressure difference between the first and second pressure chamber can be produced more reliably and stably, and the core can be oscillated more reliably and stably.
Moreover, the oscillating direction of the core may be generally the same as the movable direction of the valve body. Then the oscillation of the core can be used to move the valve body, and a smooth reversal action can be achieved.
Moreover, when the core reverses its oscillating direction, at least one of the valve body and the control means may abut against an inner wall of the housing, and the abutment of the inner wall may maintain a generally perpendicular relation to the movable direction of the valve body. Then the movement of the valve body can be facilitated depending on the oscillation of the core. Thus the reversal action can be made smooth and more reliable.
The control means can alternatively retain a first state where the opening of the second introducing port is larger than the opening of the first introducing port and a second state where the opening of the first introducing port is larger than the opening of the second introducing port. Then the openings of the first introducing port and the second introducing port are prevented from being left to be in a generally identical state, and thus the core can be prevented from remaining stopped.
In any of the aspects described above, the control means may comprises a slide bar for moving the valve body, the slide bar being movable with a longer stroke than the moving stroke of the valve body, and a leaf spring for biasing the slide bar to one of a first end and a second end of the stroke thereof. That is, a reliable and compact control means can be constructed from the leaf spring and the slide bar. Then the openings of the first introducing port and the second introducing port are prevented from being left to be in a generally identical state, and thus the core can be reliably prevented from stopping.
Embodiment of the invention will now be described with reference to the drawings.
More specifically, water discharger 10 of the invention has housing 2 and water discharge tubular body 80 protruding from housing 2. While
Housing 2 has two water inlet ports 12, 14. Water inlet ports 12, 14 are coupled in parallel. When fluid W1 such as cold or hot water is supplied to water inlet ports 12, 14 at nearly the same pressure, water discharge tubular body 80 discharges fluid W from water discharge nozzles 800 with reciprocating right and left as shown by arrow M. Thus, if housing 2 is fixed, the water discharger can be used to change the water discharge position repetitively. On the other hand, if water discharge nozzles 800 are fixed, housing 2 will be in repetitive motion. This motion can also be used for massage and the like, for example.
In addition, this invention allows not only reciprocating linear motion but also reciprocating rotary motion. This point will be described later in detail with reference to examples.
Core 20 is provided with valve bodies 42, 44 for changing the opening of introducing ports 32, 34. Core 20 is also provided with a control means for controlling valve bodies 42, 44. The control means can produce an opening difference between introducing ports 32 and 34, thereby causing a difference in channel resistance between the right and left channel extending from the water inlet port to core inner channel 24. The resulting pressure difference between right and left pressure chamber 16, 18 can be used to move core 20. In the state shown in
More specifically, as illustrated in
On the other hand, as illustrated in
Note that the “opening” of the introducing port used herein refers to a parameter determining the channel resistance for fluid flowing between the introducing port and the valve body. For example, in the state shown in
In the example shown in
Therefore, when the force applied to core 20 exceeds the sliding resistance, core 20 moves to the right side. On the other hand, valve body 42 is also movable relative to core 20. Thus, when the force applied to valve body 42 exceeds the sliding resistance of valve body 42, valve body 42 moves to the right side relative to core 20. If valve body 42 moves to the right side, the channel through introducing port 32 has an even higher channel resistance, which expands the pressure difference. That is, the forces applied to core 20 and valve 42 are increased, respectively, and the movement of core 20 and valve body 42 is promoted.
Ultimately, as shown in
As described above, according to the invention, core 20 can be moved simply by providing an opening difference between introducing ports 32, 34 to produce a pressure difference required for the movement. Then the pressure difference is maximized by causing one of the introducing ports to be in the open state and the other to be in the closed state. This achieves the most reliable and stable force for movement.
Returning again to
When core 20 continues to move to the left side and arrives at or near the left end of housing 2 as shown in
As described above, when core 20 is reversed in housing 2, valve bodies 42, 44 are controlled by the control means. Such control can be achieved by using a magnet, for example.
More specifically,
Then the state eventually becomes as shown in
Note here that, depending on the value of sliding resistance of core 20, core 20 may stop before reaching the state shown in
In the state shown in
In addition, at this time, as described above with reference to
As described above, if core 20 can be pulled to the state shown in
Here, after the reversal, core 20 needs to move against the attractive force of the magnet. That is, it is desirable to adjust an appropriate balance between the force acting on core 20 due to the pressure difference and the attractive force produced by the magnet.
In the example shown in
In the example shown in
As described above, core 20 can be moved simply by providing an opening difference between the introducing port 32 and 34 to produce a pressure difference required for the movement. Likewise, the moving direction of core 20 can be reversed simply by inverting the size relation of the opening of introducing ports 32, 34 using the control means. For example, the ratio of opening between introducing ports 32, 34 can be changed from 70:30 to 30:70 by the control means to achieve the reversal action. Furthermore, when the opening is changed from 100:0 to 0:100 by the control means, the most reliable and stable reversal action is achieved.
According to the invention, the core contained in housing 2 is provided with valve bodies 42, 44 and the control means. Core 20 can be reciprocated by supplying fluid into the pressure chambers on both sides thereof. Here, the moving direction of core 20 is made generally the same as the movable direction of valve bodies 42, 44 to interlock the moving action and the opening control action of core 20. Thus the reversal action of the valve bodies to invert the size relation of the opening of introducing ports 32, 34 for the reversal of core 20 is made reliable and easy, and the valve bodies and the control means are made simple and compact.
According to the invention, no mechanical power of electricity and the like is needed. A smooth reciprocating reversal motion is achieved simply using the pressure supplied by water (fluid), and there is no need to install electric power supply or to take measures against electric shock and leakage and the like. Furthermore, a smooth action is achieved without being affected by external disturbances such as electromagnetic noise. As a result, stable operation can be achieved in various environments such as in a bathroom, in the outdoor, or in various industrial fields.
Furthermore, in the water discharger of the invention, valve bodies 42, 44 and the control means accompany core 20. Therefore the need for an external four-way valve, for example is eliminated, and a smooth reciprocating reversal motion can be achieved by a simple configuration. This facilitates downsizing and simplifies the channel. Thus, advantageously, the pressure loss can be reduced, and a sufficient amount and pressure of water discharge can be ensured. Furthermore, because of the structure of incorporating valve bodies 42, 44 and the control means in housing 2, a smooth action resistant to external disturbances can be achieved. As a result, stable operation can be achieved in various environments such as in a bathroom, in the outdoor, or in various industrial fields.
Moreover, water supply can be implemented simply by coupling the lines branched from a common water supply source to two water inlet ports, achieving good workability.
Furthermore, because the fluid channel is formed inside the moving core and water discharge tubular body, the position and direction of water discharge can be reciprocated simply by coupling various water discharge nozzles at the tip of the water discharge tubular body, and no special connecting members are needed. This also allows good workability.
In the following, the water discharger of the invention will be described in more detail with reference to examples.
As a first embodiment of the invention, a water discharger having a control means including a magnet and a leaf spring in combination is described.
When fluid such as water is introduced into water inlet ports 112, 114 provided in housing main body 102, water discharge tubular body 180 protruding on either side reciprocates linearly in the direction of arrow M. Therefore a water discharger having a repetitively moving water discharge position can be constructed by providing a water discharge nozzle such as a shower nozzle at the tip of water discharge tubular body 180.
The internal structure is described. As shown in
Next, the structure of the core is described.
Core inner channel 124 is formed by combining core lid 122 with core main body 120. Core inner channel 124 communicates with water discharge channel 182 provided in water discharge tubular body 180. Core main body 120 and core lid 122 have introducing ports 132, 134 allowing core inner channel 124 to communicate with pressure chambers 116, 118. Valve bodies 352, 354 are provided so as to traverse core inner channel 124.
As shown in
On the other hand, magnet 370 is embedded in the core. Correspondingly, magnets (or ferromagnets) 374, 372 are embedded in housing main body 102 and housing lid 104, respectively. In the example shown, magnets 374, 372 are configured as a circle so that the core can rotate aboutwater discharge tubular body 180.
As illustrated in
In this embodiment, by providing the attractive force between magnet 370 and magnet 372, 374, leaf spring 160 is reliably reversed to bias valve bodies 352, 354, and thereby introducing port 132, 134 can be controlled to be in one of the fully open state and the fully closed state alternatively.
In the following, the action of the water discharger of this embodiment is described.
More specifically, in the state of
On the other hand, because introducing port 132 is closed, the water introduced from water inlet port 112 into pressure chamber 116 as shown by arrow A has no outflow path and increases the pressure in pressure chamber 116.
That is, by providing an opening difference between introducing ports 132, 134, a difference in channel resistance occurs, which causes a pressure difference. As a result, the pressure becomes higher in pressure chamber 116 than in pressure chamber 118, and the core is pushed and moved in the direction of arrow M.
When the core moves in the direction of arrow M, the volume of pressure chamber 116 increases, and the volume of pressure chamber 118 decreases by that amount. Therefore the fluid in pressure chamber 118 is pushed out by the amount of fluid flowing into pressure chamber 116 via the path of arrow A, and is included in the discharge amount of fluid flowing out of channel 182.
When the core further continues to move, valve body 354 abuts against the inner wall of housing main body 102 and pushed against the core. At this time, an attractive force acts between magnet 370 embedded in the core and magnet 374 provided in housing main body 102, and the core is pulled to the right side. By the synergy of these effects, the core moves toward the right end of housing main body 102, and valve body 354 is pushed against the core. Thus the bend direction of leaf spring 160 is reversed, and valve bodies 352, 354 are biased toward the left side as shown in
In the state shown in
As shown in
As described above, according to this embodiment, the attractive force acting between magnet 370 embedded in the core and magnet 374, 372 provided in housing main body 102 and housing lid 104 is used to invert the size relation of the opening difference between the introducing ports, thereby reversing the magnitude difference of channel resistance. Thus the pressure difference is reversed, and the core can be moved right and left repetitively.
Next, the function of the control means in this embodiment is described in more detail.
More specifically,
From this state, when the core moves further to the right side against the biasing force of leaf spring 160, valve body 354 is pushed against the core, and the opening of introducing port 132 becomes nearly equal to the opening of introducing port 134 as shown in
In contrast, in this embodiment, the core can be pulled to the right side by the attractive force acting between magnet 370 embedded in the core and magnet 374 provided in housing main body 102. That is, as shown in
As the core is pulled to the right side, leaf spring 160 gets out of the metastable neutral state and begins to be reversed to the left side as shown in
Subsequently, because a pressure difference occurs between both sides of the core, the core moves toward the left side. Note that the driving force due to the pressure difference at this time needs to be configured so as to exceed the attractive force between magnet 370 and magnet 374.
As described above, according to this embodiment, by using the attractive force between magnet 370 and magnet 372, 374 to pull the core, valve bodies 352, 354 can be pushed against the core to reliably reverse leaf spring 160. That is, the state of valve bodies 352, 354 can be controlled using the attractive force of the magnet to invert the size relation of the opening difference between introducing ports 132 and 134, thereby reversing the magnitude difference of channel resistance. Thus the pressure difference is reversed, and a smooth reciprocating linear motion can be achieved.
Furthermore, the moving direction of the core, the movable direction of valve bodies 352, 354, the biasing direction of leaf spring 160, and the acting direction of the attractive force of magnets 370, 372, 374 can be made generally the same to avoid waste in the action of force and to effectively use the moving force of the core having a large pressure-receiving area. Thus a smooth and stable action is achieved. That is, the moving action and the opening control action of the core are interlocked, and the control action to invert the size relation of the opening of introducing ports 132, 134 for the reversal of the core is made reliable and easy. Thus the valve bodies and the control means are made simple and compact.
Furthermore, in this configuration, even when water discharge is started from the state where the core is stopped about halfway through its moving stroke, valve bodies 352, 354 can be controlled by leaf spring 160 at the beginning of water discharge to be in the state where one of introducing ports 132, 134 is opened alternatively. Thus a pressure difference is produced between both sides of the core, and a stable initial action can be started. That is, the state where the opening of introducing port 134 is larger than the opening of introducing port 132, or the state where the opening of introducing port 132 is larger than the opening of introducing port 134, can be retained alternatively.
In the case of the water discharger of this embodiment, as shown in
In the case of this embodiment, while valve bodies 352, 354 abut against the inner wall of the housing when the core is reversed, the invention is not limited thereto. For example, valve bodies 352, 354 can be provided with a magnet, the inner wall of the housing can also be provided with a magnet, and the repulsive force acting therebetween can be used to stop valve bodies 352, 354 relative to the housing. That is, in this case, in the state corresponding to
Furthermore, in this embodiment, the thrust obtained in the reciprocating linear action is determined by the product of the pressure of fluid loaded on the core and the pressure-receiving area of the core. Therefore, as the pressure-receiving area of the core is increased, a larger thrust can be obtained correspondingly.
While
The outer peripheral shape of water discharge tubular body 180 does not need to be circular, but may be in a polygonal or flattened shape. Furthermore, water discharge tubular body 180 does not need to be placed at the center of the core, but may be decentered from the center of the core. This facilitates downsizing the core, and the water discharger can be downsized.
When the housing inner space is configured as a cylinder and water discharge tubular body 180 is placed at the center of the cylindrical core as in this example, water discharge tubular body 180 can be rotated. That is, when a water discharge nozzle is provided at the tip of water discharge tubular body 180, the reciprocating linear motion of the core allows the water discharge position to be repetitively changed, and at the same time water discharge tubular body 180 can be rotated to change the water discharge direction as well. For example, a cam structure or the like composed of a protrusion and a groove can be provided to rotate the core and the water discharge tubular body about the central axis thereof simultaneously with the movement of the core. In this way, various modes of water discharge depending on the user's preference can be achieved.
Furthermore, in this embodiment, as described later with reference to
Next, as a second embodiment of the invention, a water discharger having a control means including a magnet and a leaf spring in combination for reciprocating rotary motion is described.
Water discharger 200 of this embodiment has water discharge tubular body 280 that illustratively protrudes on one side from a housing formed from housing main body 202 and housing lids 203, 204. Water discharge tubular body 280 has a hollow structure having water discharge channel 282 inside and opened at the tip. When fluid such as water is introduced into water inlet ports 212, 214 provided in housing main body 202, water discharge tubular body 280 rotates repetitively in the direction of arrow M. Therefore a water discharger having a repetitively changing water discharge direction can be constructed by providing a water discharge nozzle such as a shower nozzle at the tip of water discharge tubular body 280.
The internal structure is described. As shown in
Next, the structure of the core is described.
In this embodiment again, the core has a control means similar to that in the first embodiment.
More specifically, core inner channel 224 is formed by combining core lid 222 with core main body 220. Core inner channel 224 communicates with water discharge channel 282 provided in water discharge tubular body 280. Core main body 220 and core lid 222 have introducing ports 232, 234 allowing core inner channel 224 to communicate with the pressure chambers 216, 218.
As shown in
On the other hand, magnet 470 is embedded in core main body 220. Correspondingly, magnets (or ferromagnets) 474, 472 are embedded in housing main body 202.
As illustrated in
In this embodiment again, by providing the attractive force between magnet 470 and magnet 472, 474, leaf spring 260 is reliably reversed to bias valve bodies 452, 454, and thereby introducing ports 232, 234 is controlled to be in one of the fully open state and the fully closed state alternatively.
First,
In this state, when fluid such as water is supplied to water inlet ports 212, 214 at nearly the same pressure, the water introduced from water inlet port 214 into pressure chamber 218 as shown by arrow A flows from introducing port 234 into core inner channel 224 as shown by arrow C and flows out as shown by arrow D via water discharge channel 282.
On the other hand, because introducing port 232 is closed, the water introduced from water inlet port 212 into pressure chamber 216 as shown by arrow B has no outflow path and increases the pressure in pressure chamber 216.
That is, by providing an opening difference between introducing ports 232 and 234, a difference in channel resistance occurs, which causes a pressure difference. As a result, the pressure becomes higher in pressure chamber 216 than in pressure chamber 218, and core is pushed and oscillated in the direction of arrow M.
When the core moves in the direction of arrow M, the volume of pressure chamber 216 increases, and the volume of pressure chamber 218 decreases by that amount. Therefore the fluid in pressure chamber 218 is pushed out by the amount of fluid flowing into pressure chamber 216 via the path of arrow A, and is included in the discharge amount of fluid flowing out of channel 282.
When the core further continues to oscillate and valve body 454 abuts against the inner wall of housing main body 202 and pushed against the core, leaf spring 260 is also pushed in the direction of reversing its bend direction. At this time, an attractive force acts between magnet 470 provided in core main body 220 and magnet 474 provided in housing main body 202, and the core is pulled to the inner wall of housing main body 202. Then valve body 454 is pushed further, and correspondingly leaf spring 260 is pushed. Thus the bend direction of leaf spring 260 is reversed. Then, as shown in
In the state shown in
As shown in
As described above, in this embodiment again, by using the attractive force between magnet 370 and magnets 372, 374 to pull core main body 220, valve bodies 452, 454 can be pushed to reliably reverse leaf spring 260. That is, the state of valve bodies 452, 454 can be controlled using the attractive force of the magnet to invert the size relation of the opening between the introducing ports, thereby reversing the magnitude difference of channel resistance. Thus the pressure difference is reversed, and a smooth reciprocating rotary motion can be achieved.
Furthermore, the oscillating direction of the core, the movable direction of valve bodies 452, 454, the biasing direction of leaf spring 260, and the acting direction of the attractive force of magnets 370, 372, 374 can be made generally the same to avoid waste in the action of force and to effectively use the moving force of the core having a large pressure-receiving area. Thus a smooth and stable action is achieved. That is, when the core approaches the inner wall of housing main body 202, the moving direction of the core is made generally the same as the movable direction of valve bodies 452, 454, the biasing direction of leaf spring 260, and the acting direction of the attractive force of magnets 370, 372, 374. Thus the oscillating action and the opening control action of the core are interlocked, and the control action to invert the size relation of the opening of introducing ports 232, 234 for the reversal of the core is made reliable and easy. Thus the valve bodies and the control means are made simple and compact.
Furthermore, in this configuration, even when water discharge is started from the state where the core is stopped about halfway through its oscillating stroke, valve bodies 452, 454 can be controlled by leaf spring 260 at the beginning of water discharge to be in the state where one of introducing ports 232, 234 is opened alternatively. Thus a pressure difference is produced between both sides of the core, and a stable initial action can be started. That is, the state where the opening of introducing port 234 is larger than the opening of introducing port 232, or the state where the opening of introducing port 232 is larger than the opening of introducing port 234, can be retained alternatively.
The stroke (oscillating angle) of the oscillating motion of the core in this embodiment can be appropriately configured by the opening angle of the fan-shaped space of housing main body 202. Furthermore, in this embodiment again, the thrust obtained by the oscillating action is determined by the product of the pressure of fluid applied to the core and the pressure-receiving area of the core. Therefore, as the pressure-receiving area of the core is increased, a correspondingly larger thrust can be obtained.
While
As described later in detail with reference to
More specifically, by forming the abutment surface of the inner wall of housing main body 202 in a curved concave shape, valve bodies 452, 454 can be always in perpendicular abutment in accordance with the oscillation of the core. That is, valve bodies 452, 454 can be smoothly slid. Thus the reversal control operation can be made smooth and more reliable. This point will be described later in detail with reference to
In this embodiment again, while valve bodies 452, 454 abuts against the inner wall of the housing when the core is reversed, the invention is not limited thereto. For example, valve bodies 452, 454 can be provided with a magnet, the inner wall of housing main body 202 can also be provided with a magnet, and the repulsive force acting therebetween can be used to stop valve bodies 452, 454 relative to the inner wall of housing main body 202. That is, in this case, when the core is reversed, valve bodies 452, 454 do not abut against the inner wall of housing main body 202, but is located at a prescribed distance apart from the inner wall of housing main body 202 by the repulsive force of the magnets. Thus the core can be reversed in a noncontact manner, and valve bodies 452, 454 can be smoothly slid irrespective of the shape of the abutment surface of the inner wall of housing main body 202.
In the foregoing, as the first and second embodiment of the invention, water dischargers having a control means including a leaf spring and a magnet in combination have been described.
Next, as a third and fourth embodiment of the invention, water dischargers having a control means including a leaf spring and a slide bar in combination are described.
Water discharger 300 of this embodiment has a structure similar to that of the first embodiment. Hence elements similar to those described above with reference to
Water discharger 300 of this embodiment also has water discharge tubular body 180 that illustratively protrudes from both sides of a housing formed from housing main body 102 and housing lid 104. When fluid such as water is introduced into water inlet ports 112, 114 provided in housing main body 102, water discharge tubular body 180 protruding to both sides and reciprocate in the direction of arrow M.
In this embodiment, a leaf spring and a slide bar are provided as a control means in the core.
More specifically, core inner channel 124 is formed by combining core lid 122 with core main body 120. Core inner channel 124 communicates with water discharge channel 182 provided in water discharge tubular body 180. Core main body 120 and core lid 122 have introducing ports 132, 134 allowing core inner channel 124 to communicate with pressure chambers 116, 118. Main valves 142, 144 and slide bars 146, 148 are provided so as to traverse core inner channel 124.
The right and left main valves 142, 144 are coupled to each other by coupling rods 149, and provided through introducing ports 132, 134 provided in core main body 120 and core lid 122 so as to move from side to side. That is, main valves 142, 144 as valve bodies are provided so as to move from side to side relatively to core main body 120 with a prescribed stroke. Ribs 143 are formed on main valves 142, 144 so that main valves 142, 144 move coaxially with respect to introducing ports 132, 134. When main valves 142, 144 move away from core lids 122, 120, respectively, groove portion 145 provided between ribs 143 becomes the opening portion of introducing ports 132, 134 and forms a channel for fluid. Furthermore, slide bars 146, 148 coaxially penetrating main valves 142, 144 are also provided so as to move from side to side. That is, slide bars 146, 148 are provided so as to move from side to side with a longer stroke than the action stroke of main valves 142, 144.
As illustrated in
Introducing ports 132, 134 both communicate with core inner channel 124. That is, introducing port 132 allows pressure chamber 116 in the housing to communicate with core inner channel 124, and introducing port 134 allows pressure chamber 118 to communicate with core inner channel 124.
The action of main valves 142, 144 to vary the opening of introducing ports 132, 134 is determined by the coaxially installed slide bars 146, 148. More specifically, as shown in
In the following, the action of the water discharger of this embodiment is described.
More specifically, this figure shows a state where slide bars 146, 148 are biased toward the right side under the action of leaf spring 160. At this time, because main valves 142, 144 are also biased toward the right side by slide bar 146, a state occurs where introducing port 132 is closed and introducing port 134 is opened.
In this state, when fluid such as water is supplied to water inlet ports 112, 114 at nearly the same pressure, the water introduced from water inlet port 114 into pressure chamber 118 as shown by arrow B flows from introducing port 134 into core inner channel 124 as shown by arrow C and flows out as shown by arrows D, E via water discharge channel 182, 182 communicating both sides.
On the other hand, because introducing port 132 is closed, the water introduced from water inlet port 112 into pressure chamber 116 as shown by arrow A has no outflow path and increases the pressure in pressure chamber 116.
That is, by providing an opening difference between introducing ports 132, 134, a difference in channel resistance occurs, which causes a pressure difference. As a result, the pressure becomes higher in pressure chamber 116 than in pressure chamber 118, and the core is pushed and moved in the direction of arrow M.
When the core moves in the direction of arrow M, the volume of pressure chamber 116 increases, and the volume of pressure chamber 118 decreases by that amount. Therefore the fluid in pressure chamber 118 is pushed out by the amount of fluid flowing into pressure chamber 116 via the path of arrow A, and is included in the discharge amount of fluid flowing out of channel 182.
More specifically,
In the state shown in
As shown in
As described above, according to this embodiment, because the core is provided with main valves 142, 144 as valve bodies and with a control means composed of slide bars 146, 148 and leaf spring 160, that the size relation of the opening Obetween introducing ports 132 and 134 can be appropriately inverted depending on the movement of core main body 120. Thus core is able to reciprocate. The stroke of reciprocation of the core in the water discharger of this embodiment can be configured appropriately on the basis of the length of housing main body 102 and the thickness (width) of the core.
Next, the function of the control means in this embodiment is described in more detail.
More specifically,
In this state, as the core moves to the right side, slide bar 148 abuts against the inner wall of the housing as shown in this figure. Because a pressure difference is acting on the core, the core moves further to the right with slide bar 148 abutting against the housing inner wall, and results in the state shown in
Subsequently, the core moves further, and thereby slide bar 148 is further pushed against the core. Then, as shown in
Then, as shown in
As described above, in this embodiment, the bend direction of compressed leaf spring 160 is appropriately reversed by slide bars 146, 148, and its biasing force is used to operate main valves 142, 144, thereby alternatively controlling introducing ports 132, 134 to be in one of the fully open state and the fully closed state. That is, the biasing force of leaf spring 160 is used to reliably produce the opening between both of introducing port 132, 134 for reversing the core.
The mechanism of this example for controlling main valves 142, 144 via slide bars 146, 148 plays a very important role in the smooth action of the water discharger of this embodiment. More specifically, compressed leaf spring 160, which is stable in the state bent to the right side or the left side, may fall into a metastable, neutral state about halfway between these stable states as shown in
In contrast, according to this example, slide bars 146, 148 are provided, and their stroke is appropriately adjusted. Thus, in the metastable neutral state as shown in
In other words, before the opening difference enough to move the core is lost, leaf spring 160 is reversed, and main valves 142, 144 are moved by the reversing force (biasing force) via slide bars 146, 148. Thus the opening difference between introducing ports 132, 134 can be inverted to the opening difference enough to move the core in the opposite direction.
This eliminates the problem that introducing ports 132, 134 may have nearly the same opening which results in stopping the core when leaf spring 160 is in the neutral state. Thus a smooth repetitive motion can be achieved.
Furthermore, in this configuration, even when water discharge is started from the state where the core is stopped about halfway through its moving stroke, main valves 142, 144 can be controlled by leaf spring 160 at the beginning of water discharge to be in the state where one of introducing ports 132, 134 is alternatively opened. Thus a pressure difference is produced between both sides of the core, and a stable initial action can be started. That is, the state where the opening of introducing port 134 is larger than the opening of introducing port 132, or the state where the opening of introducing port 132 is larger than the opening of introducing port 134, can be retained alternatively.
As described above, in this embodiment again, the moving direction of the core, the movable direction of main valves 142, 144, the movable direction of slide bars 146, 148, and the biasing direction of leaf spring 160 can be made generally the same to avoid waste in the action of force and to effectively use the moving force of the core having a large pressure-receiving area. Thus a smooth and stable action is achieved. That is, the moving action and the opening control action of the core are interlocked, and thereby the control action to invert the size relation of the opening of introducing ports 132, 134 for the reversal of the core is made reliable and easy. Thus the valve bodies and the control means are made simple and compact.
In the example shown in
Furthermore, in this embodiment, the thrust obtained in the reciprocating linear action is determined by the product of the pressure of fluid loaded on the core and the pressure-receiving area of the core. Therefore, as the pressure-receiving area of the core is increased, a correspondingly larger thrust can be obtained.
While
The outer peripheral shape of water discharge tubular body 180 does not need to be circular, but may be in a polygonal or flattened shape. Furthermore, water discharge tubular body 180 does not need to be placed at the center of the core, but may be decentered from the center of the core. This facilitates downsizing the core, and the water discharger can be downsized.
When the housing inner space is configured as a cylinder and water discharge tubular body 180 is placed at the center of the cylindrical core as in this example, water discharge tubular body 180 can be rotated. That is, when a water discharge nozzle is provided at the tip water discharge tubular body 180, the reciprocating linear motion of the core allows the water discharge position to be repetitively changed, and at the same time water discharge tubular body 180 can be rotated to change the water discharge direction as well. For example, a cam structure or the like composed of a protrusion and a groove can be provided to rotate the core and the water discharge tubular body about the central axis thereof simultaneously with the movement of the core. In this way, various modes of water discharge depending on the user's preference can be achieved.
With regard to this figure, elements similar to those described above with reference to
In this variation, water discharge tubular body 180 is provided only on the side of core main body 120. This variation is particularly useful when water discharge is desired only from one end.
Next, a water discharger of the fourth embodiment of the invention is described.
Water discharger 400 of this embodiment is similar to the water discharger of the second embodiment described above. Hence elements similar to those described above with reference to
Water discharger 200 of this embodiment also has water discharge tubular body 280 that illustratively protrudes on one side from a housing formed from housing main body 202 and housing lids 203, 204. Water discharge tubular body 280 has a hollow structure having water discharge channel 282 inside and opened at the tip. When fluid such as water is introduced into water inlet ports 212, 214 provided in housing main body 202, water discharge tubular body 280 rotates repetitively in the direction of arrow M.
The internal structure is described. As shown in
In this embodiment again, the core has valve bodies and a control means similar to those in the third embodiment. More specifically, core inner channel 224 is formed by combining core lid 222 with core main body 220. Core inner channel 224 communicates with water discharge channel 282 provided in water discharge tubular body 280. Core main body 220 and core lid 222 have introducing ports 232, 234 for allowing core inner channel 224 to communicate with pressure chambers 216, 218. Furthermore, main valves 242, 244 and slide bars 246, 248 are provided so as to traverse core inner channel 224. The shape of the main valve and the slide bar is as described above with reference to
That is, as illustrated in
Introducing ports 232, 234 both communicate with the core inner channel. That is, introducing port 232 allows pressure chamber 216 in the housing to communicate with core inner channel 224, and introducing port 234 allows pressure chamber 218 to communicate with core inner channel 224.
The action of main valves 242, 244 to vary the opening of introducing ports 232, 234 is determined by the coaxially installed slide bars 246, 248. More specifically, as shown in
In the following, the action of water discharger 400 of this embodiment is described.
First,
In this state, when fluid such as water is supplied to water inlet ports 212, 214 at nearly the same pressure, the water introduced from water inlet port 214 into pressure chamber 218 as shown by arrow A flows from introducing port 234 into core inner channel 224 as shown by arrow C and flows out as shown by arrow D via water discharge channel 282.
On the other hand, because introducing port 232 is closed, the water introduced from water inlet port 212 into pressure chamber 216 as shown by arrow B has no outflow path and increases the pressure in pressure chamber 216.
That is, by providing an opening difference between introducing ports 232, 234, a difference in channel resistance occurs, which causes a pressure difference. As a result, the pressure becomes higher in pressure chamber 216 than in pressure chamber 218, and the core is pushed and oscillated in the direction of arrow M.
When core main body 220 moves in the direction of arrow M, the volume of pressure chamber 216 increases, and the volume of pressure chamber 218 decreases by that amount. Therefore the fluid in pressure chamber 218 is pushed out by the amount of fluid flowing into pressure chamber 216 via the path of arrow B, and is included in the discharge amount of fluid flowing out of channel 282.
The core further continues to oscillate and slide bar 248 abuts against the inner wall of housing main body 202 and pushed against the core. Then the bend direction of leaf spring 260 is reversed, and slide bars 246, 248 are biased toward the opposite side as shown in
In the state shown in
As shown in
As described above, in this embodiment again, the core is provided with valve bodies composed of main valves 242, 244 and with a control means. Thus the size relation of the opening between the introducing ports can be appropriately inverted depending on the movement of the core to move the core right and left repetitively. In addition, in this embodiment again, as described above with reference to
In other words, before the opening difference enough to move the core is lost, leaf spring 260 is reversed, and main valves 242, 244 are moved by the reversing force (biasing force) via slide bars 246, 248. Thus the opening difference between introducing ports 232, 234 can be reversed to the opening difference enough to move the core in the opposite direction.
In this embodiment again, the oscillating direction of the core, the movable direction of main valves 242, 244, the movable direction of slide bars 246, 248, and the biasing direction of leaf spring 260 can be made generally the same to avoid waste in the action of force and to effectively use the moving force of the core having a large pressure-receiving area. Thus a smooth and stable action is achieved. That is, when the core approaches the inner wall of housing main body 202, the moving direction of the core is made generally the same as the movable direction of main valves 242, 244, the biasing direction of leaf spring 260, and the movable direction of slide bars 246, 248. Thus the oscillating action and the opening control action of the core are interlocked, and the action of inverting the size relation of the opening of introducing ports 232, 234 for the reversal of the core is made reliable and easy. Thus the valve bodies and the control means are made simple and compact.
Furthermore, in this configuration, even when water discharge is started from the state where the core is stopped about halfway through its oscillating stroke, main valves 242, 244 can be controlled by leaf spring 260 at the beginning of water discharge to be in the state where one of introducing ports 232, 234 is opened alternatively. Thus a pressure difference is produced between both sides of the core, and a stable initial action can be started. That is, the state where the opening of introducing port 234 is larger than the opening of introducing port 232, or the state where the opening of introducing port 232 is larger than the opening of introducing port 234, can be retained alternatively.
The stroke (oscillating angle) of the oscillating motion of the core in this embodiment can be appropriately configured by the opening angle of the fan-shaped space of housing main body 202. Furthermore, in this embodiment again, the thrust obtained by the oscillating action is determined by the product of the pressure of fluid applied to the core and the pressure-receiving area of the core. Therefore, as the pressure-receiving area of the core is increased, a correspondingly larger thrust can be obtained.
While
In this embodiment, because the core oscillates rather than reciprocates linearly, it is advantageous to adjust the abutment angle between slide bars 246, 248 and the inner wall of housing main body 202.
More specifically, in this embodiment, because the core oscillates on water discharge tubular body 280, the sliding direction of slide bars 246, 248 varies with the oscillating of the core. Therefore, as shown in
In contrast, as shown in
In this embodiment again, while slide bars 246, 248 abuts against the inner wall of the housing when the core is reversed, the invention is not limited thereto. For example, slide bars 246, 248 can be provided with a magnet, the inner wall of housing main body 202 can also be provided with a magnet, and the repulsive force acting therebetween can be used to stop slide bars 246, 248 relative to the inner wall of housing main body 202. That is, in this case, in the state corresponding to
The water dischargers of the invention have been described as the first to fourth embodiments of the invention. These water dischargers can be combined with various nozzle parts. In the following, some examples of the water dischargers of the invention will be described.
More specifically, in this example, water discharger 100, 300 described above as the first or third embodiment is provided. Water discharge tubular body 180 protrudes on both sides of the housing, and water discharge nozzle 810 is attached to each tip of water discharge tubular body 180. When water discharge tubular body 180 reciprocates linearly in the direction shown by arrow M1, water discharge nozzles 810 also moves repetitively in concert therewith, and the water discharge position is varied periodically. For example, such a water discharger can be installed on wall 900 of a bathroom or the like to pour the discharged water onto the shoulders or the like of a user. Then, because the water discharge position is varied periodically, the massage effect of the so-called “Utaseyu” (hot water falling down on a user's body like a waterfall) can act more extensively and effectively. Furthermore, because the user does not need to swing his/her body for varying the site of action, the usability is improved. Moreover, the discharged water can also be sprayed onto the body extensively to achieve a relaxation effect, and the usability is improved. On the other hand, when water discharge nozzles 810 are fixed, the housing is moved. This motion can be used for massage and the like. That is, the massage effect of “working out of stiffeness” and the like is achieved by pressing one's body against the housing moving right and left.
In addition, in this example, water discharge nozzles 810 can be rotated in the direction of arrow M2 to vary the water discharge direction, as well as the water discharge position, depending on the user's preference.
In this example, water discharger 100, 300 described above as the first or third embodiment is provided on base 910. In this water discharger, as described above with reference to
In this example, water discharger 200, 400 described above as the second or fourth embodiment is provided. Water discharger 200, 400 is installed on wall 900, and the water discharge tubular body is equipped with shower nozzle 820. In this example, the driving unit of the water discharger may be provided on both sides of shower nozzle 820. Alternatively, the driving unit may be provided only on one side, and the other side may merely serve as a bearing unit.
In this example, shower nozzle 820 rotates repetitively as shown by arrow M. Thus the discharged water can be extensively sprayed like a shower with a compact configuration. For example, by using this water discharger in a bathroom, the user can take a shower efficiently and conveniently with his/her hands free. A massage effect and a relaxation effect can also be expected from the repetitively varying stimuli of the shower.
On the other hand, when shower nozzle 820 is fixed, the housing of water discharger 200, 400 is rotated. This action can be used for massage and the like. That is, the massage effect of “working out of stiffeness” and the like is achieved by pressing one's body against the housing in repetitive rotation.
This water discharger can be conveniently incorporated in a car washer to apply a shower extensively and uniformly. Furthermore, in various fields of industries including semiconductor, food, health care, paper pulp, and automobile industries, such a water discharger can be incorporated in a washer to efficiently wash various raw materials, ingredients, and parts such as semiconductor wafers and liquid crystal panel substrates. In this case again, various advantageous effects are achieved such as no need to provide power supply, lubricant oil and the like, no generation of electromagnetic noise, no influence of noise, being sanitary, and superior maintainability.
Moreover, the water discharger of this example can also be used for stirring and mixing. For example, by allowing the water discharger of this example sunk in a liquid bath to discharge water while rotating nozzle 820, liquid in the liquid bath can be stirred and mixed. Alternatively, stirring and mixing can also be conducted by fixing nozzle 820 and rotating the housing in the liquid bath.
In this example, water discharger 200, 400 described above as the second or fourth embodiment is provided on horizontal plane 920, and water discharge tubular body 280 protruding upward is equipped with water discharge nozzle 830 at its tip. When fluid such as water is supplied from water supply piping 700, water discharge nozzle 830 extensively sprinkles water with repetitive rotary motion in the direction of arrow M. This water discharger is suitable for applications such as sprinkling water on plants in gardens, fields and the like, and sprinkling water on playgrounds. That is, a system can be implemented which is small, compact, highly portable, and resistant to external disturbances, and can be operated simply by being coupled to a hose serving as the water supply piping. Thus, a water discharger having a good “retrofittability” can be realized.
In this example, the water discharger of the first to fourth embodiments is incorporated in a body washer of a toilet bowl. More specifically, toilet seat 932 and toilet seat lid 934 are provided on toilet bowl 930, and body washer 940 is provided behind toilet seat 932. Body washer 940 includes any one of the water dischargers described above with reference to the first to fourth embodiments, and the water discharge tubular body thereof is equipped with water discharge nozzle 840.
According to this example, because water discharge nozzle 840 can be reciprocated simply by hydraulic power, there is no need for motors and the like, and hence no need for electric power. For example, a body washer installed in a toilet bowl in a hotel or the like may be battery driven because a water heating facility is available. In this case, the water discharger of the invention can be used to reciprocate the water discharge nozzle for comfortable and efficient body washing without consuming the limited battery power.
In this example, the water discharger of the first or third embodiment is attached to a solar cell panel. More specifically, solar cell panel 950 is installed on roof 960, and water discharger 100, 300 of the invention is installed above solar cell panel 950. Water discharger 100, 300 is equipped with water discharge nozzle 830 having a plurality of water discharge openings arranged on a line, and sprinkles water on the surface of solar cell panel 950 with a reciprocating linear motion in the direction of arrow M.
The surface of solar cell panel 950 needs to be always kept clean for preventing the decrease of the produced electric power. That is, when “stains” due to dust and rainwater or bird excrement and the like are attached, they block sunlight and hence decreases the output electric power.
Furthermore, when the temperature of the solar cell increases, the photoelectric conversion efficiency decreases. Therefore it is desirable to uniformly cool down the solar cell panel. Here, from the viewpoint of effectively using heat of vaporization and from the viewpoint of resource saving, water discharge needs to be conducted uniformly and extensively with the smallest possible amount of water. In this respect, according to this example, the reciprocating linear motion of the water discharge nozzle having a plurality of water discharge openings arranged on a line allows water to be discharged uniformly and extensively on the surface of solar cell panel 950 with a small amount of water. As a result, a good washing effect and a uniform cooling effect are achieved, which can always maintain the output of the solar cell panel in the best condition.
In this example, when the stroke of reciprocating linear motion is made comparable to or more than the pitch of the water discharge openings of water discharge nozzle 830, water can be discharged uniformly on the surface of solar cell panel 950. Furthermore, in this example again, the driving unit may be provided on both sides of water discharge nozzle 830. Alternatively, the driving unit may be provided only on one side, and the other side may merely serve as a bearing unit.
Besides the solar cell panel, the water discharger in this example is also suitable for use in washing or cooling, for example, the roofs or walls of buildings, houses and the like. That is, uniform water discharge on a prescribed area with a small amount of water achieves a good washing or cooling effect, which, for example, can efficiently prevent the “heat island phenomenon” and the like.
Embodiments of the invention have been described with reference to examples. However, the invention is not limited to these examples.
That is, even if any of the elements constituting the water discharger of the invention is modified by those skilled in the art, it is encompassed within the scope of the invention if it includes the spirit of the invention.
For example, with regard to the water inlet ports, they only need to be provided corresponding to the right and left pressure chamber, respectively. For example, the number of water inlet connection ports from outside to the housing can be reduced to one by providing channels branched in the housing and coupling these channels to the water inlet ports of both sides of the pressure chamber, respectively. That is, water supplied from outside via the water inlet connection port of the housing is supplied via the branched channels in the housing to the respective pressure chambers. Thus the piping to the housing can be simplified.
Furthermore, for example, even if the outline of the driving unit and the water discharge nozzle of the water discharger, the shape or placement of the constituent parts, the stroke and rotation angle, and the like are appropriately modified by those skilled in the art, they are encompassed within the scope of the invention as long as they include the spirit of the invention.
As described above, the invention can provide a water discharger having a compact and simple structure and capable of repetitive linear action or rotary action using hydraulic power, achieving significant industrial advantages.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2006/304298 | 3/6/2006 | WO | 00 | 10/20/2008 |