This patent specification relates to the field of water drainage and diversion systems. More specifically, this patent specification relates to a water drainage system which may be attached below structures, such as residential and commercial decks, to direct and divert water draining through the deck.
Currently there are no reliable, cost-effective systems to create a dry space under a residential or commercial wood deck. The most common existing systems utilize plastic panels which may be purchased from a home supply store. However, these are hard to install, get clogged easily, and have to be taken down to clean. Additionally, an individual needs to be skilled to install these panels and have the tools, ladders, and other specialized tools to do the work. The other existing options are expensive and need to be installed before the deck boards are put on. Very few can be installed on an existing deck, and they cannot be easily cleaned or replaced if damaged. While some people resort to using fully finished ceilings, these are very expensive ($12-$14 sq. ft installed) and are in different product categories since these are chosen for aesthetics to give a finished ceiling look.
Therefore, a need exists for novel water drainage and diversion systems. A further need exists for novel water drainage systems which may be attached below structures, such as residential and commercial decks, to direct and divert water draining through the deck. There is also a need for novel water drainage and diversion systems which do not suffer from the above-mentioned drawbacks of existing systems.
A water drainage system is provided which may include one or more clips that may be engaged, and more preferably removably engaged, to one or more rails so that one or more portions of a waterproof membrane may be tensioned or compressed between the clips and rails. The system may be configured to direct and divert water, such as water that may drain through a deck. Preferably, the rails may be installed with fasteners on each side of the joists that support the deck and may be angled down (preferably down one inch of slope every four feet) to where water will feed into a gutter or other location. Preferably, rails may be approximately four feet long and may be installed or coupled to the interior side of each deck joist and are hidden from view because they are recessed between each joist. A lightweight synthetic tear-proof and waterproof membrane may be coupled to the rails via the clips to create a “hammock” like gutter between adjacent joists. The waterproof membrane may be secured in place by clips, such as every eighteen inches. The clips hold the waterproof membrane firmly in the channel of the rails, but can be easily removed. Removing the clips will free the waterproof membrane to allow for easy cleaning of any debris that may accumulate over time on the waterproof membrane or to replace the waterproof membrane if damaged.
In some embodiments, a water drainage system may include a rail, a base clip, and a cover clip that may be coupled together. The rail may have a back plate, a central plate, a rail ridge, a cover channel, and a lower plate. The central plate may be coupled to the back plate and may extend away from the back plate, and the lower plate may be coupled to the back plate and may extend away from the back plate. The rail ridge may be coupled to the lower plate so that the rail ridge extends towards the central plate, and the cover channel may be formed between the rail ridge, the back plate, the central plate, and the lower plate. A base clip may have a base plate, a base ridge, a base upper surface, and the base plate may include a first end and a second end. The base upper surface and the base ridge may be disposed on opposite sides of the base plate, and the base ridge may extend away from the base plate. A cover clip may have a cover top plate, a cover bottom plate, a first cover ridge, a second cover ridge, a rail channel, a base channel, and a clip channel, and the cover clip may be configured to be coupled to the base clip and to the rail. The cover top plate and the cover bottom plate may be coupled together at a cover junction, and the clip channel may be formed between the cover top plate and the cover bottom plate. The first cover ridge may be coupled to the cover bottom plate so that the first cover ridge extends towards the cover top plate, and the base channel may be formed between the cover bottom plate and the first cover ridge. The first cover ridge and the second cover ridge may be coupled to opposing sides of the cover bottom plate, and the rail channel may be formed between the cover bottom plate and the second cover ridge.
In further embodiments, the system may include a waterproof membrane, and the waterproof membrane may be coupled to the cover clip and the base clip when the waterproof membrane is positioned between the cover clip and the base clip and when the cover clip and the base clip are coupled together.
Some embodiments of the present invention are illustrated as an example and are not limited by the figures of the accompanying drawings, in which like references may indicate similar elements and in which:
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well as the singular forms, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one having ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In describing the invention, it will be understood that a number of techniques and steps are disclosed. Each of these has individual benefit and each can also be used in conjunction with one or more, or in some cases all, of the other disclosed techniques. Accordingly, for the sake of clarity, this description will refrain from repeating every possible combination of the individual steps in an unnecessary fashion. Nevertheless, the specification and claims should be read with the understanding that such combinations are entirely within the scope of the invention and the claims.
For purposes of description herein, the terms “upper,” “lower,” “left,” “right,” “rear,” “front,” “side,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
Although the terms “first,” “second,” etc. are used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. For example, the first element may be designated as the second element, and the second element may be likewise designated as the first element without departing from the scope of the invention.
As used in this application, the term “about” or “approximately” refers to a range of values within plus or minus 15% of the specified number. Additionally, as used in this application, the term “substantially” means that the actual value is within about 10% of the actual desired value, more preferably within about 5% of the actual desired value and even more preferably within about 1% of the actual desired value of any variable, element or limit set forth herein.
A new water drainage system is discussed herein. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be evident, however, to one skilled in the art that the present invention may be practiced without these specific details.
The present disclosure is to be considered as an exemplification of the invention and is not intended to limit the invention to the specific embodiments illustrated by the figures or description below.
The present invention will now be described by example and through referencing the appended figures representing preferred and alternative embodiments.
In some embodiments, and as perhaps best shown in
In further embodiments, and as perhaps best shown in
Optionally, the system 100 may comprise one or more waterproof membranes 71. Generally, a waterproof membrane 71 may comprise a generally flexible material that may be waterproof. In preferred embodiments, a waterproof membrane 71 may be made from or may comprise polymer sheeting, such as Polypropylene (PP), Medium Density Polyethylene (MDPE), Linear Low-Density Polyethylene (LLDPE), Low Density Polyethylene (LDPE), High Density Polyethylene (HDPE), any other polyethylene, Polyvinyl chloride, or any other flexible polymer material that may be waterproof.
Preferably, a waterproof membrane 71 may be elongated in length and may be coupled between two objects, such as between two joists 201 of a deck 200, as shown in
The system 100 may include one or more base clips 11. In some embodiments, a base clip 11 may have a base plate 12, a base ridge 13, a base upper surface 14, and the base plate 11 may comprise a first end 15 and a second end 16. The base ridge 13 may be coupled to the base plate 12 so that the base upper surface 14 and the base ridge 13 may be disposed on opposite sides of the base plate 12, and the base ridge 13 may extend away from the base plate 12. Preferably, a base upper surface 14 may be planar in shape (may be approximately a flat surface, also called a plane). A base clip 11 may be configured in any size and shape. Preferably, a base clip 11 may have a length that is less than the length of a rail 51 (with the length dimension of the rail 51 being the largest dimension of the rail 51). For example, a base clip 11 may have a length that is approximately 10 percent of the length of a rail 51 so that two or more, such as a plurality of, base clips 11 may be coupled to a rail 51 via one or more cover clips 31.
A base ridge 13 may comprise a projection that extends away from the base upper surface 14 and may be configured in any size and shape. In some embodiments, a base ridge 13 may comprise one or more surfaces, such as a first base ridge surface 17, a second base ridge surface 18, a third base ridge surface 19, and a fourth base ridge surface 20. Preferably, the first base ridge surface 17 and the fourth base ridge surface 20 may be coupled to the base plate 12, while the second base ridge surface 18 may be coupled to both the first base ridge surface 17 and the third base ridge surface 19 and the third base ridge surface 19 may also be coupled to the fourth base ridge surface 20. In preferred embodiments, the base ridge 13 may be positioned between the first end 15 and the second end 16 of the base plate 12.
In some embodiments, the base clip 11 may comprise a base projection 21 that may be coupled to the second end 16 of the base plate 12. Generally, a base projection 21 may comprise a projection of material which may be angled down (shown angled down approximately 45 degrees in
The system 100 may include one or more cover clips 31. In some embodiments, a cover clip 31 may have a cover top plate 32, a cover bottom plate 33, a first cover ridge 34, a second cover ridge 35, a rail channel 36, a base channel 37, and a clip channel 38, and the cover clip 31 may be configured to be coupled to both the base clip 11 and to the rail 51. The cover top plate 32 and the cover bottom plate 33 may be coupled together at a cover junction 39, and the clip channel 38 may be formed between the cover top plate 32 and the cover bottom plate 33. The first cover ridge 34 may be coupled to the cover bottom plate 33 so that the first cover ridge 34 extends towards the cover top plate 32, and the base channel 37 may be formed between the cover bottom plate 33 and the first cover ridge 34. The first cover ridge 34 and the second cover ridge 35 may be coupled to opposing sides of the cover bottom plate 33, and the rail channel 36 may be formed between the cover bottom plate 33 and the second cover ridge 35.
The cover top plate 32 may have a cover plate upper surface 32A and a cover plate lower surface 32B that may be positioned on opposite sides of the cover top plate 32. The cover plate upper surface 32A may face away from the clip channel 38 and the cover plate lower surface 32B may face the clip channel 38 and form a portion of the clip channel 38. Preferably, a cover plate upper surface 32A and/or a cover plate lower surface 32B may be planar in shape.
A first cover ridge 34 may comprise a projection that extends away from the cover bottom plate 33 towards the cover top plate 32, and the first cover ridge 34 may be configured in any size and shape. A base channel 37 may be formed between the cover bottom plate 33 and the first cover ridge 34. Preferably, the base channel 37 may be formed by a first base channel surface 40 of the cover bottom plate 33, by a second base channel surface 41 of the cover bottom plate 33, and by a third base channel surface 42 of the first cover ridge 34. Optionally, the first cover ridge 34 may include a fourth base channel surface 43 which may form a portion of the base channel 37.
A second cover ridge 35 may comprise a projection that extends away from the cover bottom plate 33, away from the cover top plate 32, and away from the clip channel 38. The second cover ridge 35 may be configured in any size and shape. A rail channel 36 may be formed between the cover bottom plate 33 and the second cover ridge 35. Preferably, the rail channel 36 may be formed by a first rail channel surface 44 of the cover bottom plate 33, by a second rail channel surface 45 of the cover bottom plate 33, and by a third rail channel surface 46 of the second cover ridge 35. Optionally, the second cover ridge 35 may include a fourth rail channel surface 47 which may be coupled to the third rail channel surface 46.
The system 100 may include one or rails 51. In some embodiments, a rail 51 may have a back plate 52, a central plate 53, a rail ridge 54, a cover channel 55, and a lower plate 56. The central plate 53 may be coupled to the back plate 52 and may extend away from the back plate 52. The lower plate 56 may be coupled to the back plate 52 and may extend away from the back plate 52 in approximately the same direction as the central plate 53 so that the central plate 53, lower plate 56, and rail ridge 54 are positioned on the same side of the back plate 52. In some embodiments, the rail 51 may comprise a fastener depression 62 which may comprise a recess, a channel, an aperture, or other depression that may be formed into the back plate 52. Generally, a fastener depression 62 may receive one or more fasteners, such as nails, screws, staples, rivets, etc., that may be used to couple a back plate exterior surface 63 of the rail 51 to a deck 200, such as to a joist surface 202 of a joist 201 of the deck 200.
The rail ridge 54 may be coupled to the lower plate 56 so that the rail ridge 54 extends towards the central plate 53, and the cover channel 55. A rail ridge 54 may comprise a projection that extends away from the lower plate 56 and towards the central plate 53. The rail ridge 54 may be configured in any size and shape. A cover channel 55 may be formed between the rail ridge 54, the back plate 52, the central plate 53, and the lower plate 56. Preferably, the cover channel 55 may be formed by: a central plate lower surface 53A of the central plate 53; a back plate interior surface 57 of the back plate 52; a lower plate interior surface 58 of the lower plate 56; and a first rail ridge surface 59 of the rail ridge 54. Optionally, the rail ridge 54 may include a second rail ridge surface 60 which may be coupled to the first rail ridge surface 59. Optionally, the rail ridge 54 may include a third rail ridge surface 61 which may be coupled to the second rail ridge surface 60.
The base clip 11 is configured to be coupled to the cover clip 31. When a portion of waterproof membrane 71 is positioned between the base clip 11 and the cover clip 31, and when the base clip 11 and the cover clip 31 are coupled together, the portion of waterproof membrane 71 may be coupled to the base clip 11 and the cover clip 31. In some embodiments, the base clip 11 may be configured to be coupled to the cover clip 31 by inserting the first end 15 of the base plate 12 into the clip channel 38 of the cover clip 31 and by inserting the base ridge 13 into the base channel 37 of the cover clip 31. In some embodiments, when a portion of waterproof membrane 71 is not positioned between the base clip 11 and the cover clip 31, the cover plate lower surface 32B may contact the base upper surface 14 when the base clip 11 and the cover clip 31 are coupled together as shown in
The cover clip 31 is configured to be coupled to the rail 51. In some embodiments, the cover clip 31 may be configured to the coupled to the rail 51 by inserting the cover junction 39 of the cover clip 31 into the cover channel 55 of the rail 51 and by inserting the rail ridge 54 of the rail 51 into the rail channel 36 of the cover clip 31. In some embodiments, the cover plate upper surface 32A contacts the central plate lower surface 53A when the cover clip 31 and the rail 51 are coupled together. In some embodiments, the cover junction 39 contacts the back plate interior surface 57 of the back plate 52 when the cover clip 31 and the rail 51 are coupled together. In some embodiments, the second cover ridge 35 contacts the lower plate interior surface 58 of the lower plate 56 when the cover clip 31 and the rail 51 are coupled together.
In preferred embodiments, a base clip 11, a cover clip 31, and/or a rail 51 may comprise a resilient material which may enable one or more elements of the base clip 11, cover clip 31, and/or rail 51 bend and flex or otherwise be moved relative to another element. In some embodiments, the cover top plate 32 may comprise a distal end 32C that is distal to the cover junction 39, and the cover top plate 32 and/or other portion of the cover clip 31 comprises a resilient material so that the distal end 32C of the cover top plate 32 is able to be flexed towards and away from the cover bottom plate 33. In some embodiments, the central plate 53 may comprise a distal end 53B that is distal to the back plate 52, and the central plate 53 and/or other portion of the rail 51 comprises a resilient material so that the distal end 53B of the central plate 53 is able to be flexed towards and away from the rail ridge 54.
Generally, a resilient material may be flexible to allow slight deformation and resilient so as to return to its original shape after deformation. Example resilient materials may include: natural rubber materials, such as latex rubber, forms of the organic compound isoprene, such as polyisoprene, and the like; synthetic rubber materials, such as Polyacrylate Rubber, Ethylene-acrylate Rubber, Polyester Urethane, Bromo Isobutylene Isoprene, Polybutadiene, Chloro Isobutylene Isoprene, Polychloroprene, Chlorosulphonated Polyethylene, Epichlorohydrin, Ethylene Propylene, Ethylene Propylene Diene Monomer, Polyether Urethane, Perfluorocarbon Rubber, Fluoronated Hydrocarbon, Fluoro Silicone, Fluorocarbon Rubber, Hydrogenated Nitrile Butadiene, Polyisoprene, Isobutylene Isoprene Butyl, Acrylonitrile Butadiene, Polyurethane, Styrene Butadiene, Styrene Ethylene Butylene Styrene Copolymer, Polysiloxane, Vinyl Methyl Silicone, Acrylonitrile Butadiene Carboxy Monomer, Styrene Butadiene Carboxy Monomer, Thermoplastic Polyether-ester, Styrene Butadiene Block Copolymer, Styrene Butadiene Carboxy Block Copolymer, and the like; a flexible polymer, such as polytetrafluoroethylene (PTFE), polyethylene terephthalate (PET), high-density polyethylene (HDPE), polyvinyl chloride (PVC), polypropylene (PP), Polystyrene (PS), Polycarbonate (PC), low density polyethylene (LDPE), Polyoxymethylene (POM), Acrylonitrile butadiene styrene (ABS), Polyethylene/Acrylonitrile Butadiene Styrene (PE/ABS), Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS), Ultra High Molecular Weight polyethylene, Polyurethanes (PU), Polyamides (PA); or any other suitable flexible natural or synthetic material including combinations of materials, which is flexible to allow slight deformation and resilient so as to return to its original shape after deformation.
As perhaps best shown in
The waterproof membrane 71 may be secured in place to rails 51 by clips 11, 31, such as every eighteen inches. The clips 11, 31, hold the waterproof membrane 71 firmly to the rails 51, but can be easily removed by pushing up or down on the clips 11, 31, to separate the cover clip 31 from the rail 51 and to separate the waterproof membrane 71 from between the clips 11, 31. Removing the clips 11, 31, will free the waterproof membrane 71 to allow for easy cleaning of any debris that may accumulate over time on the waterproof membrane 71 or to replace the waterproof membrane 71 if damaged.
In some embodiments, and as shown in
While some exemplary shapes and sizes have been provided for elements of the system 100, it should be understood to one of ordinary skill in the art that the base clip 11, cover clip 31, rail 51, optional waterproof membrane 71, and any other element described herein may be configured in a plurality of sizes and shapes including “T” shaped, “X” shaped, square shaped, rectangular shaped, cylinder shaped, cuboid shaped, hexagonal prism shaped, triangular prism shaped, or any other geometric or non-geometric shape, including combinations of shapes. It is not intended herein to mention all the possible alternatives, equivalent forms or ramifications of the invention. It is understood that the terms and proposed shapes used herein are merely descriptive, rather than limiting, and that various changes, such as to size and shape, may be made without departing from the spirit or scope of the invention.
Additionally, while some materials have been provided, in other embodiments, the elements that comprise the system 100 may be made from or may comprise durable materials such as aluminum, steel, other metals and metal alloys, wood, hard rubbers, hard plastics, fiber reinforced plastics, carbon fiber, fiberglass, resins, polymers or any other suitable materials including combinations of materials. Additionally, one or more elements may be made from or may comprise durable and slightly flexible materials such as soft plastics, silicone, soft rubbers, or any other suitable materials including combinations of materials. In some embodiments, one or more of the elements that comprise the system 100 may be coupled or connected together with heat bonding, chemical bonding, adhesives, clasp type fasteners, clip type fasteners, rivet type fasteners, threaded type fasteners, other types of fasteners, or any other suitable joining method. In other embodiments, one or more of the elements that comprise the system 100 may be coupled or removably connected by being press fit or snap fit together, by one or more fasteners such as hook and loop type or Velcro® fasteners, magnetic type fasteners, threaded type fasteners, sealable tongue and groove fasteners, snap fasteners, clip type fasteners, clasp type fasteners, ratchet type fasteners, a push-to-lock type connection method, a turn-to-lock type connection method, a slide-to-lock type connection method or any other suitable temporary connection method as one reasonably skilled in the art could envision to serve the same function. In further embodiments, one or more of the elements that comprise the system 100 may be coupled by being one of connected to and integrally formed with another element of the system 100.
Although the present invention has been illustrated and described herein with reference to preferred embodiments and specific examples thereof, it will be readily apparent to those of ordinary skill in the art that other embodiments and examples may perform similar functions and/or achieve like results. All such equivalent embodiments and examples are within the spirit and scope of the present invention, are contemplated thereby, and are intended to be covered by the following claims.
This application is a continuation-in-part of U.S. Non-Provisional application Ser. No. 17/864,113, filed on Jul. 13, 2022, entitled “WATER DRAINAGE SYSTEM”, which is hereby incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17864113 | Jul 2022 | US |
| Child | 18433666 | US |