This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2010-013022 filed on Jan. 25, 2010, of which the contents are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a water electrolysis apparatus including an electrolyte membrane, a pair of current collectors disposed on the respective opposite sides of the electrolyte membrane, and a pair of separators stacked on the current collectors, a circumferential edge portion of the electrolyte membrane being sandwiched between the separators.
2. Description of the Related Art
Solid polymer electrolyte fuel cells generate DC electric energy when anodes thereof are supplied with a fuel gas, i.e., a gas mainly composed of hydrogen, e.g., a hydrogen gas, and cathodes thereof are supplied with an oxygen-containing gas, a gas mainly composed of oxygen, e.g., air.
Generally, water electrolysis apparatus are used to generate a hydrogen gas for use as a fuel gas for such solid polymer electrolyte fuel cells. The water electrolysis apparatus employ a solid polymer electrolyte membrane (ion exchange membrane) for decomposing water to generate hydrogen (and oxygen). Electrode catalyst layers are disposed on the respective sides of the solid polymer electrolyte membrane, making up a membrane electrode assembly. Current collectors are disposed on the respective opposite sides of the membrane electrode assembly, making up a unit. The unit is essentially similar in structure to the fuel cells described above.
A plurality of such units are stacked, and a voltage is applied across the stack while water is supplied to the current collectors on the anode side. On the anodes of the membrane electrode assemblies, the water is decomposed to produce hydrogen ions (protons). The hydrogen ions move through the solid polymer electrolyte membranes to the cathodes, where the hydrogen ions combine with electrons to generate hydrogen. On the anodes, oxygen generated together with hydrogen is discharged with excess water from the units.
Such a water electrolysis apparatus generates hydrogen under a high pressure of several tens MPa. There is known a hydrogen supply apparatus as disclosed in Japanese Laid-Open Patent Publication No. 2004-002914, for example. As shown in
A flow field 5a for supplying water therethrough is defined between one of the bipolar plates 4 and the anode current collector 2, and a flow field 5b for passing generated hydrogen therethrough is defined between the other bipolar plate 4 and the cathode current collector 3. Each of the bipolar plates 4 has first seal grooves 7a, 7b defined in a peripheral edge portion thereof and accommodating first o-rings 6a respectively therein and second seal grooves 7c, 7d defined in a peripheral edge portion thereof and accommodating second o-rings 6b respectively therein.
In the above Japanese Laid-Open Patent Publication No. 2004-002914, the first seal grooves 7a, 7b face each other across the electrode assembly membrane 1, and similarly the second seal grooves 7c, 7d face each other across the electrode assembly membrane 1. Accordingly, the electrode assembly membrane 1 is sandwiched between the pair of first o-rings 6a, while the electrode assembly membrane 1 is sandwiched between the pair of second o-rings 6b. Thus, it is difficult to hold the electrode assembly membrane 1 flatwise.
Further, the flow field 5b serves as a high-pressure hydrogen generating chamber for generating high-pressure hydrogen. The second seal groove 7d, which is held in fluid communication with the flow field 5b, is filled with the high-pressure hydrogen, developing a high pressure therein. Thus, the electrode assembly membrane 1 is pressed toward the flow field 5a and the second seal groove 7c, and as a result, the electrode assembly membrane 1 is liable to be damaged particularly at a position corresponding to an edge portion of the bipolar plate 4 in which the second seal groove 7c is formed.
It is an object of the present invention to provide a water electrolysis apparatus which is capable of preventing an electrolyte membrane from being damaged as far as possible, with a simple structure.
The present invention relates to a water electrolysis apparatus comprising an electrolyte membrane, a pair of current collectors disposed respectively on opposite sides of the electrolyte membrane, and a pair of separators stacked respectively on the current collectors, a circumferential edge portion of the electrolyte membrane being sandwiched between the separators.
In an aspect of the present invention, one of the separators has a first seal section extending annularly around one of the current collectors, a first seal member being disposed in the first seal section, the other of the separators has a second seal section extending annularly around the other of the current collectors, a second seal member being disposed in the second seal section, and the first seal section and the second seal section are located across the electrolyte membrane from each other, respectively at different positions with respect to a stacking direction of the separators.
In another aspect of the present invention, the water electrolysis apparatus further has a hydrogen passage through which hydrogen produced through electrolysis of water flows in a stacking direction of the separators, the hydrogen passage extending through the electrolyte membrane and the pair of the separators, one of the separators has a first seal section extending annularly around the hydrogen passage, a first seal member being disposed in the first seal section, the other of the separators has a second seal section extending annularly around the hydrogen passage, a second seal member being disposed in the second seal section, and the first seal section and the second seal section are located across the electrolyte membrane from each other, respectively at different positions with respect to the stacking direction of the separators.
According to the present invention, the first seal section and the second seal section extending annularly around the current collectors or the hydrogen passage are located across the solid polymer electrolyte membrane from each other, respectively at different positions with respect to the stacking direction of the separators. Thus, the first seal member disposed in the first seal section faces a surface of the separator, and also the second seal member disposed in the second seal section faces a surface of the separator.
Thus, since the electrolyte membrane is supported between the first seal member and the surface of the separator and between the second seal member and the surface of the separator, the electrolyte membrane can be held flatwise reliably. As a result, holding performance of the electrolyte membrane can be improved, and the electrolyte membrane can be prevented from being damaged as far as possible.
The above and other objects, features, and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which preferred embodiments of the present invention are shown by way of illustrative example.
As shown in
The stack assembly 14, the terminal plates 16a, 16b, and the insulating plates 18a, 18b are fastened integrally together by the end plates 20a, 20b that are interconnected by a plurality of tie rods 22 extending in the directions indicated by the arrow A between the end plates 20a, 20b. Alternatively, the stack assembly 14, the terminal plates 16a, 16b, and the insulating plates 18a, 18b may be integrally held together in a box-like casing, not shown, which includes the end plates 20a, 20b as end walls. The water electrolysis apparatus 10 is illustrated as being of a substantially cylindrical shape. However, the electrolysis apparatus 10 may be of any of various other shapes such as a cubic shape.
As shown in
As shown in
The membrane electrode assembly 32 has a solid polymer electrolyte membrane 38 comprising a thin membrane of perfluorosulfonic acid which is impregnated with water, and an anode current collector 40 and a cathode current collector 42 which are disposed respectively on the opposite surfaces of the solid polymer electrolyte membrane 38.
An anode catalyst layer 40a and a cathode catalyst layer 42a are formed on the opposite surfaces of the solid polymer electrolyte membrane 38, respectively. The anode catalyst layer 40a is made of a Ru (ruthenium)-based catalyst, for example, and the cathode catalyst layer 42a is made of a platinum catalyst, for example.
Each of the anode current collector 40 and the cathode current collector 42 is made of a sintered spherical atomized titanium powder (porous electrically conductive material), and has a smooth surface area which is etched after it is cut to shape. Each of the anode current collector 40 and the cathode current collector 42 has a porosity in the range of 10% through 50%, or more preferably in the range from 20% through 40%.
Each of the unit cells 12 has, in an outer circumferential edge portion thereof, a water supply passage 46 for supplying water (pure water), a discharge passage 48 for discharging oxygen generated by a reaction in the unit cells 12 and used water, and a hydrogen passage 50 for passing therethrough hydrogen (having pressure higher than ordinary pressure) generated by the reaction. The water supply passages 46 defined in the respective unit cells 12 communicate with each other in the stacking directions indicated by the arrow A. The discharge passages 48 defined in the respective unit cells 12 communicate with each other in the stacking directions indicated by the arrow A. The hydrogen passages 50 defined in the respective unit cells 12 communicate with each other in the stacking directions indicated by the arrow A.
As shown in
The cathode separator 36 has a discharge channel 56 defined in an outer circumferential edge portion thereof in fluid communication with the hydrogen passage 50. The cathode separator 36 also has a second flow field 58 defined in a surface 36a thereof that faces the membrane electrode assembly 32 and held in fluid communication with the discharge channel 56. The second flow field 58 extends within a range corresponding to the surface area of the cathode current collector 42, and comprises a plurality of flow field grooves, a plurality of embossed ridges, or the like (see
Seal members 60a, 60b are integrally combined with respective outer circumferential edge portions of the anode separator 34 and the cathode separator 36. The seal members 60a, 60b are made of a seal material, a cushion material, or a gasket material such as EPDM, NBR, fluororubber, silicone rubber, fluorosilicone rubber, butyl rubber, natural rubber, styrene rubber, chloroprene, acrylic rubber, or the like.
As shown in
The surface 36a of the cathode separator 36 which faces the membrane electrode assembly 32 has a second seal groove (second seal section) 68a defined therein which extends annularly around the second flow field 58 and the cathode current collector 42. A second seal member 66a is disposed in the second seal groove 68a.
As shown in
The first seal groove 64a extending annularly around the anode current collector 40 and the second seal groove 68a extending annularly around the cathode current collector 42 are located across the solid polymer electrolyte membrane 38 from each other, respectively at different positions with respect to the stacking direction of separators indicated by the arrow A.
More specifically, in a planar direction of the solid polymer electrolyte membrane 38 indicated by the arrow B, a length L1 between the first seal groove 64a and the first flow field 54 into which ordinary-pressure water is supplied, is longer than a length L2 between the second seal groove 68a and the second flow field 58 in which high-pressure hydrogen is generated.
More preferably, the first seal groove 64a faces a flat surface of the cathode separator 36 across the solid polymer electrolyte membrane 38. The second seal groove 68a faces a flat surface of the anode separator 34 across the solid polymer electrolyte membrane 38. An inner edge portion of the first seal groove 64a is spaced radially outward from an outer edge portion of the second seal groove 68a.
The first seal groove 64d extending annularly around the hydrogen passage 50 and the second seal groove 68d extending annularly around the hydrogen passage 50 are located across the solid polymer electrolyte membrane 38 from each other, respectively at different positions with respect to the stacking direction of separators indicated by the arrow A (at staggered positions).
The first seal groove 64d faces a flat surface of the cathode separator 36 across the solid polymer electrolyte membrane 38. The second seal groove 68d faces a flat surface of the anode separator 34 across the solid polymer electrolyte membrane 38. An inner edge portion of the first seal groove 64d is spaced radially outward from an outer edge portion of the second seal groove 68d. Alternatively, the diameter of the second seal groove 68d may be set to be larger than that of the first seal groove 64d, and then the inner edge portion of the second seal groove 68d may be spaced radially outward from an outer edge portion of the first seal groove 64d.
As shown in
Operation of the water electrolysis apparatus 10 will be described below.
As shown in
The water is electrolyzed by the anode catalyst layer 40a, generating hydrogen ions, electrons, and oxygen. The hydrogen ions generated by the anodic reaction move through the solid polymer electrolyte membrane 38 to the cathode catalyst layer 42a where they combine with the electrons to produce hydrogen.
The produced hydrogen flows along the second flow field 58 that is defined between the cathode separator 36 and the cathode current collector 42. The hydrogen is kept under a pressure higher than the pressure in the water supply passage 46, and flows through the hydrogen passage 50. Thus, the hydrogen is extracted from the water electrolysis apparatus 10. The oxygen generated by the anodic reaction and the water that has been used flow in the first flow field 54 and then flow through the discharge passage 48 for being discharged from the water electrolysis apparatus 10.
According to the first embodiment, as shown in
More specifically, the first seal groove 64a faces the flat surface of the cathode separator 36 across the solid polymer electrolyte membrane 38. The second seal groove 68a faces the flat surface of the anode separator 34 across the solid polymer electrolyte membrane 38. Further, the second seal groove 68a is positioned radially inward with respect to the first seal groove 64a. Thus, the first seal member 62a disposed in the first seal groove 64a faces the flat surface of the separator so as to hold the solid polymer electrolyte membrane 38 between the first seal member 62a and the flat surface, while the second seal member 66a disposed in the second seal groove 68a faces the flat surface of the separator so as to hold the solid polymer electrolyte membrane 38 between the second seal member 66a and the flat surface.
In the second flow field 58, high-pressure hydrogen is generated. Accordingly, the second flow field 58 serves as a high-pressure hydrogen generating chamber. On the other hand, ordinary-pressure water is supplied into the first flow field 54. As a result, a large pressure difference is caused between the first flow field 54 and the second flow field 58. Thus, as shown in
At that time, the second seal groove 68a faces the flat surface of the anode separator 34. Thus, the solid polymer electrolyte membrane 38 can be prevented from being damaged by, for example, the edge portion of the first seal groove 64a, as far as possible.
Further, since the first seal member 62a and the second seal member 66a face respectively the flat surfaces of the separators, the solid polymer electrolyte membrane 38 can be held flatly with certainty, compared with a structure in which the first seal member 62a and the second seal member 66a face each other across the solid polymer electrolyte membrane 38.
The holding performance of the solid polymer electrolyte membrane 38 is improved, and thus the solid polymer electrolyte membrane 38 can be prevented from being damaged as far as possible.
Also, according to the first embodiment, as shown in
Thus, the first seal member 62d in the first seal groove 64d faces the flat surface of the cathode separator 36 across the solid polymer electrolyte membrane 38, while the second seal member 66d in the second seal groove 68d faces the flat surface of the anode separator 34 across the solid polymer electrolyte membrane 38. Accordingly, the solid polymer electrolyte membrane 38 is held flatwise with certainty between the first and second seal members 62d, 66d and the flat surfaces of the separators.
Further, as shown in
Thus, the both surfaces of the solid polymer electrolyte membrane 38 are pressed under the same pressure in a region between the outer circumference of the hydrogen passages 50 and the second seal groove 68d. Consequently, the solid polymer electrolyte membrane 38 is prevented from being damaged by pressing by the inner edge portion of the second seal groove 68d.
On the other hand, the first seal groove 64d is filled with high-pressure hydrogen, and thus the solid polymer electrolyte membrane 38 is pressed toward the cathode separator 36. The first seal groove 64d faces the flat surface of the cathode separator 36 across the solid polymer electrolyte membrane 38. Consequently, the solid polymer electrolyte membrane 38 can be prevented from being damaged as far as possible.
Each of the unit cells 82 comprises a disk-shaped membrane electrode assembly 32, and an anode separator 84 and a cathode separator 36 which sandwich the membrane electrode assembly 32 therebetween. The surface 84a of the anode separator 84 which faces the membrane electrode assembly 32 has a first seal section 88 which extends annularly around the first flow field 54 and the anode current collector 40. A first seal member 86 is disposed in the first seal section 88.
The first seal member 86 is planate, and is disposed directly between the anode separator 84 and the solid polymer electrolyte membrane 38 to form the first seal section 88. The first seal member 86 may comprise a planar gasket, a rubber applied onto the anode separator 84, or a ring-shaped seal layer made of resin.
In a planar direction of the solid polymer electrolyte membrane 38 indicated by the arrow B, a length L1 between the first seal section 88 and the first flow field 54 is longer than a length L2 between the second seal groove 68a and the second flow field 58 in which high-pressure hydrogen is generated.
According to the second embodiment, the effects similar to those of the first embodiment are obtained. In particular, a structure thereof is simplified, and thus the water electrolysis apparatus can be manufactured more easily and more economically.
Although certain preferred embodiments of the present invention have been shown and described in detail, it should be understood that various changes and modifications may be made therein without departing from the scope of the appended claims.
Number | Date | Country | Kind |
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2010-013022 | Jan 2010 | JP | national |