The present invention generally relates to a water filtration system. More specifically, the present invention relates to a water filtration system for controlling the dispensing temperature of water and provides filtering and dispensing.
Two types of filters are used for filtering liquids such as water. The first is gravity filters which use the weight of water to flow through the filter but the filtering rate is very slow. Examples of devices that use gravity filters are pitchers and kitchen countertop appliances. The second type of filter includes faucet filters which use water pressure from the supply line to force water through the filter at a fast rate allowing for filtering and dispensing to occur at the same time. Examples of devices that use water pressure to force water through the filter include faucet filters, refrigerator filters and plumbed filtration systems. One drawback of such devices is that they must be connected to a pressurized source of water which reduces their versatility and consumer appeal. There exists in the art water filtration systems that utilize a pump to pressurize water being supplied to a filter. One known problem with such systems is controlling the dispensing temperature with residual water temperature in the filter chamber, water lines, pump, etc. that are outside of the chill tank which are at ambient temperature. The higher temperature residual water causes the temperature of the chilled water to be raised so that the water ultimately dispensed is not at the temperature of the water in the chilled water tank.
In view of the above, it will be apparent to those skilled in the art from this disclosure that there exists a need for an improved water filtration system that controls the dispensing temperature of water and provides filtering and dispensing. This invention addresses this need in the art as well as other needs, which will become apparent to those skilled in the art from this disclosure.
A water filtration system is provided that basically comprises a filter section, a tank section, a pump section, a housing section and a dispensing section. The filter section includes a high-pressure water filter disconnected from a source of tap water. The tank section includes an outer tank member and an inner tank member fluidly connected to the filter section. The pump section is fluidly connected to the filter section via a first conduit for pumping water at a high pressure through the filter. The pump section is fluidly connected to the outer tank member via a second conduit for drawing unfiltered water from the outer tank member. The housing section houses at least one of the filter section, the tank section and the pump section. The dispensing section is fluidly connected to the inner tank member for dispensing filtered water.
In another embodiment of the present invention, a water filtration system is provided that basically comprises an outer tank member, an inner tank member and a cooling section. The outer tank member is configured to hold unfiltered water. The inner tank member is disposed inside the outer tank member. The inner tank member is configured to hold filtered water and has exterior walls exposed to unfiltered water. The cooling section is disposed at the outer tank member to cool the unfiltered water and the filtered water in the inner tank member.
Referring now to the attached drawings which form a part of this original disclosure:
Referring initially to
The housing section 2 houses an assembly of the collection section 4, the tank section 6, the cooling section 8, the pump section 10, the filter section 12, the dispensing section 14, the control section 16 and the display section 18. The housing section 2 includes a first housing member 20, a second housing member 22, a bottom housing member 24, a cover member 26 and a cap member 28.
Referring to
The first housing member 20 includes a fan aperture 34, a grill 36, a grill recess portion 38, a power switch 40 and a power switch aperture 42. The fan aperture 34 is disposed at an approximate center area of the grill recess portion 38. The grill recess portion 38 is a recessed area in the first housing member 20 that is sized and configured to receive the grill 36. The grill 36 attaches to the first housing member 20 in the grill recess portion 38 such that an exterior of the grill 36 substantially conforms with contours of an exterior of the first housing member A. The power switch aperture 42 is disposed below the grill recess portion 38 in the first housing member 20. The power switch 40 is a slide switch attached to the first housing member 20 in the power switch aperture 42.
The first housing member 20 and the second housing member 22 have mating arc shaped apertures 44, 46 that form a frame around a chill knob 48. The chill knob 48 is a rotatable knob that is attached to a rotary switch 50. The rotary switch 50 is electrically connected to the cooling section 8 and/or the control section 16 for temperature control. The chili knob 48 activates the rotary switch 50 as a user turns the chill knob 48 to control a temperature of water in the tank section 6.
The first housing member 20 and the second housing member 22 are disposed on the bottom housing member 24. At least a portion of the tank section 6 and the pump section 10 are disposed at the bottom housing member 24 as well. The bottom housing member 24 is attached to a lower portion of the first and second housing members 20, 22. The bottom housing member 24 includes one or more drain channels 52 that are configured to receive a removable plug 54. The drain channels 52 are fluidly connected to the tank section 6. The drain channels 52 extend substantially parallel to each other and extend through the bottom housing member 24. Each of the drain channels 46 is sized and configured to receive the removable plug 54 at a lower opening 56. The bottom housing member 24 further includes multiple foot rubbers 5$ that are attached to a lower face 60 of the bottom housing member 24, as shown in
The refill cover 64 is sized and configured to fit into the top cover 62. Referring to
The refill cover 64 includes a funnel portion 88 and a refill aperture 90. The refill aperture 90 provides an ingress opening for flow of pouring water into the funnel portion 88. The funnel portion 88 extends downwardly from a border of the refill aperture 90 at a gradient for guiding the flow of pouring water into the collection section 4. The gradient of the funnel portion 88 ends at a funnel aperture 92 that is smaller than the refill aperture 90.
The cap member 28 of the housing section 2 is attached to the cover member 26. Specifically, the cap member 28 is configured to rest in the refill aperture 90 and engages walls of the refill aperture 90. The cap member 28 rests on a top face 94 of the funnel portion 88. The top face 94 forms a platform in the refill aperture 90 for contact with the cap member 28. A portion of the cap member 28 pivots away from the cover member 26 about a hinge 96 to provide space for unfiltered water to pour into the collection section 4 through the refill aperture 90.
Housing section 2 may take different forms. For example, the top cover 62 and the refill cover 64 may be integral. The annular flange portions 30, 32 may be absent. The first and second housing members 20, 22 may not be U-shaped. The cover member 26 and the cap member 28 may be integral.
Referring to
The inner cover member 98 includes a second annular member 102, a reservoir aperture 104 and a filter aperture 106. The first annular member 66 fits over the second annular member 102. The reservoir aperture 104 is formed within the second annular member 102 and provides an opening to the reservoir member 100 for water. The filter aperture 106 is also formed within the second annular member 102. The filter section 12 is disposed at the filter aperture 106.
The reservoir member 100 includes a base member 108 and reservoir wall 110 attached to both the base member 108 and the inner cover member 98. The base member 108 includes an outlet 111 connected to the tank section 6. The reservoir wall 110 is an annular member extending between the base member 100 and the inner cover member 98. The reservoir member 100 receives unfiltered water poured through the cover member 26. The reservoir wall 110 forms a reservoir cavity 113 to temporarily hold the unfiltered water until allowed to flow to the tank section 6.
Referring to
The inner tank member 118 is disposed inside the outer tank member 116. At least a portion of an exterior of the inner tank member 118 is exposed to chilled, unfiltered water in the outer tank member 116. The chilled, unfiltered water about the inner tank member 118 cools the filtered water inside the inner tank member 118. The inner tank member 118 includes an inlet 125 and an outlet 127. The inlet 125 is connected to the filter section 12 and the outlet 127 is connected to the dispensing section 14.
Referring to
The cooling sink 130 includes a fin portion 142 and a sensor portion 144. Multiple fins 146 are disposed at the fin portion 142. The multiple fins 146 extend through the first cooling cover 126 and into the outer tank member 116. Unfiltered water in the outer tank member 116 contacts the fin portion 142, which cools the unfiltered water.
The temperature sensor 132 is disposed at the sensor portion 144 of the cooling sink 130. The temperature sensor 132 is electrically or wirelessly connected to the control section 16. The heat sink 134 is disposed adjacent the temperature sensor 132. The heat sink 134 includes a fin portion 148 and a base portion 150. The fin portion 148 includes multiple fins 152 that extend outwardly away from the tank section 6. The base portion 150 faces the temperature sensor 132. The fin portion 148 rests within the second cooling cover 128. End portions of the fins 152 are disposed adjacent the cooling fan 136. The second cooling cover 128 houses the cooling fan 136. The second cooling cover 128 includes a first receiving cavity 154 facing the tank section 6 and a second receiving cavity 156 facing outwardly away from the heat sink 134. The first receiving cavity 154 is configured and arranged to receive the fin portion 148. The second receiving cavity 156 is configured and arranged to receive the cooling fan 136 and secure the cooling fan 136 adjacent the fins 152. The cooling fan 136 is electrically connected to an electric motor 158, which is electrically connected to the control section 16. The grill 36 is disposed adjacent the electronic motor 158 and covers the fan 136. Referring to
Referring now to
Referring to
The dispensing section 14 includes a first conduit member 182, a second conduit member 184, a solenoid member 186 and a spout member 188. The first conduit member 182 provides a passage for filtered water to flow between the inner tank member 118 and the solenoid member 186. An end portion of the first conduit member 182 is attached to the outlet 127 of the inner tank member 118 and an opposite end portion of the first conduit member 182 is attached to the solenoid member 186.
The solenoid member 186 is an electrically controlled solenoid valve that includes an inlet portion 190 and an outlet portion 192. The solenoid member 186 selectively stops or allows fluid flow between the inlet portion 190 and the outlet portion 192. The inlet portion 190 is connected to the first conduit member 192. The outlet portion 192 is fluidly connected to the spout member 188 via the second conduit member 184.
The spout member 188 dispenses filtered water and allows the user to control the flow of filtered water. The spout member 188 includes a spout 194 and a spout paddle 196. The spout 194 is fluidly connected to the outlet portion 192 via the second conduit member 184. The spout paddle 196 is pivotally disposed adjacent the annular flange portion 32, and extends downwardly therefrom. The spout paddle 196 is also electrically connected to the solenoid member 186, the pump section 10 and/or the control section 16. The spout paddle 196 pivots between a rest position and an engage position. Specifically, the spout paddle 196 is biased toward maintaining the rest position in which the paddle 196 is substantially parallel with the exterior of the second housing member 22. At the engage position, a bottom end portion of the paddle 196 contacts an exterior of the second housing member 22. When a user pivots the spout paddle 196 toward the second housing member 22 to reach the engage position, the paddle 196 closes a switch 198 thereby signaling the solenoid member 186 to open and allow the flow of filtered water from the inlet portion 190 to the outlet portion 192.
With the spout paddle 196 at the engage position, the pump motor 162 causes the pump 160 to pump unfiltered water from the outer tank member 116 through the filter section 12 and into the inner tank member 118. Filtered water that is pumped into the inner tank member 118 mixes with previously filtered water stored in the inner tank member 118. When the inner tank member 118 becomes full or substantially full, additional filtered water that enters the inner tank member 118 forces filtered water into the first conduit member 182.
The control section 16 can include a microcomputer with an operating control program that controls the pumping, cooling and dispensing, as discussed herein. The control section 16 can also include other conventional components such as a power circuit (not shown), an input interface circuit (not shown), an output interface circuit (not shown), and one or more storage devices (not shown), such as a ROM (Read Only Memory) device and a RAM (Random Access Memory) device. The power circuit is connected to an AC or DC power source and directs power to the solenoid member 186, the pump 160, the temperature sensor 132, the fan 136, etc., as well as provide power to other circuits and components of the control section 16. The input interface circuit can be electrically connected to the rotary switch 44 for temperature control, for example. The output interface circuit can be electrically connected to the display section 18, for example. The storage device stores processing results and control programs that are run by the processor circuit. The control unit 16 is capable of selectively controlling any of the cooling section 8, the pump section 10 or the display section 18 in accordance with the control program. It will be apparent to those skilled in the art from this disclosure that the precise structure and algorithms for the control section 16 can be any combination of hardware and software that will carry out the functions of the present invention. Referring to
For the tank section status and/or the cooling section status, a temperature indicator 202 is disposed at the housing section 2 for viewing by the user. Specifically; the temperature indicator 202 is located at the top face 84 of the refill cover 64. The temperature indicator 202 can indicate a specific temperature of the water in the tank section 6 or can indicate a level of cooling between a maximum level and a minimum level.
For the filter section status, the display section 18 includes a filter indicator 204. The filter indicator 204 includes a series of juxtaposed LEDs 206 disposed at the top face 84 of the refill cover 64 to indicate the remaining life of the high-pressure filter 177. The LEDs 206 may light to indicate remaining life or, in another embodiment, may light to indicate a level of use of the high-pressure filter 177.
In operation, the water filtration system 1 pumps unfiltered water through the high-pressure filter 177 and into the inner tank member 118. The pump 160 draws unfiltered water from the outer tank member 116 and pressurizes the conduit leading to the filter section 12 with the unfiltered water to force water through the high-pressure filter 177. The filtered water from the filter section 12 exits under pressure via the outlet 178 into the inner tank member 118. The newly filtered water mixes with previously-filtered, remaining water and exits the inner tank member 118 via outlet 127, traveling through conduit 182 toward the solenoid member 186. The remaining water may be filtered water that was prevented from being dispensed by the solenoid member 186 and remained in the inner tank member 118. The solenoid member 186 is activated by the spout paddle 196 moving to the engage position, thereby closing the switch 198 and activating the solenoid member 186.
The water filtration system 1 directly chills unfiltered water and indirectly chills filtered water. The outer tank member 116 does not hold water at ambient temperature. The cooling section 8, partially disposed in the outer tank member 116, chills the unfiltered water in the outer tank member 116. Thus, the unfiltered water is chilled when pumped from the outer tank member 116 and through the filter section 12.
Furthermore, the chilled, unfiltered water in the outer tank member 116 cools the exterior of the inner tank member 118 and thereby chills the filtered water within the inner tank member 118. Accordingly, when the newly-filtered water mixes with the previously-filtered water in the inner tank member 118, the temperature difference is not as great as if mixing water at ambient temperature with chilled water. Thus, the mixing of the previously-filtered water with the newly-filtered water does not substantially raise the temperature of the water to be dispensed.
In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups and/or steps, but do not exclude the presence of other unstated features, elements, components, grottos and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. Finally, terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. For example, these terms can be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies.
While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application No. 61/499,559, filed on Jun. 21, 2011. The entire disclosure of U.S. Provisional Patent Application No. 61/499,559 is incorporated herein by reference.
Number | Date | Country | |
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61499559 | Jun 2011 | US |