(a) Field of the Invention
The present invention relates to a water-flowing mechanism of a wet type electrostatic precipitator, and more particularly to a water-flowing mechanism of a wet type electrostatic precipitator having plural dust-collecting plates along a flow path of gas to be treated.
(b) Description of the Related Art
From exhaust gas from a boiler using heavy oil or coal as a fuel such as a thermal power plant, dust is removed by a dry type electrostatic precipitator, then, sulfur oxides are removed by a wet desulfurizer, and finally, mist or dust remaining in the exhaust gas is removed by a wet type electrostatic precipitator.
The front face of the casing 101 extends outwardly in a pyramid form. The inlet port 102 from which gas to be treated 106 is introduced is formed at the leading end of the casing 101. The back face opposite to the front face similarly extends outwardly in a pyramid form, and a discharge port 103 from which treated gas 107 is discharged is formed at its leading end (see
On the other hand, plural plate-like dust-collecting plates 104 (the mesh portion in
With this configuration, the gas to be treated 106 introduced from the inlet port 102 passes between the dust-collecting plates 104 and the discharge electrodes 105, and mist and dust contained in the gas to be treated 106 are charged by the discharge electrodes 105, so that the mist and dust are attracted to the dust-collecting plates 104 with coulomb force to be colleted. The gas to be treated 106 from which mist and dust are removed is discharged from the discharge port 103 as the treated gas 107.
However, the water-flowing mechanism in the wet type electrostatic precipitator described above has a problem such that water droplets of the washing liquid injected from the spray nozzles 108 are caught in the airflow of the gas to be treated 106, and therefore, a stable water film cannot be formed on the surface of each of the dust-collecting plates 104. In the upflow type wet type electrostatic precipitator 100 in which the gas to be treated 106 is introduced from the lower part of the casing 101 and discharged from the upper part, in particular, the upflow of the gas to be treated 106 squarely collides with the droplets of the washing liquid 110 injected from the spray nozzles 108. Therefore, the phenomenon, in which the considerable amount of the droplets of the injected washing liquid 110 are discharged from the upper part of the casing 101 with the gas to be treated 106, becomes significant, which makes it more difficult to effectively form a water film on the dust-collecting plates 104.
Japanese Patent Application Laid-Open (JP-A) Nos. 2002-224588 and 2001-190982 disclose a countermeasure for solving the problem of the water-flowing mechanism in the wet type electrostatic precipitator described above.
JP-A-2002-224588 discloses a countermeasure for solving the problem of the water-flowing mechanism in the wet type electrostatic precipitator described above.
According to the water-flowing mechanism disclosed in JP-A-2002-224588, a stable water film can be formed on the surface of the dust-collecting plate 1 while being insignificantly affected by the airflow of the gas to be treated. JP-A-2001-190982 discloses a similar water-flowing mechanism.
However, in the water-flowing mechanism disclosed in JP-A-2002-224588, when washing liquid is supplied to the empty water holding part 2 at the beginning of the operation, a plenty of washing liquid leaks from the partial gap between the opening part 4 and the dust-collecting plate 1, which means a plenty of washing liquid vigorously leaks. Therefore, there arises a problem that even if the supplying flow-rate of the washing liquid from the water supplying tube 5 is increased more than the washing liquid leaking from the gap, it takes long time to fill the water holding part 2 with the washing liquid to full capacity, and the formation of the water film on the surface of the dust-collecting plate 1 becomes very unstable until the water holding part 2 is filled with the washing liquid. Further, the function of adjusting the supplying flow-rate of the washing liquid is extremely insufficient in the water-flowing mechanism. Specifically, when the supplying flow-rate of the washing liquid from the water supplying tube 5 is decreased for some reason to be less than a lower limit value even after the water holding part 2 is filled with the washing liquid to full capacity, the water surface at the water holding part 2 is lowered, and finally, the washing liquid flows only through a partial gap, which makes it difficult to form the water film on the entire surface of the dust-collecting plate 1. The water-flowing mechanism disclosed in JP-A-2001-190982, also have the similar problems although there is a difference in the degree.
An object of the present invention is to eliminate the aforesaid problems of the conventional technique, and provide a water-flowing mechanism in a wet type electrostatic precipitator that can stably and quickly form a water film on a dust-collecting plate even at the beginning of the operation and that has an excellent adjusting function of a supplying flow-rate of washing liquid.
In order to achieve the foregoing object, a water-flowing mechanism of a wet type electrostatic precipitator according to the first aspect of the present invention includes a dust-collecting plate, a cylindrical member that is arranged according to the shape of the upper end face of the dust-collecting plate and has an open lower part, and a washing liquid supplying source that is arranged in the cylindrical member and supplies washing liquid to wet the dust-collecting plate.
According to the second aspect, a water-flowing mechanism of a wet type electrostatic precipitator includes a dust-collecting plate, a cylindrical member that is arranged according to the shape of the upper end face of the dust-collecting plate and has an open lower part, and a spray nozzle that is arranged in the cylindrical member and injects washing liquid toward the ceiling surface of the cylindrical member to wet the dust-collecting plate.
According to the third aspect, the horizontal cross-sectional face of the dust-collecting plate is formed in a corrugated shape, and the lower opening of the cylindrical member is formed in a corrugated shape according to the dust-collecting plate.
According to the fourth aspect, the horizontal cross-sectional face of the dust-collecting plate is formed in a corrugated shape, the lower opening of the cylindrical member is formed in a corrugated shape according to the dust-collecting plate, and the water-flowing mechanism further includes a lifting beam that contacts for fixation with the dust-collecting plate, and a spacer that forms a gap, through which the washing liquid flows, at the contact portion between the dust-collecting plate and the lifting beam.
According to the fifth aspect, the horizontal cross-sectional face of the dust-collecting plate is formed in a corrugated shape, the open lower part of the cylindrical member is formed in a corrugated shape according to the dust-collecting plate, and the water-flowing mechanism further comprises a lifting beam that contacts for fixation with the dust-collecting plate, a spacer that forms a gap, through which the washing liquid flows, at the contact portion between the dust-collecting plate and the lifting beam, and rectifying means that rectifies the washing liquid, which is supplied to the gap, below the contact portion of the dust-collecting plate and the lifting beam in the gap.
According to the water-flowing mechanism in the wet type electrostatic precipitator of the present invention, the cylindrical member functions as a protective barrier that protects the droplets of the washing liquid, which are injected from the spray nozzle, from the airflow of the gas to be treated. Therefore, the droplets of the injected washing liquid is prevented from being caught in the airflow of the gas to be treated, like the spray nozzle system according to the conventional technique, whereby a stable water film can be formed on the entire surface of the dust-collecting plate by appropriately designing the attachment space of the spray nozzle. Particularly in the upflow type wet type electrostatic precipitator, the mechanism is effective since the upflow of the gas to be treated does not surely collides with the droplets of the washing liquid injected from the spray nozzle.
Compared to the water-flowing mechanism disclosed in JP-A-2002-224588 and JP-A-2001-190982, the water film can stably and quickly be formed on the dust-collecting plate at the beginning of the operation. Further, adjusting of the supplying flow-rate of the washing liquid according to the operation condition becomes easy.
Further by providing the spacer for forming the gap, through which the washing liquid flows, at the contact portion of the dust-collecting plate having the horizontal cross-sectional face formed in a corrugated shape and the lifting beam, the washing liquid can sufficiently be spread even to the belly portion of the dust-collecting plate to which the washing liquid is difficult to spread. Further, since the water-flowing mechanism includes the rectifying means that can rectify the washing liquid, which is supplied to the gap, below the contact portion of the dust-collecting plate and the lifting beam in the gap, the washing liquid can sufficiently be spread to the portion immediately below a bolt that tightens the dust-collecting plate with a nut at the belly portion.
As shown in
The cylindrical member 16 is arranged along the upper edge of each of the dust-collecting plates 10. Each of the lower part of the cylindrical member 16 is open, wherein the lower opening 18 nips the upper end of the dust-collecting plate 10 with a narrow gap formed between the lower opening 18 and the surface of the dust-collecting plate 10. The water injecting pipe 20 is arranged at the center of the cylindrical member 16. A washing liquid supplying pipe 22 is connected to one end of the water injecting pipe 20. Plural spray nozzles 24 are attached to the water injecting pipe 20 in such a manner that the injecting direction of each of the spray nozzles 24 is directed to the ceiling surface of the cylindrical member 16 with a certain space.
According to the water-flowing mechanism thus configured, when a flow-rate adjusting valve 26 provided to the water supplying pipe 22 is opened, the washing liquid of a desired flow rate is quickly filled in the water injecting pipe 20, and the washing liquid is injected toward the ceiling surface of the cylindrical member 16 from each of the spray nozzles 24 to collide with the ceiling surface of the cylindrical member 16. The washing liquid colliding with the ceiling surface spreads over the ceiling surface by the collision energy, and then, flows down toward the lower opening 18 through the inner surface of the cylindrical member 16. Since this washing liquid passes through the narrow gap formed between the lower opening 18 and the surface of the dust-collecting plate 10 at the lower opening 18, the washing liquid flows down along the dust-collecting plate 10 as rectified while forming a water film on the surface of the dust-collecting plate 10.
Therefore, according to the water-flowing mechanism of the wet type electrostatic precipitator of the present embodiment, the droplets of the injected washing liquid are not caught in the airflow of the gas to be treated as it has been with a conventional spray nozzle type device, thereby the stable water film can be formed on the entire surface of the dust-collecting plate 10 by appropriately designing the attachment space of the spray nozzle 24. In particular, this configuration is effective for the upflow type wet type electrostatic precipitator configured such that the gas to be treated 14 is introduced from the lower part of the casing and discharged to upper part, since there is no chance that the upflow of the gas to be treated 14 squarely collides with the droplets of the washing liquid injected from the spray nozzle.
Compared to the water-flowing mechanism disclosed in Japanese Unexamined Patent Application No. 2002-224588 and Japanese Unexamined Patent Application No. 2001-190982, the water film can stably and quickly be formed on the dust-collecting plate at the beginning of the operation. Further, the supplying flow-rate of the washing liquid can arbitrarily be adjusted according to the operation condition by changing the opening of the flow-rate adjusting valve 26 provided to the water supplying pipe 22.
The third embodiment is characterized by including a dust-collecting plate 10A, a spray nozzle 24 that supplies washing liquid to wet the dust-collecting plate 10A and serves as a washing liquid supplying source, and a cylindrical member 16, of which a lower part opens according to the shape of the upper end face of the dust-collecting plate 10 and into which the spray nozzle 24 as a washing liquid supplying source, is inserted, wherein the horizontal cross-section of the dust-collecting plate 10 is formed in a corrugated shape, and the lower opening 18 of the cylindrical member 16B is formed in a corrugated shape according to the dust-collecting plate 10A.
In
A commercially available product that sprays the washing liquid in a corn shape is effective for the spray nozzle 24 shown in the aforesaid embodiments, but the spray nozzle according to the present invention is not limited thereto. As shown in
Practically, the dust-collecting plate attached to the wet type electrostatic precipitator generally employs a sheet pile structure in which the plate is bent into a corrugated shape having a fold in a vertical direction, in order to secure the rigidity. Viewed from the vertical direction, the end face is not a straight line, but is in a trapezoidal shape in which belly parts and side parts are continuous.
The structures of the cylindrical member 16B and the spray nozzle 24 mounted to the dust-collecting plate 10A are similar to those in the third embodiment, therefore the explanation is not repeated here. Bolt holes should be formed such that the upper end face of the lifting beam 32 is lower than the upper end face of the dust-collecting plate 10A so that the lifting beam 32 and the cylindrical member 16B do not interfere with each other. The spacer 34 is inserted at the contact portion of the belly part 10a of the dust-collecting plate 10A and the lifting beam 32. The spacer 34 is a plate material that has a thickness allowing forming a later described gap 38 through which the washing liquid can flow, that is difficult to be corroded by water, and is of certain hardness. The spacer 34 may be fixed by bolt and nut to be held between the belly part 10a of the dust-collecting plate 10A and the lifting beam 32 or bonded to the belly part 10a of the dust-collecting plate 10A or the lifting beam 32 at the contact portions. At this time, the dust-collecting plate 10A is fixed to the lifting beam 32 through the bolt 36 in the height direction, and is fixed to the lifting beam 32 through the spacer 34 in the widthwise direction. A washer 42 (see
The basic structure is almost similar to that in the fourth embodiment. The rectifying plate 40 as rectifying means, which is not included in the fourth embodiment, may be of a band-like form or a rectangular thin plate. The rectifying plate 40 has a thickness allowing forming a gap 38, through which the washing liquid can flow to the contact surface of the belly part 10a of the dust-collecting plate 10A and the lifting beam 32. The rectifying plate 40 is fixed as described below as shown in
When the angle of the rectifying plate 40 is small (in the case of almost perpendicular) in the fifth embodiment, the washing liquid cannot be directed toward the center of the belly part 10a. Contrarily, when the angle is great (in the case of almost horizontal), the washing liquid can be directed toward the center of the belly part 10a, but the washing liquid cannot flow to the portion immediately below the rectifying plate 40. Therefore, the angle of the rectifying plate 40 should be adjusted, while actually flowing the washing liquid, in order to spread the washing liquid to the center of the belly part 10a and the portion immediately below the rectifying plate 40.
When the washer is used as the spacer 34, the washer can be configured such that a rectifying function is provided to a washer portion.
As shown in
As shown in
The spacer 34 and the rectifying means may be separately formed, but in this case, it is necessary that the each thickness is made equal. With this configuration, the washing liquid can sufficiently be spread to the portion immediately below the bolt that is fixed at the belly part 10a of the dust-collection plate 10A.
Number | Date | Country | Kind |
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2007-054704 | Mar 2007 | JP | national |
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A 2001-190982 | Jul 2001 | JP |
A 2002-224588 | Aug 2002 | JP |
Number | Date | Country | |
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20080216659 A1 | Sep 2008 | US |