Water flushing unit for a pressure balanced shower valve

Information

  • Patent Grant
  • 6761184
  • Patent Number
    6,761,184
  • Date Filed
    Tuesday, November 25, 2003
    21 years ago
  • Date Issued
    Tuesday, July 13, 2004
    20 years ago
  • Inventors
  • Examiners
    • Walton; George L.
    Agents
    • Munro; Jack C.
Abstract
A water flushing unit and a method of making such comprising a cover plate that is to be mountingly installed to replace the original equipment cover plate of a shower valve. The modified cover plate has a drain conduit which includes an on/off valve. The on/off valve is in turn connected to a flexible tube. Flushing water from the shower valve is to be confined and directed through the drain pipe and, with the on/off valve in an open position, is caused to flow through the drain tube.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention is directed to a water flushing unit that is to be temporarily connected in conjunction with a shower valve that is to be usable to direct flushing water from the shower valve to be deposited directly in a drain opening eliminating random spraying of the flushing water from the shower valve.




2. Description of the Related Art




It is common that when a person was taking a shower, and if water was turned on at another location within the house, that the temperature of the water flowing through the shower would either drop significantly in temperature, if the water that was turned on at the other location in the house was hot water, or would rise significantly in temperature, if the water that was turned on at the other location in the house was cold water. To the individual that is taking the shower, this rapid change in temperature is uncomfortable even though the rapid change will generally be no more than a few seconds.




Within recent years, there has been constructed a pressure balanced shower valve which when installed in conjunction with the shower will cause the temperature of the water that is being emitted from the shower valve to be maintained at the selected temperature regardless of whether water is caused to flow at another location in the house. Building codes of some states require the insulation of such a shower valve. In other states and countries, shower valves can be installed optionally, although not required.




After installation of the shower valve within the house, it is necessary to flush the shower valve prior to usage. This is to eliminate any obstruction that may have gotten into the water lines of the house that may cause a clogging to occur. The typical procedure for the plumber, after installation of the shower valve, is to remove a cover plate of the shower valve. The internal chamber of the shower valve is now exposed. The plumber will then turn on the water to the house which causes the water to be expelled from the shower valve in a spraying manner. This flushing can take a matter of a few minutes and a significant amount of water could be caused to flow to an undesired location, such as within the wall of the house where normally the shower valve would be installed. This drainage of water can cause damage to drywall and flooring of the house.




It would be desirable to construct some type of device which could channel the flushing water to an appropriate water drain that is mounted in conjunction with the house eliminating the random spraying of the water from the shower valve.




SUMMARY OF THE INVENTION




A first basic embodiment of this invention comprising a water flushing unit for a pressure balanced shower valve which includes a modified cover plate that is adapted for securement onto a shower valve replacing the original equipment cover plate. A drain conduit is mounted to this modified cover plate with the drain conduit connecting with the through hole formed within the modified cover plate. An on/off valve is connected to the drain conduit. An elongated drain tube is connected to the drain conduit. Therefore, when the water flows into the shower valve, the water is to be channeled through the drain conduit and through the on/off valve, which should be in the open position, with the water flowing through the elongated drain tube.




A further embodiment of the present invention is where the first basic embodiment is modified by the modified cover plate including a series of holes each of which is adapted to connect with an appropriate bolt fastener for positive securement of the modified cover plate onto the shower valve;




A further embodiment of the present invention is where the first basic embodiment is modified by the through hole within the cover plate being centrally located within the modified cover plate;




A further embodiment of the present invention is where the first basic embodiment is modified by the drain conduit being defined as a pipe;




A further embodiment of the present invention is where the first basic embodiment is modified by the on/off valve being defined as being manually operable;




A further embodiment of the present invention is where the first basic embodiment is modified by the drain tube being defined as being flexible.




A second basic embodiment of the present invention is directed to a method of directing flow of water from a pressure balanced shower valve comprising the steps of removing a first cover plate from the shower valve, installing a second cover plate in conjunction with the shower valve in place of the first cover plate where the second cover plate has a through hole. A drain conduit is attached to the second cover plate and connects with this through hole. An on/off valve is mounted in connection with the drain conduit. A drain tube is connected to the on/off valve. Whereby when water is forced into the shower valve to flush such that the water is caused to flow through the drain conduit when the on/off valve is open and into the drain tube to be deposited in an appropriate selected ambient location.




A third basic embodiment of the present invention is directed to a method of making a water flushing unit to be used in conjunction with a pressure balanced shower valve comprising the steps of obtaining a modified cover plate that is attached onto the shower valve, replacing the original equipment cover plate of the shower valve, forming a through hole within the modified cover plate, attaching a drain pipe to the through hole so water is capable of passing from the shower valve into the drain pipe, installing an on/off valve in conjunction with drain pipe where the on/off valve is usable to control the flow of water through the drain pipe and causing a drain tube to be connected to the on/off valve which is to receive the water from the drain pipe and the on/off valve and direct such to be deposited in an appropriate selected ambient location.











BRIEF DESCRIPTION OF THE DRAWINGS




For a better understanding of the present invention, reference is to be made to the accompanying drawings. It is to be understood that the present invention is not limited to the precise arrangement shown in the drawings.





FIG. 1

is an exploded isometric view of the pressure balanced shower valve and the water flushing unit of the present invention depicting the replacement procedure that is required to install the water flushing unit of the present invention in conjunction with the shower valve body;





FIG. 2

is an isometric view showing the water flushing unit of the present invention installed in conjunction with the shower valve body with the water flushing unit in position for usage and depicting movement of the on/off valve of the water flushing unit between a closed position and an open position; and





FIG. 3

is a longitudinal cross-sectional view through the water flushing unit of the present invention taken along line


3





3


of FIG.


2


.











DETAILED DESCRIPTION OF THE INVENTION




Referring particularly to the drawings, there is shown in

FIG. 1

a pressure balanced shower valve


10


. The pressure balanced shower valve


10


has a valve body


12


which has an internal chamber


14


. Connecting into the valve body


12


is a cold water inlet line


16


and a hot water inlet line


18


. Also connected to the valve body


12


is a water outlet line


20


. The water outlet line


20


is to connect to a showerhead, which is not shown.




Access into the internal chamber


14


is provided by an access opening


22


which is located directly adjacent O-ring seat


24


. There is to be an O-ring


26


that is mounted within the O-ring seat


24


. The O-ring


26


will be constructed of a rubber or rubber/plastic material. Surrounding the O-ring seat


24


is a planar cover seat


28


. There will normally be mounted on the cover seat


28


a cover plate


30


. Mounted to the inside surface of the cover plate


30


is valving structure


32


which is to be located within the internal chamber


14


. The valving structure


32


is what will control the temperature of the water that is flowing through the water outlet line


20


so as to keep that water within the water outlet line


20


essentially at a constant temperature.




The cover plate


30


is basically square in configuration and includes a hole


34


located directly adjacent each corner of the cover plate


30


. The cover seat


28


is also square in configuration and also includes a hole


36


located at each corner of the cover seat


28


. The cover plate


30


is to abut against the cover seat


28


and a bolt fastener


38


is to interconnect between each pair of aligned holes


34


and


36


and tightly secure the cover plate


30


to the cover seat


28


. The cover plate


30


includes an outwardly extending threaded spindle


40


. Lateral support for the spindle


40


is provided by bracing plate


42


which is mounted on the cover plate


30


by means of a pair of bolt fasteners


44


. Each bolt fastener


44


passes through a spacer


46


with there being a pair of the spacers


46


located one-hundred and eighty degrees apart relative to the longitudinal center axis of the spindle


40


. The spacers


46


extend between the cover plate


30


and the bracing plate


42


.




The water flushing unit


48


of this invention utilizes a cover plate


50


which is basically similar in configuration to the cover plate


30


. The exception is there is no bracing plate


42


nor any spacers


46


. Instead of the spindle


40


, there is mounted a conduit in the form of a drain pipe


52


through its center hole


54


formed within the cover plate


50


. The outer end of the drain pipe


54


is threadingly connected to an on/off valve housing


56


. The cover plate


50


is also square in configuration and has a hole


58


located directly adjacent each corner of the cover plate


50


. When the cover plate


30


is removed from the cover seat


28


, the cover plate


50


is replaced and mounted against the cover seat


28


with the fasteners


38


each connecting between now aligned holes


36


and


58


. These fasteners


38


are then tightened until the cover plate


50


is securely mounted on the cover seat


28


.




The on/off valve housing


56


has a valve spindle


60


. Connected with the valve spindle


60


is a handle


62


. The handle


62


is fixedly mounted to the valve spindle


60


by means of a nut


64


. Turning of the handle


62


can locate the through hole


66


of the valve spindle


60


in alignment with the through passage


68


of the drain pipe


52


. This through passage


68


connects to the internal chamber


14


. The handle


62


can be manually moved about ninety degrees which will locate the through hole


66


at a transverse position relative to the through passage


70


formed within the on/off valve housing


56


. This will result in closing of the passage


60


and will not permit any water to flow from the internal chamber


14


through the through passage


68


and through the through passage


70


.




The valve housing


56


is threadingly connected to an elbow connector


72


. The elbow connector


72


is in turn threadingly connected to a tube connector


74


. The tube connector


74


is then securely fixed to a flexible tube


76


be means of a conventional hose clamp


78


. The tube


76


can be any desired length with generally around four to five feet being preferred.




Let it be assumed that the valve


10


is installed in conjunction with a wall of a house. Let it also be assumed that the cold water inlet line


16


and hot water inlet line


18


are attached to the valve body


12


as is also the water outlet line


20


. The plumber now wishes to flush out the water lines, and in order to accomplish this the plumber removes cover plate


30


and then installs cover plate


50


in conjunction with the cover seat


28


. The plumber then positions the handle


62


in the position shown in

FIG. 1

which will locate the on/off valve


80


, which has the on/off valve housing


56


, in the closed position not permitting the flow of any water from the internal chamber


14


to within the through passage


82


of the tube


76


. The plumber then proceeds to turn on the water to the house which will cause water to flow within the internal chamber


14


under generally forty to eighty pounds per square inch pressure. The plumber then will locate the free end of the tube


76


, which is not shown, in a water drain, which is not shown, and then turn the handle


62


to the position shown in

FIG. 3

which will align passage


70


with passage


68


. Water will then flow through into the through passage


82


of the tube


76


thereby flushing out the water lines


16


,


18


and internal chamber


14


. Generally, this flushing procedure will proceed for a few minutes at which time the plumber will then turn off the water to the residence, remove the cover plate


50


from the cover seat


28


and reinstall the cover plate


30


back in position with the cover plate


38


.




The discussion included in this patent is intended to serve as a basic description. The reader should be aware that the specific discussion may not explicitly describe all embodiments possible and alternatives are implicit. Also, this discussion may not fully explain the generic nature of the invention and may not explicitly show how each feature or element can actually be representative of a broader function or of a great variety of alternative or equivalent elements. Again, these are implicitly included in this disclosure. Where the invention is described in device-oriented terminology, each element of the device implicitly performs a function. Apparatus claims may not only be added for the device described, but also a method claims are added to address the method of making and using the invention. It should also be understood that a variety of changes may be made without departing from the essence of the invention. Such changes are also implicitly included in the description. These changes still fall within the scope of this invention.




Further, each of the various elements of the invention and claims may also be achieved in a variety of manners. This disclosure should be understood to encompass each such variation, be it a variation of any apparatus embodiment, a method embodiment, or even merely a variation of any element of these. Particularly, it should be understood that as the disclosure relates to elements of the invention, the words for each element may be expressed by equivalent apparatus terms or method terms—even if only the function or result is the same. Such equivalent, broader, or even more generic terms should be considered to be encompassed in the description of each element or action. Such terms can be substituted where desired to make explicit the implicitly broad coverage to which this invention is entitled. It should be understood that all actions may be expressed as a means for taking that action or as an element which causes that action. Similarly, each physical element disclosed should be understood to encompass a disclosure of the action which that physical element facilitates. Such changes and alternative terms are to be understood to be explicitly included in the description.



Claims
  • 1. A water flushing unit for a pressure balanced shower valve comprising:a cover plate adapted for securement onto a shower valve, said cover plate having a through hole; a drain conduit mounted to said cover plate, said drain conduit connecting with said through hole; an on/off valve connected to said drain conduit; and an elongated drain tube connected to said drain conduit, whereby when water flows into the shower valve the water is directed through said drain conduit, and if said on/off valve is open, the water will flow through said elongated drain tube to be deposited at an appropriate ambient location.
  • 2. The water flushing unit as defined in claim 1 wherein:said cover plate having a series of fastening holes each of which is to be utilized in conjunction with a bolt fastener that is to be secured to the shower valve.
  • 3. The water flushing unit as defined in claim 1 wherein:said through hole being centrally formed within said cover plate.
  • 4. The water flushing unit as defined in claim 1 wherein:said drain conduit comprising a pipe.
  • 5. The water flushing unit as defined in claim 1 wherein:said on/off valve being manually operable.
  • 6. The water flushing unit as defined in claim 1 wherein:said drain tube being flexible so as to be readily bendable to permit said drain tube to connect with a selected ambient location to confiningly direct the water that is conducted from the drain tube into that location.
  • 7. A method of directing flow of water from a pressurized balanced shower valve comprising the steps of:removing a first cover plate from the shower valve; installing a second cover plate on the shower valve in place of the first cover plate where the second cover plate has a through hole; having a drain conduit attached to the second cover plate and connecting with the through hole; having an on/off valve mounted to the drain conduit; having a drain tube connected to the on/off valve; and whereby when water is forced into the shower valve to flush such, the water is caused to flow through said drain conduit when said on/off valve is opened and then into the drain tube to be deposited at an appropriate selected ambient location.
  • 8. A method of assembling a water flushing unit to be used in conjunction with a pressure balanced shower valve comprising the steps of:obtaining a modified cover plate that is attachable onto the shower valve replacing an original equipment cover plate of the shower valve; providing a through hole within the modified cover plate; attaching a drain pipe to the through hole so water is capable of passing from the shower valve into the drain pipe; installing an on/off valve in conjunction with the drain pipe where the on/off valve is usable to control the flow of water through the drain pipe; and connecting a drain tube to the on/off valve which is to remove water from the drain pipe and the on/off valve and direct such to be deposited in an appropriate selected ambient location.
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3112073 Larson et al. Nov 1963 A
4393891 Snoek et al. Jul 1983 A
5085244 Funk Feb 1992 A
5141017 Trottier Aug 1992 A
5467796 Pettinaroli et al. Nov 1995 A
5588459 Ellis Dec 1996 A
6068023 Potter May 2000 A
6142389 Kynett Nov 2000 A
6467498 Esmailzadeh Oct 2002 B1
6584995 Kimbrough et al. Jul 2003 B2