The present invention relates to a water generator system from air utilizing solar thermal energy and adsorption. The invention specifically concerns the system based on an adsorption refrigeration unit with ether as a refrigerant and activated carbon as adsorbent.
The systems generate water from air are based on the passive desiccant adsorption principle. In these systems humid cold air is passed through a humidity adsorbent and then solar energy is used for repelling the adsorbed water into hot air to increase its humidity content. When the humid air cooled to around atmospheric temperature, condensation occurs. Furthermore there are refrigeration units operating by electricity to provide dehumidification of air. These units utilize the solar photon energy of the sun but these systems are very expensive.
In prior art, some patent applications DE4430902, JP2004232998, RU2230858, U.S. Pat. No. 421,934 and US2005/103615 are known related to subject. Hereafter, the present application and said prior art documents will be compared. Since the documents DE4430902, JP2004232998, RU2230858, and U.S. Pat. No. 421,934 are of similar concept and they will be evaluated together. However, US2005/103615 will be evaluated separately since it is of different concept.
The devices and systems in first group of patents (DE4430902, JP2004232998, RU2230858, and U.S. Pat. No. 421,934) are based on a totally different concept from the present invention. They all depend on the passive desiccant adsorption principle. Their basic principle is to pass humid cold air to a humidity adsorber (celiac gel or similar materials) and then utilize solar heat energy to repel the adsorbed water into hot air hence increasing its humidity content. Later on this humid air is cooled to around atmospheric temperature where condensation would occur. Each patent uses different approach to do this but they are all based on the same basic principle. None of these patents uses an active refrigeration unit to condense water directly from the air. The operating principle of all of these patents differs from the present invention by the following:
Unlike previously discussed patents, the device disclosed in US2005/103615 uses an active refrigeration cycle with Ammonia and Calcium Chloride as the refrigeration pair. However, the cycle used in this patent is an intermittent day/night cycle (i.e. condensation of refrigerant occurs during the day and evaporation occurs during night). Furthermore, the operation cycle in patent US2005/103615 is totally different from the cycle in the present invention since it does not have a continuous cyclic operation and does not allow for regeneration of residual gas. The cycle in the previous patent is of low efficiency and needs a very high heating temperature (120° C. or 250° F.) which the inventor can only obtain by using parabolic trough or concentrating dish solar collector with tracking mechanism. Furthermore, such high degree of hot temperature can only be obtained in a non-hazy or non-cloudy day for few period of the day.
In contrast to the device disclosed in US2005/103615, the present invention is based on a novel continuous operation adsorption cycle (condensation and evaporation of refrigerant occurs all day and night or whenever needed) with two generators allowing adsorption and de-sorption to occur continuously on consecutive manner. Here, ether-activated carbon refrigerant-adsorbent pair is utilized in a way that heating temperature as low as 60 C can be used. Such low temperature can be obtained by low cost evacuated tubes solar collectors even at hazy or lightly cloudy days and for all period of the day. The stored hot water can be utilized day and night or whenever is most suitable to be used with continuous operation.
As such, the present invention is totally different in form and in principle from that of patent US2005/103615 and has the following advantage on it:
The invention is a method for water generation from air utilizing solar thermal energy and adsorption principle; and a system related to said method. The system is based on an adsorption refrigeration unit with Ether as a refrigerant and activated carbon as adsorbed. The required heat is generated from evacuated tube solar system and the heat sink is the atmosphere. The adsorption unit is a novel air-cooled refrigeration unit that can operate at relatively low hot water temperature (60-70° C.) and relatively high atmospheric temperature (30-40° C.). The water condensed from air is then driven through a simple water purification unit to assure its quality as drinking water. The very small electricity needed to operate the hot water and cold water circulation pumps along with the filtration unit and the controller of the adsorption unit is generated from a small Photo Voltaic (PV) unit for stand alone systems.
The invention comprises adsorption refrigeration unit based on Ether-Activated Carbon as adsorbent-refrigerant pair. The gas cycle of the adsorption unit comprises two generators especially designed to allow high efficiency for sorption-desorption process at the desired temperatures. Adsorption of Ether into the activated carbon is activated by cooling the generator via the cold water cycle with a regular radiator as heat sink. To cool the cold water below atmospheric temperature, a coil is located between the evaporator and the condenser which is also parts of the cooling cycle. The gas cycle also comprises two on-off valves (i.e., electrically controlled), two three-way valves, and one throttling expansion valve. An evacuated tube solar collector with storage tank and a heat exchanger coil inside provides the heat needed for the hot water cycle. A simple low-power water filtration unit is utilized comprising five stages filtration process, a bump, and two storage tanks. A small PV unit with PV panels, battery storage and regulation system provides the needed electricity of the system. A digital controller is also part of the system needed to control the hot and cold water circulation pump along with the solenoid and three-way valves of the gas cycle.
The adsorption unit utilizes the thermal solar energy into cooling to condense humidity from the air. The operation of its parts will be explained later on. The evacuated tube solar system provides the hot water for the adsorption unit. The radiator provides the heat sink of the system and cools down the cold water. The coil between the evaporator and the condenser lowers the cold water temperature below atmospheric to increase the efficiency of the adsorption process. The water filter process the condensed water from the adsorption unit to eliminate any bacteria which might contain, filter the water, and mineralize it. The PV unit provides the needed little electricity to operate the pumps and the fans and the valves for the system. The controller coordinates the operation of pumps, solenoid valves, and three-way valve to generate the needed sorption and de-sorption process.
The adsorption unit with all of its component and process is new to the invention especially the utilization of Ether and activated carbon pair and the cycle itself. The conventional units are the PV electricity unit, the solar collector unit, the filtration unit and the controller.
For the purpose of system and cycle description this abbreviation explains the symbols of the figures;
The water generating system from air and all of its main components are demonstrated in
Heat is generated by evacuated tube solar collector (E.S.C.). This collector heats up the hot water needed for the adsorption unit and stores it to be used when suitable. There are many low cost models available in the market and
To explain the principle of operation of the solar adsorption unit, the physical phenomenon behind it and then the step by step operation procedure will be described. After that a detailed description of the generator tank will be described.
Adsorption is a well know phenomenon. However, many tests were conducted and they showed that the activated carbon adsorbs Diethyl Ether (C4H10O) at atmospheric temperature (20-35° C.) and desorbs it at 60° C. or above. In this invention, this phenomenon is utilized to generate pressure difference suitable to obtain cooling effect hence replacing the compressor in the traditional refrigeration cycle. Basically there are two generators that while one is cooled other is heated allowing for this pressure difference and utilizing it to achieve main goal as described after.
Briefly, in present invention, the system for water generation comprises:
The source of electricity can be any kind of electric supplier unit; however, it preferably comprises at least a photo-voltaic unit.
The adsorption unit, utilizing ether as refrigerant, of this system comprises;
Here, the adsorption unit generates the water from the humidity in the air accumulated on the cooled outer surface of the evaporator (E), by means of the refrigeration cycle in adsorption unit.
To achieve cooling effect the cycle is basically composed of 3 closed loops cycle as shown in
The continuous operation for this refrigeration cycle is done in 6 steps governed by the controller as follows.
In this step the first on-off valve (S1) is open and the second (S2) is closed. The hot water pump (PH) and cold water pump (PC) are turned on, the first three way valve (3W1) allows hot water to flow to first generator (G1) (initially filled with refrigerant, ether) while second three way valve (3W2) allows cold water to flow to second generator (G2) that is initially empty (or at low level) of Ether. Since, first generator (G1) is pressurized above the atmospheric pressure (1.1-1.2 bar absolute) due to heat, and then the refrigerant will be desorbed from the activated carbon and flow through the first non return valve (N1). The third non-return valve (N3) prevents the refrigerant from flowing in the other direction and the second non-return valve (N2) prevents the refrigerant from going to second generator (G2) (since it is at vacuum) hence the refrigerant has to go to the condenser (C). In the process the refrigerant will condense in the condenser (C) due to the low temperature of air flowing from the evaporator (E). The refrigerant then flows through the expansion valve (E.V.) evaporates in the evaporator (E) at low temperature depends on the level of condensation needed (up to −5° C. can be easily achieved). Gas will then be adsorbed in the second generator (G2).
To summarize this step gas flows from the first generator (G1) through the first non-return valve (N1) to the condenser (C) though the first on-off valve (S1) to the evaporator (E) through the fourth non-return valve (N4) to the second generator (G2).
The length of this step depends on temperature and size of unit. This can be timed in the controller or a feed back controller which senses the pressure at each generator can be used. Air flows through the evaporator which condenses its humidity and lowers the temperature of the cooling water to improve adsorption efficiency.
The first on-off valve (S1) is closed, the second on-off valve (S2) is open, and the pumps (PH, PC) are turned off. This is an intermediate step to increase the efficiency of the cycle by moving residual gases from the first generator (G1) to the second generator (G2) through the second on-off valve (S2) (double line path shown in
This also is an intermediate step in which both on-off valves (S1, S2) is closed, the pumps (PH, PC) are turned on, first three way valve (3W1) allows cold water and the second one (3W2) allows hot water. This step takes time until pressure in the first generator (G1) is at vacuum level (0.2 bar absolute) and in the second generator (G2) is above the atmospheric pressure (1.2 bar absolute).
This step is opposite to step 1. The first on-off valve (S1) is open, the second (S2) is closed, the pumps (PH, PC) are turned on, first three-way valve (3W1) allows cold water and the second (3W2) allows hot water. Gas flows from the second generator (G2) through the second non-return valve (N2) to the condenser (C), through the first on-off valve (S1) to the expansion valve (E.V.) to the evaporator (E), through the third non-return valve (N3) to the first generator (G1).
Same as step 2 where the first on-off valve (S1) is closed, the second on-off valve (S2) is open, the pumps (PH, PC) are turned off. Here, second generator (G2) gets depressurized and the first one (G1) gets pressurized. So pressure is getting equal.
Opposite to Step 3, the first on-off valve (S1) is closed, the second one (S2) is closed, the pumps (PH, PC) are turned on, the first three-way valve (3W1) allows hot water and the second (3W2) allows cold water.
Then it is come back to step 1 and continued the cycle.
At start-up both generators are at atmospheric temperature and of equal vacuum level (around 0.5 bar absolute). Before the continuous operation starts with step 1 the following 2 steps must occur for one time only at start-up.
Both on-off valves (S1, S2) are closed, the second three-way valve (3W2) allows hot water, the first (3W1) allows cold water to flow in, if cold water pump (PC) is operated (or preventing hot water from flowing in); the hot water pump (PH) is turned on, the cold water pump (PC) is turned off, desorption occurs in (G2) releasing the gas from the activated carbon and increases the pressure in the condenser due to gas build up and heat.
Both on-off valves (S1, S2) are closed, the second three-way valve (3W2) allows cold water, the first (3W1) allows hot water, the hot water pump (PH) is turned on, the cold water pump (PC) is turned on, the second generator (G2) gets cooled and depressurized getting ready to receive gas and the first generator (G1) is heated and is getting ready for adsorption.
Then it is come to step 1 in the continuous operation.
Briefly, in the present invention; three-way valves (3W1, 3W2) and on-off valves (S1, S2) are open and closed consecutively so that the adsorbent with the refrigerant in one of the two generators (G1, G2) release the refrigerant gas by heat from the collector (E.S.C.), the refrigerant enters condenser (C) via one of the non return valves (N1, N2) to get condensed and then flow into the expansion valve (E.V.) and said evaporator (E); while at the same time the other of two generators is cooled down so that adsorbent in it start the adsorption process which make the refrigerant in the evaporator (E) under go a phase transition and absorb the heat from the passing humid air to effect condensation of its humidity.
The on-off valves (S1, S2) are opened and closed consecutively so that a mass transfer between the two generators (G1, G2) occur in an intermediate step to increase cycle efficiency; furthermore, the on-off valves (S1, S2) are opened and closed at the start up of the system to reach a continuous operation procedure in short time.
The generator is group of coaxial tubes filled with activated carbon and immersed in water reservoir allowing the carbon to heat and cool in an effective and fast way. Also the generator allows the gas to be desorbed and be adsorbed at the larges possible contact area between gas and carbon. The water content of this generator is as low as possible.
The tested design of the generator to achieve its goals is shown in
Also, there is an outer perforated tube (13) which is around the other perforated tube (12). The outer tube (14) is used to cover the tubes (11, 12, 13) mentioned above. Between, the outer tube (14) and outer perforated tube (13), there exists another activated carbon (10) layer. The refrigerant gas (30) (ether) is passed through the gap between two perforated tubes (12, 13). The water (20) flows through the inner tube (11) and around the outer tube (14). The activated carbon area is thin enough to allow good heat transfer between the walls of the inner and outer tubes (11, 14) and the carbon (10). Also, the gap between perforated tubes (12, 13) is small to allow gas to pressurize easily and to reduce the dead space for the gas. The tubes (11, 12, 13, 14) in the generator are thermally conductive.
Number | Date | Country | Kind |
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EP06126582 | Dec 2006 | EP | regional |