The present invention is related to a repeatable water gun that is pressurized at pressures up to 10,000 psi gas spring pressure and capable of being fired for enhanced cleaning of unwanted materials within water and oil wells, water pipes and other conduits. The water gun projects jets of water at high velocity into a well, pipe or conduit for an improved method in the removal of invasive species such as zebra mussels or unwanted flora from within structures and pipes where current systems have limited capability against these infestations. The high pressure jets may also be projected into ambient surrounding water for the purpose of causing cavitations in the water which due to ambient water pressure produces a loud sharp report when the cavities collapse upon themselves. The sharp reports may prove effective in combating the spread of invasive species such as Asian carp that has devastating effects on a number of ecological environments.
Asian carp refers to a number of different species of carp that are highly detrimental to the environment in parts of the United States. In July 2007, the U.S. Department of the Interior declared that all silver carp and largescale silver carp to be invasive species and in July 2012 the “Stop Invasive Species Act” requires the U.S. Army Corps of Engineers to speed up implementation of strategies to prevent the Asian carp from entering the Great Lake. Strategies include electric barriers placed at rivers that flow into the Great Lakes or using toxins that are deadly for fish, but not harmful to humans. These strategies have not been all together successful where as an example a fish kill in Illinois that cost $3 million resulted in 90 tons of dead fish, but only one carp was found among these fish.
Zebra mussels are another invasive species that are very disruptive and damaging to harbors, waterways, ships, water treatment facilities and power plants. Particularly, water intakes bring the microscopic free-swimming larvae directly into water treatment facilities where the zebra mussels grow and cling onto water pipes and clog them. Removal of these mussels and other infestations from water conduits and wells has proved challenging especially where toxic chemicals that would contaminate the water supply and environment cannot be used. What is needed for the removal of these invasive species is a targeted, effective approach that minimizes detrimental effects on the environment.
The water gun of the present invention is capable of repeated firing of water jets at pressures up to 10,000 psi gas spring pressure for enhanced cleaning of unwanted materials within oil wells, pipes and other conduits and for the removal of zebra mussels or other sea life infestation from the pipes. The high pressure jets may also be projected into ambient surrounding water for the purpose of causing cavitations in the water which due to ambient water pressure produces a loud sharp report when the cavities collapse upon themselves. The sharp reports may be used for scaring fish such as Asian carp away from traveling to previously non-invaded areas.
The water gun should be suspended and submerged with the ejector ports in at least 30 cm (12 in) of water depth with hydraulic and air lines from an external hydraulic pump and compressed air supply extending from the shore or deck of a boat in the area for cleaning, removal and/or to be used as a deterrent for invasive species. The air or gas spring chamber may in a first embodiment be pressurized to within a range of 200 psi to 3000 psi and for instance to 1000 psi and the air supply port is then closed. For the safety of personnel and the equipment, the water gun should never be pressurized when it is out of the water. Persons should also not be above or near the pressurized water gun or be in the water within a safe distance of the water gun. After pressurization of the air spring chamber, hydraulic fluid is directed to an extension and retraction hydraulic cylinder to move a reset piston into position to prepare a free piston or ejector piston for firing. The hydraulic fluid is preferably a vegetable based hydraulic to prevent pollution in the case of accidental spillage of hydraulic fluid. It is advised that for all hydraulic connections hydraulic non-drip quick disconnects should be used to further prevent spillage of fluid into the body of water. The hydraulic pump, fluid lines, and other equipment must all be rated for the pressures the water gun system shall operate at. In further embodiments, the housing and components of the water gun may accommodate higher pressures within the range of 3000 psi to 10000 dependent upon the requirements for cleaning or invasive species removal. The water gun may further be operated using a water pump in place of the hydraulic pump.
To fire the water gun a hydraulic control valve delivers fluid to move a reset piston downwardly. When the reset piston reaches the bottom of its travel there will be a spike in hydraulic pressure which indicates that the reset piston has latched into the top of the ejector piston. At this point the control valve should be reversed which will cause the reset piston to draw up the ejector piston. When the reset piston and ejector piston reach the top of travel the water gun will trigger and fire. By repeating this control sequence the water gun can be fired repeatably as rapidly as every 3 to 4 seconds or faster depending on the size of the water gun and as well as the operating pressures and control system.
The reset piston retains the ejector piston using a latching seal assembly. The latching seal assembly includes a sealing ring that seals against the inner edges of a cup formed in the top of the ejector piston. The latching seal assembly also includes an outlet passage and check valve seated within a piston flange at the base of the reset piston. The piston flange plugs into the upper cup shaped surface of the top of the ejector piston within the cup forcing air out through the outlet passage opening the check valve and creating a vacuum seal between the reset and ejector pistons. The vacuum is broken at the top of travel of the pistons when an outer edge of the ejector piston cup is stopped by a shoulder formed in the chamber housing allowing for the reset piston to pull out of the cup and the air pressure within the chamber to rapidly accelerate the ejector piston forcing water out through the ejector ports. The water jets from these ports cause cavitations in the water which due to ambient water pressure produces a loud sharp report when the cavities collapse upon themselves which may be effective to deter invasive species such as Asian carp from entering an area.
The water gun may be of any dimension and volume to accommodate the requirements necessary for cleaning and removal of a species from an underwater location. The water gun may also operate at acceptable pressures with ranges in low pressure designs ranging from 200 psi to 3000 psi or in high pressure designs in a range of 3000 psi to 10000 psi being supplied to the air spring chamber to create higher velocities of water ejecting from the water gun.
The water gun of the present invention comprises a hydraulic cylinder supplied by a hydraulic pump; a reset piston movable using the hydraulic cylinder; an ejector piston within an air chamber adjacent the hydraulic cylinder, the ejector piston having an air bypass flange; a water ejection chamber having at least one ejection port; and wherein the water gun is submerged and the ejector piston is accelerated by air pressure through the air chamber and water ejection chamber forcing water through the at least one ejection port and into ambient surrounding water for the purpose of causing cavitations in the water which due to ambient water pressure produces a loud sharp report when the cavities collapse upon themselves.
The water gun further operates with air pressure in the air chamber in a range of pressures from 200 psi to 3,000 psi or at air pressure in the air chamber in a range of pressures from 3,000 psi to 10,000 psi. The ejector piston of the water gun is a hollow cylinder having a cup shaped top welded or brazed to close the hollow cylinder. The air bypass flange of the ejector piston further comprises a ring bearing installed around the outer diameter of the flange. The ejector piston may have a plastic sleeve of ultra high molecular weight polyethylene. The ejector piston body is further of a consistent finish and diameter to ride within a bearing and seal that is retained at the lower end of the air chamber and the upper end of the water ejection chamber through which the ejector piston reciprocates. The water ejection chamber of the water gun may have more than four ports and a sleeve bearing liner. The water ejection chamber may also be removable to provide various nozzle configurations.
The reset piston of the water further comprises a latching seal assembly to reset the ejector piston for firing. The latching seal assembly comprises a latching seal surrounding a flange, the flange having an inlet passage and check valve to evacuate air from a cup formed in the upper portion of the ejector piston and latch the reset piston and ejector piston. The water gun may further have the hydraulic cylinder supplied by a water pump. The water ejection chamber of the water gun further comprises a dashpot. The water gun of claim 1 wherein the water ejection chamber further comprising vents to release any trapped air.
The present invention is related to an apparatus for the removal of invasive species comprising a hydraulic cylinder supplied by a hydraulic pump; a reset piston movable using the hydraulic cylinder; an ejector piston having an air bypass flange within an air chamber adjacent to the hydraulic cylinder; a water ejection chamber in communication with the free piston; and wherein the water gun is submerged and the free piston is accelerated by air pressure through the air chamber and water ejection chamber forcing water out and into ambient surrounding water producing a loud report to kill invasive species within or deter invasive species from entering an area.
The present invention is also related to a method of operating a water gun, comprising the steps of supplying a water gun with pressurized high pressure fluid through a first high pressure hose line to move a reset piston in a first direction to capture an ejector piston while returning fluid through a second high pressure hose line; reversing the fluid flow direction so that the second hose will move said reset piston in a second direction while returning fluid through said first hose; and storing energy within said water gun and firing water gun in the same motion. The present invention is further related to a method of removal of invasive species from an area, comprising the steps of forming a cylindrical housing having a piston chamber, a pressurized chamber and a water ejection chamber; submerging the cylindrical housing to fill the water ejection chamber; moving a reset piston within the piston chamber to draw an ejector piston having an air bypass flange within the pressurized chamber to a ready to fire position; accelerating the ejector piston through the air chamber and water ejection chamber to generate a loud report.
This method of removal of invasive species from an area further comprises the step of affixing a latching seal assembly to the reset piston; extending a latching seal assembly out of the piston chamber and into the pressurized chamber; plugging the latching seal assembly into a cup formed in an upper portion of the ejector piston; evacuating air from the cup to form a vacuum and draw the ejector piston to a ready to fire position; halting travel of the ejector piston and pulling the latching seal assembly from the cup thereby breaking the vacuum; providing airflow through the air bypass flange to accelerate the ejector piston through the pressurized chamber and water ejection chamber to generate a loud report. The method may further comprise the steps of forming a dashpot in the water ejection chamber and forming the ejector piston with a protective sleeve. The method of removal of invasive species may further comprise the step of pressurizing the pressurized chamber to a range of pressures from 200 psi to 3000 psi or to a range of pressures from 3,000 psi to 10,000 psi. The method of removal of invasive species from an area of claim 20 further comprising the step of forming a dashpot in the water ejection chamber. The method of removal of invasive species from an area may further comprise the step of replacing the water ejection chamber with another water ejection chamber having a different nozzle configuration. The method further comprising the step of moving the reset piston using a water pump.
These and other features, advantages and improvements according to this invention will be better understood by reference to the following detailed description and accompanying drawings.
Several embodiments of the present invention will now be described by way of example only, with reference to the accompanying drawings in which:
In
The extension chamber 18 is fed through a high pressure non-drip hydraulic quick disconnect line that is attached to the top threaded port 14 that is positioned in the center of the hydraulic cylinder head 12. A second high pressure non-drip hydraulic quick disconnect line is attached to the top threaded port 16 to feed the retraction chamber 20 and is positioned at a distance from the bolt circle of high strength cap screws 11 that secure the outer diameter of the hydraulic cylinder head 12. A perpendicularly drilled passage 17 provides for hydraulic fluid to be fed from port 16 to an opening 23 vertically drilled in the base 25 of the outer cylindrical flange 27 of the hydraulic cylinder head 12. A brazed in plug 29 seals the perpendicularly drilled passage 17. A high-pressure hose feeds the top threaded port 21 for the air supply is similarly positioned at a distance from the bolt circle of high strength cap screws 11 with a perpendicular passage 26 extending to an opening 28 extending vertically from the base 25 of the outer flange 27. Threaded holes 31 in the top surface 33 of the hydraulic cylinder head 12 provide for the attachment of eyebolts to drag or suspend the water gun 10 from the deck of a vessel or from a fixture along the shore, or fixture within a body of water. While references are made to upper, lower, vertical and horizontal, these terms are used merely to describe the relationship of components and not to limit the operation of the present invention to any one orientation.
The outer circular flange 27 of the hydraulic cylinder head 12 has a larger diameter OD1 than the diameter OD2 of the hydraulic cylinder housing 33 as shown in
The threaded end 42 of the reset piston rod 44 may extend into a cut out area 43 in the hydraulic cylinder head 12 at the upper end of the extension chamber 18. A retaining nut 46 secures the reset piston 48 to the reset piston rod 44. Along the outer cylindrical diameter of the reset piston assembly piston 48, a bearing sleeve 52 provides for the reset piston assembly piston 48 to easily slide along the surface of the inner walls 53 of the hydraulic chamber housing 33 a sliding seal 49 is employed on the outside diameter of the piston 48 to prevent pressurized hydraulic fluid from leaking past the OD of the piston 48. The hydraulic tubing 37 and air tubing 38 extend along the hydraulic cylinder 15 to a flange 55 extending around the outer diameter of the bulkhead 54 that forms base of the hydraulic cylinder housing 33. The outer diameter OD3 of the bulkhead flange 55 is the same dimension as the outer diameter OD1 of the hydraulic cylinder head 12 and includes a bolt circle of high-strength cap screws 11 as shown in cross-section A-A of
The hydraulic tubing 37 and air passage tubing 38 are welded or brazed to the upper surface 51 of the flange 55. At the end of the hydraulic tubing 37 a perpendicular passage 56 and vertical opening 58 extend to the hydraulic cylinder retraction chamber 20. For the air passage tubing 38, a perpendicular passage 57 extends to a vertical passage 59 that opens at the lower exterior of the hydraulic cylinder bulkhead 54 to have high pressure air or gas flow into the air spring chamber 30 attached to the hydraulic cylinder chamber 15 as shown in
A cylindrical shoulder 72 extends from the lower surface 74 of the bulkhead 54 at a distance from the outer diameter OD3 to a point that is of a minimally smaller dimension than the outer diameter of the air spring chamber OD4 minus the wall thickness t of the air spring chamber housing 80. The top surface 82 of the air spring chamber housing 80 has a series of threaded bolt holes and mates with the lower surface 79 of the bulkhead flange 55 to attach the hydraulic cylinder 15 to the air spring chamber 30. The outer surface 76 of the shoulder 72 has a ring seal 78 that mates with the inner surface 84 of the air chamber housing 80 to seal the upper portion of the air spring chamber 30. The shoulder 72 extends inward to a dimension that is minimally larger than the diameter of the latching seal assembly flange 50 creating a recess for the flange 50. To prevent the flange 50 from bottoming out against the bulkhead 54 which may damage the latching seal assembly 60, the reset piston 48 instead bottoms out against the hydraulic cylinder head 12 at the top of the retraction stroke.
Within the air spring chamber 30, the ejector piston 90 is installed. The ejector piston 90 is formed as an enclosed cylindrical housing 91 with an opening on one end and having a bypass air flange 92 that has a series of air bypass holes 94 circumferentially spaced around the outer diameter of the flange 92 as shown in
As shown in
An outlet passage 134 is drilled through the piston rod 44 to provide for air flow out of the check valve 132 when the latching seal 120 has plugged into the cup 110 of the ejector piston 90 to purge the air from between the lower surface 126 of the flange 50 and the interior surface 108 of the cup 110. The vacuum seal allows the reset piston assembly 13 to draw the ejector piston 90 up and into a ready to fire position. The reset piston assembly 13 draws the ejector piston 90 to the uppermost position within the air spring chamber 30. At this point, the shoulder 72 that extends out from the surface 74 of the hydraulic cylinder bulkhead 54 contacts the upper surface 112 of the ejector piston flange 92 to stop movement of the ejector piston 90 while movement of the reset piston assembly 13 continues and pulls the reset piston assembly 13 out of the cup shaped top of the ejector piston 90 to the point where the latching seal 120 reaches the radius formed in the rim 114 of the cup 110 letting air flow past the latching seal 120 and firing the ejector piston 90.
As shown in
To assemble the water gun 10, the seal gland and bearing assembly 62 are first installed in a recess at the opening in the hydraulic cylinder bulkhead 54. The latching seal 120, retainer ring 122 and check valve 132 are installed on the flange 50 and the reset piston rod 44 is inserted from the lower exterior 74 of the bulkhead 54 through the opening. The piston rod 44 extends to a point where the latching seal assembly flange 50 bottoms out within the recess formed by the bulkhead shoulder 72. The bearing sleeve 52 and sliding seal 49 is installed around the outer cylindrical diameter of the reset piston assembly piston 48 and a recessed seal 63 is installed within a center opening in the reset piston assembly piston 48 forming a seal to separate the extension chamber 18 and retraction chamber 20. The reset piston assembly piston 48 is aligned on the piston rod 44 within the bore 53 of the hydraulic cylinder section 15 and is retained to the rod 44 using the retaining nut 46. The hydraulic cylinder head 12 is then held in place and secured to the hydraulic cylinder housing 33 using high-strength cap screws 11. The high pressure gas seal assembly 146 is installed in the base 81 of the air spring chamber 30. The rider ring bearing 98 is installed around the upper flange 92 of the ejector piston 90 and the ejector piston 90 is inserted through the opening in the top of the air spring chamber and then through the inside diameter of the bearing and seal gland assembly 146 within base 81. The seal 78 is installed in a recess formed in the outer surface 76 of shoulder 72 formed in the hydraulic cylinder bulkhead 54 and the hydraulic cylinder section 15 is inserted into and attached to the air spring chamber housing 80 and secured with bolt circle 11. The water ejection chamber 45 with the desired ejection port 150 and/or nozzle configuration is attached to the base 81 of the air spring chamber 30 with the ejector piston 90 extending through the opening in the chamber 30.
In operation, as shown in
As shown in
When the flat bottom surface 126 of the flange 50 of the reset piston latching seal assembly 60 plugs into the cup 110 formed in the top of the ejector piston 90, the latching seal 120 traps a volume of the high pressure air within the space as defined by the separation of the flat bottom surface 126 of the reset piston flange 50 and the flat interior surface 108 in the bottom of the cup 110 of the ejector piston 90. As the bottom surface 126 of the reset piston assembly 13 plugs into the cup 110 of the ejector piston 90 the trapped air within that space is purged out through a passage 130 opening a check valve 132 to release the air through an outlet 134 into the air spring chamber 30 forming the vacuum when the reset piston assembly 13 starts to move upwardly that provides for the reset piston assembly 13 to move the ejector piston 90 into the ready to fire position.
This vacuum has significant clamping force where as an example if the sealing diameter at the inside diameter ID5 of the cup of the ejector piston is 8.9 cm (3.5 inches) and the outer diameter OD7 of the portion of the ejector piston 90 beneath the cup is 7.6 cm (3.0 inches) then the difference in effective cross sectional area is 6.5 cm2 (2.56 square inches). Therefore, if the assumption is that there was little air left between the flat surfaces and the pressure within the air spring chamber is 6.86 MPa (1000 psi) then as the reset piston assembly flange moves upward compressing the air within the air spring chamber, the 6.5 cm2 (2.56 square inch) difference in area produces a clamping force approaching 11.3 kN (2560 pounds of force) between the flat surfaces of the latching seal flange and interior surface of the cup.
As shown in
A still further embodiment of the water gun 200 with a series of ejector ports 350 for using the water gun for well and pipe cleaning is shown in
The base 362 of the water ejection chamber 245 may include for example from 2 to 16 ejector ports 350 to accommodate conduits of different dimensions and different application requirements. The water ejection chamber 45 may be removable to provide for different types of ejector port designs to be easily installed to use the high pressure water gun 200 device in different environments and in varied applications. For example, a 4 to 8 port nozzle configuration may be used to scare marine life from an entrance to a water conduit and then be removed and replaced with a 16 port nozzle configuration to scour the inside of a water pipe to remove zebra mussels or other marine infestation.
The invention has been described in detail with particular reference to certain preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention.
This application claims the benefit of U.S. Provisional Application No. 61/713,945 filed Oct. 15, 2012 entitled Method and Apparatus for Producing Sound Pulses Within Bore Holes, U.S. Provisional Application No. 61/730,430 filed Nov. 27, 2012 entitled Water Gun, and U.S. Provisional Application No. 61/756,907 filed Jan. 25, 2013 entitled High Pressure Water Gun which are all incorporated herein by reference in their entireties.
Number | Date | Country | |
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61713945 | Oct 2012 | US | |
61730430 | Nov 2012 | US | |
61756907 | Jan 2013 | US |