The present invention relates to a water heater such as a hot water supply device, and more specifically relates to a water heater of a type including a primary heat exchanger and a secondary heat exchanger.
There is a water heater including, in addition to a primary heat exchanger for recovering sensible heat from combustion gas (heating gas), a secondary heat exchanger for further recovering latent heat from combustion gas after sensible heat is recovered by this primary heat exchanger. Here, each of the primary heat exchanger and the secondary heat exchanger has a configuration in which heat transfer pipes are accommodated inside each of cases thereof. Regarding heat transfer pipes of the secondary heat exchanger, for example, meandering pipes or U-shaped pipes having a non-straight pipe shape may be used (for example, Patent Literature 1).
However, in the foregoing technology in the related art, there is room for improvement as described below.
That is, in a configuration in which heat transfer pipes using meandering pipes or U-shaped pipes are accommodated inside a case of a secondary heat exchanger, a gap may be generated between the heat transfer pipes and a side wall part of the case. In this case, there is concern that a relatively large amount of combustion gas, of combustion gas which has passed through a primary heat exchanger, may enter the gap. Hence, an amount of heat recovered by the heat transfer pipes is reduced, and thus heating efficiency deteriorates. In addition, combustion gas which has entered the gap directly acts on the side wall part of the case, and thus a problem that the side wall part is heated to a high temperature is also caused.
[Patent Literature 1]
Japanese Patent Laid-Open No. 2013-130348
[Patent Literature 2]
Japanese Patent Laid-Open No. H10-325610
[Patent Literature 3]
Japanese Patent Laid-Open No. H7-127911
An object of the present invention is to provide a water heater capable of resolving the problems described above.
In order to solve the foregoing problem, the following technical means is devised in the present invention.
According to the present invention, there is provided a water heater including a primary heat exchanger which has a first case having heating gas supplied to an inside thereof and is capable of recovering heat from the heating gas, a secondary heat exchanger in which a heat transfer pipe is accommodated inside a second case having heating gas that has passed through the primary heat exchanger flowing thereinto and a gap is formed between at least one side wall part of the second case and the heat transfer pipe, and heating gas flow regulator which regulate a flow of heating gas flowing in an area near at least one side wall part of the first case inside the first case such that the heating gas is inhibited from entering the gap in the secondary heat exchanger.
Preferably, the primary heat exchanger includes a plurality of plate-shaped fins arranged at intervals in a front-rear width direction of the first case. A flexural piece part that is bent or curved to the side wall part side of the first case is provided in an outermost end fin, of the plurality of fins, positioned at an outermost end part in the front-rear width direction. The heating gas flow regulator includes the flexural piece part.
Preferably, the flexural piece part has spring properties in the front-rear width direction by being bent or curved in a non-orthogonal shape from a main body part of the outermost end fin and abuts the side wall part of the first case with a repulsive force.
Preferably, the flexural piece part is provided at an end edge part of the outermost end fin on a downstream side in a heating gas flowing direction, and at least a distal end part of this flexural piece part is inclined or curved to an upstream side in the heating gas flowing direction.
Preferably, the water heater according to the present invention further includes a plurality of heat transfer pipes which serve as the heat transfer pipe, in which a plurality of straight pipe body parts arranged in an upward-downward height direction have a meandering shape or a U-shape and are connected in series with at least one connection pipe body part therebetween, and which are arranged in a lateral width direction of the second case. The gap is formed between the connection pipe body part and the side wall part of the second case.
Preferably, the heating gas flow regulator includes a guide part which is provided inside the first case, of which a first end part on an upstream side in a heating gas flowing direction comes into contact with or comes near the side wall part of the first case, and of which a second end part on a downstream side in the heating gas flowing direction is positioned nearer to a central part of the first case in a lateral width direction than the gap. The guide part is capable of guiding heating gas flowing in an area near the side wall part of the first case such that the heating gas flows to a central part side of the second case in the lateral width direction.
Preferably, the primary heat exchanger includes a plurality of plate-shaped fins arranged at intervals in a front-rear width direction of the first case. A bent piece part that is inclined in a manner of being positioned on the central part side of the first case toward the downstream side in the heating gas flowing direction is provided at an end edge part of each of the plurality of fins in the lateral width direction. The guide part includes the bent piece part.
Preferably, the water heater according to the present invention further includes a plurality of heat transfer pipes which serve as the heat transfer pipe, in which a plurality of straight pipe body parts arranged in an upward-downward height direction have a meandering shape or a U-shape and are connected in series with at least one connection pipe body part therebetween, and which are arranged in the lateral width direction. The gap is formed between a heat transfer pipe, of the plurality of heat transfer pipes, positioned at an end part in the lateral width direction and the side wall part of the second case.
Preferably, the water heater according to the present invention further includes a bent piece part which is provided at an end edge part in the lateral width direction of each of a plurality of intermediate fins, of the plurality of fins, as distinct from the outermost end fin, is inclined in a manner of being positioned on a central part side of the first case toward a downstream side in a heating gas flowing direction, and is capable of guiding heating gas flowing in an area near the side wall part of the first case such that the heating gas flows to a central part side of the second case in the lateral width direction. The heating gas flow regulator includes the bent piece part.
Other features and advantages of the present invention will become more apparent from the following description of embodiments of the invention performed with reference to the accompanying drawings.
Hereinafter, preferable embodiments of the present invention will be specifically described with reference to the drawings.
A water heater WH shown in
The burner 1 is a known reverse combustion-type gas burner in the related art. In this burner 1, an air-fuel mixture of combustion air discharged from a fan (not illustrated) and fuel gas is injected downward from above a first case 2 of the primary heat exchanger H1, passes through a combustion plate 10 having air permeability, and is supplied to the inside of the first case 2. The air-fuel mixture is subjected to ignition, and combustion gas as heating gas is supplied to the inside of the first case 2.
In addition to the first case 2 described above, the primary heat exchanger H1 includes heat transfer pipes 3, and a plurality of fins 4 (4A and 4B) for absorbing heat and a plurality of auxiliary pipes 39. The first case 2 has substantially a rectangular tube shape in which both upper and lower surfaces are open and has first to fourth side wall parts 20 (20a to 20d) as shown in
In
In
As shown in
In
As shown in
In
The outermost end fin 4A has a form as shown in
For example, work of assembling the plurality of fins 4 to the heat transfer pipes 3 is performed though a step as shown in
As shown in
As shown in
In the present embodiment, regarding means for regulating inflow of combustion gas into the third gaps C3, guide parts 40a (corresponding to another example of the heating gas flow regulator referred to in the present invention) formed in each of the plurality of intermediate fins 4B are provided.
The intermediate fin 4B has a plate shape in which cutout parts 49, hole parts 48 for inserting heat transfer pipes, and the like are formed. At both end edge parts of the intermediate fin 4B in the lateral width direction D2, bent piece parts 40 realized by bending these end edge parts to the side in front of or behind the intermediate fin 4B are provided (also refer to
Next, actions of the foregoing water heater WH will be described.
First, in
In contrast, in the present embodiment, since the lower end opening parts of the first gaps C1 positioned immediately above the second gaps C2a and C2b are blocked by the flexural piece parts 48 of the outermost end fins 4A, it is difficult for combustion gas to pass through the first gaps C1 and flow into the second gaps C2a and C2b as it stands. Therefore, an inflow amount of combustion gas to the second gaps C2a and C2b is reduced, and an abnormally high temperature at the first and third side wall parts 50a and 50c is appropriately resolved. In addition, when a large amount of combustion gas travels to the second gaps C2a and C2b, heating efficiency deteriorates, but such a problem is also resolved.
As described with reference to
Since the inclined angle α2 of the distal end parts 48a of the flexural piece parts 48 is set to be large, these distal end parts 48a and the side wall parts 20 (the side wall parts 20a and 20c) can be brought into surface contact with each other, and sealing properties therebetween can also be enhanced. Moreover, the flexural piece parts 48 are bent or curved obliquely upward from the lower ends of the outermost end fins 4A, and the bending direction or the curving direction thereof is a turning direction with respect to the main body parts 41 of the outermost end fins 4A. For this reason, when the plurality of fins 4 including the outermost end fins 4A are incorporated into the first case 2, the flexural piece parts 48 do not cause hooking, stretching, or the like with respect to the side wall parts 20 and can be inserted into the first case 2 in a sliding manner while the flexural piece parts 48 are smoothly subjected to compressive deformation.
On the other hand, in
As it has already been described, the second end parts P2 of the guide parts 40a are positioned on the central part side with respect to the second heat transfer pipe 6B positioned on the outermost side in the secondary heat exchanger H2, and the positions immediately above the third gaps C3 have a positional relationship of being covered by the guide parts 40a. For this reason, when combustion gas is guided by the guide parts 40a and flows into the secondary heat exchanger H2, this combustion gas does not travel or scarcely travels toward the third gaps C3. Therefore, a problem caused by a large amount of combustion gas traveling to the third gaps C3, that is, heating of the second and fourth side wall parts 50b and 50d at an abnormally high temperature and deterioration in heating efficiency can also be prevented appropriately. Since the guide parts 40a are constituted utilizing the intermediate fins 4B, there is no need to provide a dedicated member therefor, and thus manufacturing costs can be reduced.
In a water heater WHa shown in
In the present embodiment, for example, each of distal end parts 61a of the connection pipe body parts 61 of the heat transfer pipes 6A is positioned on the outermost side in the lateral width direction D2, and the second gaps C2 are formed between the distal end parts 61a and the side wall parts 50. In contrast, the second end parts P2 of the guide parts 40a are positioned on the central part side in the lateral width direction D2 from the foregoing distal end parts 61a by adequate dimensions Lb and Lc.
According to such a configuration, a large amount of combustion gas flowing into the secondary heat exchanger H2 from the primary heat exchanger H1 is appropriately prevented from entering the second gaps C2. Therefore, better heating efficiency can be achieved, and the problem that the side wall parts 50 of the case 5 are heated to a high temperature can be appropriately prevented.
The present invention is not limited to the details of the embodiments described above. The specific configuration of each part in the water heater according to the present invention can be subjected to various design changes within a range intended by the present invention.
Preferably, the flexural piece parts 48 of the outermost end fins 4A are provided such that they abut the side wall parts 20 of the first case 2 and opening parts of the first gaps C1 are fully closed, but the present invention is not limited thereto. The flexural piece parts 48 need only be bent or curved to the side wall parts 20 side of the first case 2 such that heating gas flowing from the first gaps C1 toward the second gaps C2 can be regulated (prevented or curbed). The flexural piece parts 48 and the side wall parts 20 may be separated from each other. Also in such a configuration, the inflow amount of heating gas to the second gaps C2 can be reduced.
It is usual that the outermost end fins 4A are present in a form of a pair on the left and right sides, and it is preferable that the flexural piece parts 48 be provided in each of the pair of outermost end fins 4A, but the present invention is not limited thereto. For example, a configuration in which the flexural piece parts 48 are provided in only one of the pair of outermost end fins 4A is also included in the technical scope of the present invention.
In the embodiments described above, two kinds of means such as the flexural piece parts 48 and the guide parts 40a are provided as heating gas flow regulator, but a configuration in which only one of is provided may be adopted.
The water heaters of the embodiments described above are reverse combustion-type water heaters in which a burner is disposed on the side above primary and secondary heat exchangers, and the flowing direction of heating gas (combustion gas) is directed downward, but the present invention is not limited thereto. For example, a normal combustion type in which a burner is disposed on the side below primary and secondary heat exchangers and the flowing direction of heating gas (combustion gas) is directed upward can also be adopted.
Heating gas is not limited to combustion gas. For example, high-temperature exhaust gas generated in a cogeneration system can also be used as heating gas.
The water heater referred to in the present invention has a function of generating hot water by heating water and includes a hot water supply device for bath, a water heater for heating, and a water heater for snow melting, for example, in addition to a general hot water supply device.
Regarding heat transfer pipes of a secondary heat exchanger, heat transfer pipe having a shape other than a meandering shape or a U-shape can also be used.
Number | Date | Country | Kind |
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2018-140960 | Jul 2018 | JP | national |
2018-156970 | Aug 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/024955 | 6/24/2019 | WO | 00 |