1. Field of the Invention
The present invention relates to a water jet mechanism and method of use in a pedicure and more particularly, to a motor in a housing having a cap.
2. Description of Related Art
It is known to have a pedicure chair with a basin for bathing the feet of a person (U.S. Patent D454,705 to Long). These types of pedicure chairs have a pipe system to introduce water into, and remove water from, the basin. The water is circulated by a conventional motor-driven, shaft mounted, fan. There is frequently water leakage around the shaft requiring maintenance. Also, the pipe system is subject to accumulation of dirt, mold and bacteria and is very difficult to clean and sterilize after use by each customer. There is the possibility of health concerns, safety and anxiety of customers.
A water circulation unit having a stator which creates a rotating magnetic field and is separated from the water by a magnetically permeable wall and a rotor on the opposite side of the wall is disclosed in U.S. Pat. No. 5,941,225 to Laing. This unit is part of a hot water distribution system which circulates cooled down hot water away from a spigot and brings in hot water such that hot water is always immediately available at the spigot.
Other water circulation means known to persons skilled in the art may also be used. A single phase synchronous motor made by Hanning Elektro-werks (Model DPO 40-020) has been used for several years in washing machines and has proven to be reliable and efficient.
There is a need for a circulating system for water in a pedicure bath which provides adequate movement of the water and which can be cleaned and sterilized rapidly and effectively to provide for the health and anxiety of persons using the pedicure bath.
It is an object of the invention to provide a system for circulating water in a bath used in a pedicure, a Jacuzzi and a whirlpool bath, the system being rapidly and easily cleaned and sanitized.
It is a further object of the invention to provide a method of preparing for use a bath used in a pedicure, a jacuzzi and a whirlpool bath.
In accordance with the teachings of the present invention, there is disclosed an improvement to a pedicure chair having a whirlpool foot bath provided with a basin, wherein water is continually ejected through respective first pipes into the basin and is thereafter withdrawn therefrom through respective second pipes and wherein mold or bacteria may tend to accumulate in the pipes, such that cleaning or sterilizing the pipes after each customer becomes difficult and time consuming, and such that customer health problems or anxieties occur. The improvement has a means for filling the basin with fresh water initially, at least one induction motor and combination pump mounted in a housing on the basin and having a removable cap provided with at least one inlet opening and at least one outlet opening for communication with the basin. In this manner, the fresh water is sucked out of the basin through the inlet opening and thereafter is discharged out of the at least one outlet opening for continually recirculating the water in the basin and thereby creating a whirlpool action therein. The induction motor and combination pump has a stator and further has a magnetically-retained rotor. After each customer, the cap may be removed, the rotor manually pulled away from the stator, and the pump quickly and conveniently cleaned or sterilized. Thereafter, the magnetically-retained motor and the cap may be easily replaced, thereby saving considerable time between customers, substantially improving customer safety, and removing customer anxieties and health concerns. The removable cap has an inner surface and an outer surface. A rim is formed circumferentially about the inner surface. The at least one inlet opening is formed centrally within the cap. A circular wall is formed on the inner surface surrounding the inlet opening. The at least one outlet opening is formed through the cap between the inlet opening and the rim. The outer surface of the cap has a circumferential wall formed about the at least one outlet opening. The wall extends outwardly from the top surface of the cap forming a nozzle thereon, such that water expelled radially from the rotor is directed axially through the at least one outlet and projected from the nozzle into the basin.
In further accordance with the teachings of the present invention, there is disclosed a jet pump mounted in a basin of a pedicure chair, jacuzzi or whirlpool bath wherein water is circulated. The jet pump has a housing having an externally accessible removable cap. The cap has an outer surface and an inner surface. A rim is formed circumferentially about the inner surface. An inlet opening for water is formed centrally within the cap, a circular wall being formed on the inner surface surrounding the inlet opening. At least one outlet for water is formed through the cap between the wall around the inlet opening and the rim. The inlet opening has a plurality of spaced-apart holes arranged in a series of concentric circles. A motor having a stator and a magnetically coupled rotor is disposed within the housing, the rotor being received within the central portion of the cap. When the motor is activated, the rotor rotates drawing water through the water inlet and expelling the water radially against the wall around the inlet opening, the water circulating within the cap and being directed axially outwardly through at least one outlet.
These and other objects of the present invention will become apparent from a reading of the following specification taken in conjunction with the enclosed drawings.
As shown in
The jet pump of the present invention is shown in
An induction motor is mounted in the housing 14. The induction motor has an electrically activated stator 26 and a permanent magnet rotor (
The present invention is not limited to use with an induction motor. A single plane synchronous motor 59 such as Model DPO 40-020 available from Hanning Elektro-werks GmbH & Co. has been used successfully (
With particular reference to FIGS. 21, 26 and 27, in the illustrated embodiment a housing 14′ for the motor 59 has a housing inner surface 80 terminating at a circular outer edge 82 that is unbroken about its circumference. An inner portion 84 of the housing inner surface 80 is flat and normal to the axis A. As such, the inner portion 84 has the same slope as a reference plane that can be defined normal to the axis A. The inner portion 84 of the housing inner surface 80 is generally below the base 60 of the impeller 58. An inclined portion 86 of the housing inner surface 80 is disposed radially outwardly from the inner portion 84, and is inclined relative to the reference plane and the inner portion 84. In the illustrated embodiment the inclined portion 86 has a constant slope moving radially outwardly. A medial portion 88 of the housing inner surface 80 is also flat and normal to the axis A, and is disposed radially outwardly from the inner portion 84. An outer portion 90 of the housing inner surface 80 is disposed radially outwardly from the medial portion 88. An outer inclined part 92 of the outer portion 90 is inclined relative to the medial portion 88. In the illustrated embodiment the outer inclined part 92 curves. Thus, a slope of the outer inclined part 92 increases moving radially outwardly. An outer edge part 94 of the outer portion 90 is disposed immediately adjacent the outer edge 82, and has a length that extends in an axial direction.
As shown in
As shown in
The stator 26 is electrically connected to a low DC voltage power source using a quick-disconnect fitting 48. The stator 26 is in the housing 14 with the wiring on the opposite side from the rotor 28 and distal from the basin 12, Access to the wiring is through the back or side of the pedicure chair 10 permitting servicing of the motor (
In a typical use (
In an alternate embodiment (
Continuing with reference to FIGS. 17-20, and with particular reference to FIG. 20, an inner zone 100 of the cap inner surface 72′ can be defined in the convex dome 56. As shown, the inner zone 100 curves and is inclined relative to a reference plane normal to an axis A of the cap 32′. A medial zone 102 of the cap inner surface 72′ is radially outward from the inner zone 100. In the illustrated embodiment, the medial zone 102 is flat and parallel to the reference plane. An outer zone 104 of the cap inner surface 72′ is radially outward from the medial zone 102. In the illustrated embodiment, the outer zone 104 is inclined relative to the reference plane. Also, the outlet openings 36′ are formed through the cap inner surface 72′ in the inclined outer zone 104. In the illustrated embodiment a portion of the outlet openings 36′ are also formed through part of the medial zone 102. An engagement zone 106 of the cap inner surface 72′ is radially outward from the outer zone 104. In the illustrated embodiment, the engagement zone 106 is parallel to the reference plane.
Irrespective of the type of motor used in the housing, the inlet opening 34 in the cap 32 is centrally disposed so that the inlet opening is opposite the motor or the impeller and water is drawn from the basin 12 through the inlet opening 34.
FIGS. 26 and 27 show a configuration in which the cap 32′ embodiment of FIGS. 17-20 is fit onto motor 59. As shown, the cap 32′ is attached to the housing 14′ so that the engagement zone 106 of the cap inner surface 72′ engages the front part of the housing 14′ about its entire circumference. In this configuration, an interior chamber 110 is defined between the housing inner surface 80 and the inner surface 72′ of the cap 32′. Also, and as shown, due to the inclination of the surfaces 80, 72′, an axial distance between the cap inner surface 72′ and the housing inner surface 80 decreases moving radially outwardly in the cap inner zone 100. Similarly, an axial distance between the cap inner surface 72′ and the housing inner surface 80 decreases moving radially outwardly in the cap outer zone 104.
Further, and as shown in FIG. 27, the impeller 58 is arranged between the inlet opening 34′ and the flat inner portion 84 of the housing inner surface 80. The outlet openings 36′ through the cap 32′ are aligned with the outer portion 90 of the housing inner surface 80 at and adjacent the outer edge 82. In the illustrated embodiment, the axially-directed outer edge part 94 of the housing inner surface 80 is aligned with a corresponding axially-directed portion of the outlet opening 36′. Also, due to inclined portions of the housing inner surface 80 and/or cap inner surface 72′, a distance between the cap inner surface 72′ and housing inner surface 80 at the outlet openings 36′ is less than a distance between the cap inner surface 72′ and housing inner surface 80 at the inlet opening 34′.
Alternately, there could be provided additional caps and rotors which are maintained in a cleaning/sterilizing bath or are kept in a cleaned/sterilized condition (
In the current state-of-the-art, the basin may be wiped with a cloth/tissue having a sterilizing/cleaning material, but is not possible to adequately clean the motor/fan used to circulate the water. Further, in the present chairs, there are pipes through which the water circulates and it is not possible to adequately clean these thoroughly. The absence of dirt, mold or bacteria in these pipes and/or on the motor/fan cannot be assured. Thus, in the present chairs, the alternatives are 1) do not sterilize/clean which can produce unsanitary, dermatological problems for customers, 2) conduct a partial cleaning which is inadequate, or 3) conduct a thorough cleaning which may require approximately 20 minutes and cannot assure the cleanliness of the pipes.
The present invention provides a method of using a pedicure chair which assures that the bath for the customer is safe and sanitary and which can be prepared in a relatively short time.
Although the above description is directed to a pedicure chair, the device may be used in a jacuzzi, whirlpool bath or similar item.
Obviously, many modifications may be made without departing from the basic spirit of the present invention. Accordingly, it will be appreciated by those skilled in the art that within the scope of the appended claims, the invention may be practiced other than has been specifically described herein.
More than one reissue application has been filed for the reissue of U.S. Pat. No. 8,272,079. The reissue applications are the present application and application Ser. No. 13/910,977. This application is a continuation reissue of application Ser. No. 13/910,977, which is an application for reissue of U.S. Pat. No. 8,272,079, which is a continuation-in-part of application Ser. No. 11/312,907 filed Dec. 20, 2005 now abandoned. The contents and disclosure of which are hereby incorporated by reference herein in their entirety.
Number | Name | Date | Kind |
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3591872 | Vanegas et al. | Jul 1971 | A |
4726917 | Abe | Feb 1988 | A |
4805664 | Mattei et al. | Feb 1989 | A |
5386598 | Mersmann | Feb 1995 | A |
5862543 | Reynoso et al. | Jan 1999 | A |
5941275 | Laing | Aug 1999 | A |
6860437 | Amendt et al. | Mar 2005 | B1 |
6944893 | Mattson et al. | Sep 2005 | B1 |
7108202 | Chang | Sep 2006 | B1 |
7111334 | Chen | Sep 2006 | B2 |
8272079 | Long | Sep 2012 | B2 |
20050120473 | Southon et al. | Jun 2005 | A1 |
Number | Date | Country | |
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Parent | 13910977 | Jun 2013 | US |
Child | 11544363 | US |
Number | Date | Country | |
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Parent | 11312907 | Dec 2005 | US |
Child | 11544363 | US |
Number | Date | Country | |
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Parent | 11544363 | Oct 2006 | US |
Child | 13946899 | US | |
Parent | 11544363 | Oct 2006 | US |
Child | 13910977 | US |