The present invention relates to water-jet operating heads using a high pressure hydro-abrasive jet, for cutting various materials, such as glass, stone, marble, metals, plastic materials, ceramic materials or in general any other material suitable to be worked by the above mentioned technology.
Operating heads of the above indicated type are to be used on machines in which the operating head is movable along one or more axes by means of electronically controlled motor means in order to perform cutting operations on pieces arranged on the machine table. In machines of this type the addition of the abrasive agent to the high pressure water jet enables cutting operations to be performed also on materials of medium and high hardness, and in general on all those materials for which cutting by a pure water jet is not possible.
The invention relates to a water-jet operating head of the known type including:
Machines provided with operating heads of the above indicated type have been produced and marketed for some time by the same Applicant.
A problem which is encountered in the operating heads of the above described type lies in the wear of the components inside the head through which the high pressure jet flows, as well as in the wear of some parts in which also the added abrasive flows. This causes an enlargement of those passages, with a resulting decrease of effectiveness and precision in the cutting operation. The parts which are more subject to wear are the above mentioned focusing nozzle and the primary nozzle. The focusing nozzle has the function of focusing a coherent jet of water and abrasive which is projected against the piece surface to cut the material being worked. The primary nozzle, along with its orifice of predetermined reduced diameter, has the function of accelerating the water jet and is arranged and self-centered inside the nozzle-carrying support. Between the primary nozzle and the focusing nozzle there is interposed a mixing chamber where the water jet is added with abrasive sand. The primary nozzle, the nozzle-carrying support along with the mixing chamber and the focusing nozzle are partly or completely preassembled with each other.
During use of the machine, it is necessary to periodically replace the above mentioned parts of the head which are subject to wear in order to always ensure the requested effectiveness and precision of the cutting operations.
Water-jet heads of various types are known, for example in U.S. Pat. No. 4,555,872. In this known solution, the operations for replacing the parts subject to wear and particularly the nozzle, are time-consuming, cumbersome and not adapted to be automated.
An object of the present invention is that of providing a water-jet operating head of the above indicated type in which those parts which are subject to wear can be replaced with simple and quick operations, preferably also in an automated manner, so as to reduce to a minimum the time requested for the replacement operation, increasing thereby the productivity of the machine.
A further object of the invention lies in the provision of an operating water-jet head which achieves the above indicated purpose with a simple and relatively inexpensive structure.
In view of achieving these objects, the present invention provides a water-jet operating head having the features indicated as claimed.
Due to the above mentioned features, the operation for replacing the nozzle-carrying support, along with the mixing chamber, the primary nozzle and the focusing nozzle associated thereto can be carried out simply and rapidly and if necessary also in an automated manner (which is not possible instead in the known solution of U.S. Pat. No. 4,555,872, due to the threaded couplings between the components of the head).
Naturally, within the scope of the invention defined thereby also fall equivalent solutions, such as that in which the coupling between the nozzle-carrying support and the main support of the head includes a cavity in the nozzle-carrying support which receives the body of the head main support therewithin.
Preferably, the above mentioned connecting element is carried by said main support and is in communication with an auxiliary passage defined by two substantially radial holes, aligned with each other, which are respectively formed in said main support and in said nozzle-carrying support. The main support and the nozzle-carrying support are further provided with mutual engagement means cooperating with each other for defining the proper coupling position in which said holes are aligned with each other. This result can be obtained also providing the cavity which receives the nozzle-carrying support with a non-circular cross-section and providing a corresponding cross-section also for the nozzle-carrying support, which is received within this cavity.
In a preferred embodiment, the cylindrical body of the nozzle-carrying support has a conical centering end for facilitating insertion of the nozzle-carrying support within said cylindrical cavity of the main support.
The head can be provided with two connecting elements, for feeding abrasive material, which are diametrically opposite to each other.
Further features and advantages of the invention will become apparent from the following description with reference to the annexed drawings, given purely by way of non limiting example, in which:
With reference to
By way of example,
The machine illustrated in
The main portion 7A of the head ends with a lower end with an outer thread, on which a tubular support 9 is screwed carrying the focusing nozzle 10 of the head, having the function of focusing a coherent jet of water and abrasive which is projected against the piece surface in order to perform cutting of the material to be worked. To this end, the nozzle-carrying support 9 has an upper mouth with an inner thread screwed until the lower end of the main portion 7A and has an inner cylindrical cavity 11, of reduced diameter, within which there is received the body of the focusing nozzle 10. The focusing nozzle 10 has an axial passage 12 for ejecting the hydro-abrasive jet.
Between the lower end surface of the tubular body 7A and the mouth of the cavity 11 of reduced diameter there is interposed a primary nozzle 13, such as in form of a ring, of hard material, having a central orifice 14 with a reduced predetermined diameter, which is for causing an acceleration of the water flow coming from passage 8. The cylindrical cavity 11 defines a mixing chamber C between the primary nozzle 13 and the focusing nozzle 10, for mixing the abrasive material with the water jet. Into chamber C merges a substantially radial hole 15 formed in the tubular support 9, for adding an abrasive agent (such as garnet) to the water jet coming from passage 8. Hole 15 has an enlarged mouth which receives a connecting element 16 to which a tube 17 is connected (shown only partially in
The annexed drawings do not show the means for supplying water under pressure and abrasive agent to the head, these means being of any known type.
The body of the focusing nozzle 10 is locked within the nozzle-carrying support 9 by a bush 18 screwed onto a threaded end portion 19 of support 9.
As already clarified in the foregoing description, during use of water jet heads of the type shown in
In order to enable replacement, the entire structure constituted by support 9 with the primary nozzle 13 and the focusing nozzle 10 is dismantled by unscrewing support 9 from the lower end portion of the main portion 7A of the head after which a new structure of the same type can be screwed in place. These operations are performed manually by an operator, engaging an engagement part 7B of the main portion 7A with the aid of a wrench, in order to hold it against rotation, and rotating support 9 with the aid of another wrench, which engages an engagement portion 9B provided on the outer surface of support 9. This operation is relatively cumbersome and time-consuming and further requires, in order to be carried out, that tube 17 for adding the abrasive agent is preliminarily detached from the connecting element 16, which remains associated to support 9 when the latter is removed, to be replaced.
A first embodiment of the invention is shown in
In the illustrated example, the main portion 7A has a first element 71, defining the axial passage 8, and a second element 72, of tubular configuration, whose upper end is rigidly connected by an interference fit to the lower end portion of element 71. This arrangement is chosen only for simplifying the construction, while it is clearly understood that, in principle, the two elements 71, 72 could be made in a single piece and together define the main portion 7A of the head, which is not removed when the worn parts are replaced.
The tubular element 72 of the main portion 7A of the head defines a main support, having a cylindrical cavity 20 within which the tubular body of the support 9, carrying the focusing nozzle 10, is adapted to be slidably and removably received. Also in this case, the body of the focusing nozzle 10 defining the passage 12 for ejecting the hydro-abrasive jet is received within the tubular body of support 9. Also in this case, between the lower end surface of the main support 71 and the upper end surface of the focusing nozzle 10 there is interposed the primary nozzle 13 of hard material, with orifice 14 having a predetermined reduced diameter. Furthermore, in the illustrated case, between the primary nozzle 13 and the body of focusing nozzle 10 there is interposed a further primary nozzle 13a having an axial orifice 14a of reduced diameter, for providing the reduced cross-section for the jet acceleration.
As already indicated above, in the case of the invention the connecting element 16 is carried by the main portion 7A of the head and in particular, in the case of the illustrated example, the connecting element 16 is carried by the main support 72 forming part of the main portion 7A. The connecting element 16 is received within a substantially radial hole 21 formed in the tubular element 72 and aligned with a substantially radial hole 22 formed in the tubular body of support 9 as well as with a substantially radial hole 23 formed in the primary nozzle 13a. In this manner, the aligned holes 21,22,23 define an auxiliary passage having an abrasive central inlet axis 16a merging into mixing chamber C of the primary nozzle 13a, through which the abrasive agent can be added to the high pressure water jet, upstream of passage 12 of the focusing nozzle 10. As already indicated, two connecting elements may be provided, which are diametrically opposite to each other, in which case the above described arrangement of the passages is made for each connecting element.
Support 9 carrying the focusing nozzle 10 and element 72 forming part of the main portion 7A of the head have mutually engagement means cooperating with each other for defining the proper coupling position, in which the holes 21 and 22 are aligned with each other. In the case of the illustrated example, these mutual engagement means comprises two radial grains 24, diametrically opposite to each other, carried by support 9 and projecting radially therefrom. Grains 24 are received within corresponding front slots 25 formed on the lower front surface of the tubular element 72.
Furthermore, preferably the primary nozzle 13 and support 9 have mutually engaging surfaces formed so as to define the proper coupling position in which hole 23 is aligned with hole 22.
Support 9 carrying the focusing nozzle 10 is axially held within the cylindrical cavity 20 of element 72 forming part of the main portion 7A of the head by a rotatable nut ring 26 carried by support 9 and screwed onto a lower threaded portion 27 of the tubular element 72 in order to hold support 9 axially in position, by reacting against an annular shoulder 28 formed on the outer surface of support 9.
In replacement of nut ring 26 any other type of known device could be used, which is adapted to hold the support 9 within cavity 20, while being movable between an operative condition and an inoperative condition. In case it is desired to carry out the nozzle replacement operation in an automatic manner, for example any known coupling device of the type conventionally used in machine tools to enable automatic tool change could be used.
In use of the head of
The only relevant difference with respect to the case of
In the case of
In general, the locking ring 26 can be constituted by any type of quick locking ring, for example also of a bayonet-like type.
As also indicated, any other type of quick-locking element, as those used for automatic tool change in machine tools and robots, could also be used.
As it is clearly apparent from the foregoing description, the water jet head according to the present invention has a relatively simple structure, constituted by reduced number of parts, but yet ensures a substantially improvement with respect to the heads of known type with regard to simplicity and rapidity of operations which are necessary for replacing the nozzle.
In an electronically controlled machine of the type shown in
Naturally, while the principle of the invention remains the same, the details of construction and the embodiments may widely vary with respect to what has been described and illustrated purely by way of example, without departing from the scope of the present invention.
For example, the cavity 20 within the nozzle-carrying support 9 is received may have a non-circular cross-section and a corresponding cross-section may be provided for support 9, so that coupling between these elements also fulfills the function of the above mentioned mutual engagement means which define the proper angular position in which holes 21 and 22 are aligned.
The primary nozzle 13 and the primary nozzle 13a can be made in a single piece. Moreover, one of them or both may be made in a single piece with support 9.
Naturally the invention also protects equivalent solutions, such as that in which coupling between the nozzle-carrying support and the main support of the head includes a cavity formed in the nozzle-carrying support adapted to receive therewithin the body of the main support of the head.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
Number | Date | Country | Kind |
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TO2013A0363 | May 2013 | IT | national |
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