Water lock tap

Information

  • Patent Grant
  • 6807692
  • Patent Number
    6,807,692
  • Date Filed
    Tuesday, February 3, 2004
    21 years ago
  • Date Issued
    Tuesday, October 26, 2004
    20 years ago
Abstract
A water lock tap comprises a pedestal, which is secured to an attachment object such as a washstand, a pipe attachment member for attaching a water supply pipe to the bottom of the pedestal, and a neck, which is secured to the pedestal; the pedestal comprises a mesh structure for securing the neck to the outer periphery of the pedestal, and having a ring-like blade section which clips into an attachment hole, provided in the attachment object, and a cylindrical moving member which is suspended from the ring-like blade section and has a plurality of protruding members, which are pressed toward the outside when a cylindrical member having a screw notch in its outer periphery is screwed into a cylindrical space having a screw notch in its inner periphery. The pipe member comprises a flange section that connects to the screw notch section and is accommodated in the ring-like blade, and a joint section that is connected to the water supply pipe.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a flush tap provided on a washstand and the like, and more particularly to one which is attached from above the washstand and the like.




2. Description of the Related Art




In attaching a flush tap to, for example, a washstand, a pedestal is secured to the washstand, a water supply pipe is secured below the pedestal, and a neck is attached above the pedestal. Then, the water supply pipe is attached at the back of the washstand, and the neck is attached above the washstand.




Some necks can be attached by a single process, and selecting such a neck simplifies-the attachment operation. In contrast, most pedestals are extremely tiresome to attach.




The pedestal is attached to the washstand by screwing from the back thereof. Since washstands are usually attached to a wall, there is very little space at the back, making this a difficult operation. For this reason, it often takes a long time to secure the screw. In addition, since a water supply pipe must also be connected, the work at the back of the washstand requires a great deal of time.




A water lock is provided to a washstand and the like, and at the time of installation it must be connected to the water supply pipe below the washstand; this structure has poor workability.





FIG. 13

shows the installation structure of a neck in a conventional water lock tap. The neck comprises a neck main body


2


having a flooding exit


1


; a knob


3


is provided at the top, and a water supply section


4


having a screw cut in its periphery is provided at the bottom. The water supply section


4


is inserted through a metal washer


5


, and is secured to an unillustrated washstand by a nut


6


.




In this case, the nut


6


with the metal washer


5


inserted must be tightened using tools below the washstand, and the person who performs this operation must squeeze himself into a narrow space, making the workability extremely poor.




Consequently, there is a demand for a water lock which can be easily installed, and this has led to the use of separate structures for the neck and the pedestal section, which is attached to the washstand and supports the neck. This configuration enables the operations of attaching the pedestal section to the washstand, and attaching the neck to the pedestal section, to be separated, thereby improving the workability. A one-touch neck which can easily be attached and removed has already been provided.




However, water lock work involves not only the neck but also its pedestal, and if the pedestal cannot easily be attached and removed there is no benefit. In attempting to simplify the attachment and removal of the neck while also facilitating the attachment of the pedestal, the attachment and removal of the neck must be simplified without any great effect on the structure of the pedestal, and in particular the section where the neck is attached.




However, the conventional one-touch neck uses a screw system, and inevitably requires a rotational force to be applied to the pedestal during installation; when the pedestal has a lock nut system, the rotational force of the neck rotates the pedestal itself. As a result, the pedestal must have a special structure which can withstand this rotational force at the time of attaching the neck, requiring the entire constitution, including the pedestal, to be changed.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide a flush tap wherein the pedestal can be attached on top of the washstand and the like.




It is another object of the present invention to provide a water lock wherein the neck can be easily attached to the pedestal without requiring a pedestal of special structure.




In order to achieve the above objects, the water lock tap of this invention comprises a pedestal, which is secured to an attachment object such as a washstand, a pipe attachment member for attaching a water supply pipe to the bottom of the pedestal, and a neck, which is secured to the pedestal. The pedestal comprises a mesh structure for securing the neck to the outer periphery of the pedestal, and having a ring-like blade section which clips into an attachment hole, provided in the attachment object, and a cylindrical moving member which is suspended from the ring-like blade section and has a plurality of protruding members, which are pressed toward the outside when a cylindrical member having a screw notch in its outer periphery is screwed into a cylindrical space having a screw notch in its inner periphery, the cylindrical member having a slightly smaller diameter than the cylindrical space. The pipe attachment member comprises a screw notch section which functions as the cylindrical member, a flange section which connects to the screw notch section and is accommodated in the ring-like blade section in the pedestal, and a join section which is connected to the water supply pipe.




The present invention further provides a one-touch attachment water lock comprising a pedestal, which is secured to an attachment object such as a washstand, a pipe-connecting member for attaching a water supply pipe and supported by the pedestal, and a neck, which is secured to the pedestal. A plurality of spiraled grooves for securing the neck are provided in the outer periphery of pedestal, and a clawed member, which meshes into the spiraled grooves, is provided on the inner periphery of the base of the neck.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows the schematic constitution of an embodiment of this invention;





FIG. 2

shows a side view of a step of attaching a neck


10


to a pedestal


20


, as in

FIG. 1

;





FIGS. 3A

,


3


B, and


3


C show consecutive steps of attaching the pedestal


20


and a water supply pipe


30


to a washstand;





FIGS. 4A

,


4


B, and


4


C show the cooperative relationship between a moving member


23


, protruding members


24


, and a screw notch


31




b


of a pipe attachment member


30


, with the moving member


23


shown in cross-section;





FIGS. 5A

,


5


B, and


5


C show consecutive steps of attaching the pedestal


20


and the pipe attachment member


30


to the washstand;





FIGS. 6A and 6B

show a water-stop valve, provided inside the water attachment member


30


and opened when attaching the neck


10


after the pedestal


20


and the water attachment member


30


have been attached to the washstand,





FIG. 7

shows the constitution of an embodiment of this invention;





FIG. 8

shows a partially cross-sectional view of the assembled embodiment shown in

FIG. 7

;





FIG. 9

shows an exploded view of a pedestal which is attached in the embodiment of

FIG. 7

;





FIG. 10A

shows a diagram showing a state midway during attachment to the pedestal in

FIG. 9

, and

FIG. 10B

shows a diagram showing the state after attachment has been completed;





FIG. 11

shows a diagram showing the neck in the state shown in

FIG. 8

immediately prior to being attached to the pedestal shown in

FIG. 10B

;





FIG. 12

shows a diagram showing the internal constitution of a pipe-connecting member


202


shown in FIGS.


9


to


11


, and a connecting tool for connecting a water supply pipe to the pipe-connecting member; and





FIG. 13

shows the attachment structure of a conventional water lock.











PREFERRED EMBODIMENT





FIG. 1

is a view of the final stage of attaching a flush tap according to the present invention, and shows the state when a neck is attached to a pedestal, which is already attached to a washstand.




The neck


10


has a screw structure such that it is secured to the pedestal by being rotated by, for example, approximately 60 degrees, as shown by the arrow; for this purpose, a screw groove is cut around the pedestal


20


. Three protruding members are provided below the pedestal


20


, and project in the direction of its perimeter when an operation to connect the water supply pipe is executed from above the washstand, as explained later; the protruding members directly contact installation holes in the washstand and thereby secure it to the pedestal


20


.




It is easy to prevent the neck


10


and the pedestal


20


from becoming removed, by inserting an unillustrated securing pin into a securing pin hole


25


.




A water supply pipe


30


is secured beforehand to the pedestal


20


by a water attachment member


30


, and is inserted through a hole for attaching the pedestal


20


of the washstand at the time of attaching the pedestal


20


. After completion of the attachment of the pedestal


20


and prior to attaching the neck


10


, the bottom end of the water supply pipe is connected to a main water pipe.





FIG. 2

shows the a side view of the same state as shown in

FIG. 1

, where the neck


10


is about to be attached to the pedestal


20


. After the pedestal


20


has been attached to the washstand, an insertion hole


12


, which extends downwards in the diagram from the center of a flange


11


, provided at the bottom part of the neck


10


, is inserted into the center of the pedestal


20


, and an unillustrated screw, provided around the lower inside periphery of the neck


10


is screwed into a screw groove provided around the pedestal


20


, thereby securing the neck


10


.




Since the water supply pipe


30


is already attached to the pedestal


20


, water can be supplied after the neck


10


has been inserted by connecting the unillustrated bottom end of the water attachment member


30


to the main water pipe.





FIGS. 3A

to


3


C show three stages of attaching the pedestal


20


and the water attachment member


30


to the washstand. Firstly,

FIG. 3A

shows the pedestal


20


being fitted into the attachment hole of the washstand. As shown in

FIG. 3A

, the pedestal


20


comprises a ring-like blade section


21


on the top face of the washstand, and a substantially cylindrical moving member


23


which is suspended from the ring-like blade section


21


by three suspending members


22


; the moving member


23


supports three protruding members


24


so that they can sway freely.




In attaching the pedestal


20


into the attachment hole of the washstand, the moving member


23


is inserted into the attachment hole without allowing the protruding members


24


to snag in the attachment hole, and the ring-like blade section


21


is lowered until it directly contacts the top face of the washstand.




Then, a pipe attachment member


30


, which the water supply pipe is attached to, is inserted into holes near the centers of the ring-like blade section


21


and the moving member


23


of the pedestal


20


. The water supply pipe should have a diameter which is appropriate for passing through these holes. The moving member


23


has a screw cut into the inner face of its hole, and screws into a screw notch


31




b


, provided in the outer periphery of the pipe attachment member


30


.





FIG. 3B

shows the stage where the water attachment member


30


has been inserted a certain distance into the moving member


23


; when a flange section


31




a


is rotated in the direction of the arrow shown in the diagram, the outer periphery of the water attachment member


30


presses the protruding members


24


of the moving member


23


outwards. When the flange section


31




a


is rotated further, the moving member


23


moves upwards with its protruding members


24


still pressed outwards.





FIG. 3C

shows the stage where the moving member


23


has stopped moving, and the pedestal


20


is secured to the washstand. The pedestal


20


is secured to the washstand when the ring-like blade section


21


directly contacts the top face of the washstand and the protruding members


24


directly contact the bottom faces of the attachment holes. In the final stage of this securing operation, the direction of the pedestal


20


is confirmed and the pedestal


20


is tightened using a hexagonal wrench. The direction of the pedestal


20


is selected as appropriate to enable the neck to be attached.





FIGS. 4A

to


4


C are cross-sectional views of the moving member


23


, showing the cooperative relationship between the moving member


23


, the protruding members


24


, and the screw notch


31




b


of the water attachment member


30


. The side faces of the primary sections of the protruding members


24


are fan-shaped and face upwards, the fan-shaped primary parts forming fulcrums near the outer periphery of the moving member


23


, thereby supporting the protruding members


24


so that they can sway freely.




As shown in

FIG. 4A

, prior to inserting the water attachment member


30


into the hole in the moving member


23


, the protruding members


24


can be retracted from the outer periphery of the moving member


23


.

FIG. 4B

is a view of the three protruding members


24


from below the moving member


23


at this time, and illustrates how the three protruding members


24


can directly contact each other inside the hole of the moving member


23


.




Next, when the screw notch


31




b


of the water attachment member


30


is screwed into the moving member


23


, the protruding members


24


cannot enter the hole of the moving member


23


and are pressed outwards, reaching the outwardly protruding state shown in FIG.


4


C.





FIGS. 5A

to


5


C follow the stages of attaching the pedestal


20


and the water attachment member


30


to the washstand.

FIG. 5A

shows the bottom section of the pedestal


20


, which has been inserted into the washstand.

FIG. 5B

shows the water attachment member


30


, which a flexible tube has been attached to, prior to its insertion into the hole in the pedestal


20


.

FIG. 5C

shows the final stage of attaching the water attachment member


30


, when a wrench W is used to tighten the water attachment member


30


. At this time, a mark M, provided on the pedestal


20


, is pointed in a predetermined direction, and final tightening is performed using the wrench. The mark M shows the direction of the neck when installed.





FIGS. 6A and 6B

show how a dead water valve, provided in the water attachment member


30


, is opened while attaching the neck


10


after the pedestal


20


and the water attachment member


30


have been installed to the washstand.





FIG. 6A

shows the state when the neck


10


has been inserted a certain distance through the hole in the pedestal


20


and the water attachment member


30


, and

FIG. 6B

shows the state when the neck


10


is completely inserted. In

FIG. 6A

, there is a space between the strike face


11


in the contact metal fitting of the neck


10


and the top face of the pedestal


20


, and the insertion hole


12


of the contact metal fitting of the neck


10


at this time starts to touch the dead water valve control stick


32


in the water attachment member


30


. Then, in

FIG. 6B

, as a result-of completely inserting the neck


10


, the insertion hole


12


of the contact metal fitting presses against the dead water valve control stick


32


, whereby the valve body


33


drops, allowing water to pass through the area around the valve body


33


. As a consequence, water is released from the tap.





FIG. 7

is an exploded view of one part of the attachment structure in the embodiment of this invention, and shows the structure of the neck side. In

FIG. 7

, a washer


111


, a water-pass member


112


, and a clawed member


113


, are secured to the neck


100


by a bolt


114


, and the neck


100


is secured to the pedestal when the clawed member


113


clips into the pedestal, as described later.




The neck


100


has a flooding hole


101


, a main body


102


, and a knob


103


; the washer


111


, the water-pass member


112


, and the clawed member


113


are secured to the water supply section of the main body


102


by the bolt


114


.




The washer


111


and the water-pass member


112


are secured together with the clawed member


113


to the inner periphery of the bottom section of the neck


100


by the bolt


114


, thereby securing the flange section


112




a


of the water-pass member


112


to the water supply section of the neck


100


with the washer


111


therebetween, and fixing a connecting section


112




b


in a single piece with the neck


100


. Furthermore, clawed leg sections


113




b


extend downwards at right angles from the outer edge of a ring-like section


113




a


of the clawed member


113


, and substantially contact the inner wall of the bottom section of the neck


100


.





FIG. 8

is a partial cross-sectional view of the state when the washer


111


, the water-pass member


112


, and the clawed member


113


, are secured by the bolt


114


to the neck


100


.




As shown in

FIG. 8

, when the washer


111


, the water-pass member


112


, and the clawed member


113


, are secured to the neck


100


by the bolt


114


, the water-pass member


112


connects directly with the water supply section of the neck


100


, and a water-pass path is formed when the connecting section


112




b


is subsequently inserted into an unillustrated pipe-connecting member.




The claws of the clawed member


113


face inwards and contact the inner wall of the bottom face of the neck


100


, the neck


100


being secured to the pedestal when the clawed member


113


clips into the pedestal, which is structured so as to correspond to the clawed member


113


.





FIG. 9

is an exploded view of a pedestal


200


which securely supports the neck


100


(shown in FIGS.


7


and


8


). The pedestal


200


comprises a ring-like blade section


201


, a pipe-connecting member


202


, and a moving member


203


which is suspended from the ring-like blade member


201


.




These components are attached to the washstand


400


and support the neck


100


, while providing a water supply path for the neck


100


. That is, the ring-like blade section


201


is provided on the top face of the attachment hole position of the washstand


400


, a pipe-connecting member


202


is inserted into a hole in the center, and a screw thread, provided around the periphery of the pipe-connecting member


202


, screws into a screw groove, provided in the inner periphery of the moving member


203


, thereby moving the moving member


203


toward the bottom face of the washstand


400


, which becomes squeezed between the ring-like blade section


201


and the moving member


203


.




The ring-like blade section


201


comprises a substantially ring-shaped main body


201




a


, which has a larger outer diameter than the diameter of the water lock attachment hole provided in the washstand


400


and a slightly smaller inner diameter. The claws of the clawed member


113


(

FIGS. 7 and 8

) mesh into spiraled grooves


201




b


, provided in the, outer peripheral face of the main body


201




a


. In the case shown in

FIG. 9

, the spiraled grooves


201




b


are provided at equal intervals at three positions in the peripheral direction (at intervals of 120 degrees).




A flange section


202




a


at the top of the pipe-connecting member


202


is held in place by a step, provided in the inner periphery of the ring-like blade section


201


; this step also secures the tops of the suspended members


201




c


. The suspended members


201




c


comprise thin metal plates, and have long holes at their lower ends (as shown in

FIG. 9

) for supporting the moving member


203


so that it can move. The top ends of the suspended members


201




c


are secured in the inner periphery of the ring-like blade section


201


, and the long holes in their bottom ends mesh with protrusions provided on the outer periphery of the moving member


203


.




The moving member, suspended below the ring-like blade section


201


, is substantially cylindrical, and has a screw groove on its inner periphery for screwing the screw thread of the pipe-connecting member


202


. When the pipe-connecting member


202


is screwed in using a hexagonal wrench or the like, the moving member


203


moves in the upward direction of

FIG. 9

, and when the pipe-connecting member


202


is loosened, the moving member


203


moves in the downward direction.




Three vertical through-holes are provided in the wall of the moving member


203


, and protruding members


203




b


are attached through the through-holes so as to freely sway. The side-walls of the protruding members


203




b


are fan-shaped, and are attached into the through-holes of the moving member


203


with their fulcrums near the top-points of the holes, enabling them to swing in and out of the outer peripheral wall of the moving member


203


.




In

FIG. 9

, the protruding members


203




b


are shown protruding from the moving member


203


, but they sway freely and can be pressed inside. On the other hand, when the pipe-connecting member


202


is screwed into the moving member


203


, the protruding members


203




b


are pressed outward by the outer peripheral face of the pipe-connecting member


202


so that they protrude from the outer peripheral face of the moving member


203


.





FIGS. 10A and 10B

show the process of attaching the pedestal


200


to the washstand


400


,

FIG. 10A

showing the pipe-connecting member


202


screwed a certain distance into the moving member


203


, and

FIG. 10B

showing the pipe-connecting member


202


completely screwed in.




In

FIG. 10A

, the top section of the pipe-connecting member


202


sticks out slightly from the ring-like blade section


201


, so that the bottom of the outer peripheral face of the pipe-connecting member


202


directly contacts the protruding members


203




b


and pushes them out from the outer peripheral face of the moving member


203


. In the stage prior to this, the protruding members


203




b


are pressed while placing the ring-like blade section


201


into the attachment hole of the washstand


400


, and the pipe-connecting member


202


is inserted and screwed into the screw groove of the moving member


203


, thereby reaching the state shown in FIG.


10


A.





FIG. 10B

shows the state reached when the pipe-connecting member


202


is screwed in further, so that the bottom of the pipe-connecting member


202


protrudes greatly from the bottom end of the moving member


203


. At this time, the protruding members


203




b


are directly contacting the bottom end of the attachment hole in the washstand


400


, and the moving member


203


has moved as high as it can possibly move. The constituent material of the washstand


400


is tightly squeezed between the bottom face of the ring-like blade section


201


and the outside faces of the protruding members


203




b


, securing the pedestal


200


to the washstand


400


.





FIG. 11

shows the state immediately prior to installing the neck


100


shown in

FIG. 8

to the pedestal


200


, secured to the washstand


400


. This step of installing comprises securing the neck


100


, and connecting a water supply thereto.




The neck


100


is secured by meshing the clawed leg sections


113




b


of the neck


100


into the spiraled grooves


201




b


of the ring-like blade section


201


. As shown in

FIG. 11

, each spiraled groove


201




b


has a section which is diagonal to the top face of the ring-like blade section


201


, and a parallel section which is provided at the tip of the diagonal section.




To mesh the clawed leg sections


113




b


into the spiraled grooves


201




b


, the bottom section of the neck


100


is aligned with the top face of the ring-like blade section


201


, and a force is applied in the downward direction of

FIG. 11

while rotating the neck


100


clockwise. As the angle of rotation deepens, the clawed leg sections


113




b


follow the spiraled grooves


201




b


, traveling from the diagonal section to the parallel section until the neck


100


stops rotating. Consequently, the neck


100


becomes secured to the pedestal


200


.




On the other hand, when the neck


100


is attached, the connecting section


112




b


of the water-pass member


112


meshes with an unillustrated pipe-connecting member


202


, and an


0


-ring around the outer periphery of the connecting section


112




b


achieves a water-tight state.




An unillustrated water-supply pipe is connected to the bottom end of the pipe-connecting member


202


by using an appropriate connecting tool.





FIG. 12

shows the internal constitution of the pipe-connecting member


202


, and a connecting tool


210


for connecting the water-supply pipe thereto. The end of the pipe-connecting member


202


at the right side of

FIG. 12

has a socket structure, and the end of the connecting tool


210


at the left of

FIG. 12

has a corresponding socket structure, achieving a water-tight connection between the pipe-connecting member


202


and the connecting tool


210


. The right end of the connecting tool


210


at the opposite end to the flexible tube has a similar socket structure, and can be connected to a water-supply pipe having a similar socket structure to the pipe-connecting member


202


.




Modifications




The above embodiment describes a case where the water lock is attached to a washstand, but this invention can be similarly applied in other installations using a water lock.




Further, by changing the width, depth, and the like of the plurality of spiraled grooves in the above embodiment, it is possible to ensure that the neck can only be attached at a predetermined angle.




The above embodiment describes a neck with a screw structure, but any system which involves insertion and rotation, such as a bayonet structure, is suitable.




As described above, according to this invention, the pedestal and the pipe attachment member are attached from above the washstand, avoiding the conventional problem of installation in a place of poor workability, such as below the washstand, and making attachment easy and rapid.




Further, as described above, by providing the washstand and the like with a pedestal having spiraled grooves in its outer periphery, and providing a clawed member in the neck for meshing with the spiraled grooves, the neck can be attached and removed to/from the pedestal simply by being pressed and lightly rotated. Moreover, since the neck attachment structure in the pedestal is one wherein the neck is pressed against the pedestal while being slightly rotated so that the clawed member follows the spiraled grooves, there is no special need for a pedestal structure which prevents rotation.



Claims
  • 1. A water lock tap comprising a pedestal, which is secured to an attachment object, a pipe attachment member for attaching a water supply pipe to the bottom of the pedestal, and a neck, which is secured to the pedestal;the pedestal comprising a mesh structure for securing the neck to the outer periphery of the pedestal, and having a ring-like blade section which clips into an attachment hole, provided in the attachment object, and a cylindrical moving member which is suspended from the ring-like blade section and has a plurality of protruding members, which are pressed toward the outside when a cylindrical member having a screw notch in its outer periphery is screwed into a cylindrical space having a screw notch in its inner periphery, the cylindrical member having a slightly smaller diameter than the cylindrical space; and the pipe attachment member comprising a screw notch section which functions as the cylindrical member, a flange section which connects to the screw notch section and is accommodated in the ring-like blade section in the pedestal, and a join section which is connected to the water supply pipe.
  • 2. The water lock tap as described in claim 1, the mesh structure comprising a screw groove for securing by screwing.
  • 3. The water lock tap as described in claim 2, the screw groove in the pedestal comprising a plurality of grooves of different widths, such that the neck meshes only when screwed in at a predetermined angle.
  • 4. The water lock tap as described in claim 1, the side faces of the protruding members of the pedestal being fan-shaped, supported with their primary sections as fulcrums so that they can sway freely, and arranged at equal intervals around the pedestal.
  • 5. The water lock tap as described in claim 1, the pipe attachment member having a hole for wrench at the center of the flange section.
  • 6. The water lock tap as described in claim 1, the pipe attachment member comprising a water-stop valve near an insertion section of the neck, the water-stop valve being opened by inserting the neck.
Priority Claims (1)
Number Date Country Kind
2002-129660 May 2002 JP
Parent Case Info

This is a division of application Ser. No. 10/175,296, filed Jan. 20, 2002, now abandoned.

US Referenced Citations (10)
Number Name Date Kind
4281857 Randall Aug 1981 A
4852192 Viegener Aug 1989 A
5465749 Sauter et al. Nov 1995 A
5884662 Ko Mar 1999 A
5946746 Bloom Sep 1999 A
6006784 Tsutsui et al. Dec 1999 A
6328059 Testori et al. Dec 2001 B1
6385798 Burns et al. May 2002 B1
6421849 Gray Jul 2002 B1
6571407 Skarie Jun 2003 B1
Foreign Referenced Citations (1)
Number Date Country
2000-144830 May 2000 JP