Exemplary arrangements described herein relate to heat exchange between fluids of different densities. Exemplary arrangements relate to a system that includes a fluid collector that receives fluids of different densities and provides heat exchange between the fluids.
In commercial process environments there are often devices that generate fluids having different densities, due to different temperature and pressure properties that are developed in the particular system or device in which the fluid is used. Often the fluid is at a high temperature and the device outputs a fluid stream that includes material in both the liquid and vapor phase. Other fluids in fluid streams from devices may be at ambient temperature. Fluid temperature below ambient temperature may be provided from other systems or devices. These fluids which are at various temperatures, densities and physical states must be collected and conducted for disposal or reprocessing.
Systems that provide fluid streams of fluids at different densities which are collected and combined may benefit from improvements.
The example arrangements described herein relate to apparatus and systems that include a collector within a flow path which receives fluid streams at different densities. The fluid streams are combined in a collector which comprises a manifold heat exchange fitting. A fluid stream that enters the heat exchange fitting undergoes heat exchange with the other fluid streams. Fluid streams of mixed vapor and liquid are condensed through the heat exchange process and are collected within the body of the heat exchange fitting for communication to an appropriate flow path conduit such as a waste disposal drain line. Numerous different fluid streams of different fluid densities that originate from different devices and systems may be collected for purposes of combination and heat exchange in exemplary arrangements.
Referring now to the drawings, and particularly to
In the exemplary system 10, drain 16 of the sink is connected to a flow path which includes a drain pipe 30. Drain pipe 30 is connected to an exemplary manifold heat exchange fitting 32, which is later discussed in detail. The manifold fitting 32 is connected in the flow path to an outlet pipe 34, which in this example is connected to a liquid holding drain trap 36. In the arrangement shown, the drain trap 36 is a U-shaped trap, which is configured to maintain liquid water therein, even when water has been fully drained from the sink 14. This exemplary configuration of the drain trap 36 provides a pool of cooling water below the fitting and also avoids migration of sewer gas from a drain header 38 to which the trap is connected, up and into the sink through the sink drain. The exemplary U-shaped trap 36 further provides the function of trapping and holding heavy items which may inadvertently pass down through the drain 16 of the sink. It should be understood however, that although in the exemplary embodiment a U-shaped drain trap is utilized, other types of cooling pools and/or drain traps may be utilized in other system configurations.
The exemplary system 10 is representative of systems that may most often be used in clinical facilities. Such clinical facilities may include medical office environments, hospital environments, surgical environments, urgent care centers, veterinary hospital environments or other types of facilities in which multiple devices that produce water streams of different fluid densities may be utilized. Such clinical facilities may include a sterilization center or sterilization room. For example, in exemplary arrangements devices utilized in the clinical facility 43 in the area of the sink may include devices which discharge water streams or other liquid waste material at different densities that is to be disposed of by passing such streams in a flow path down to the drain header 38 for disposal to a sanitary sewer system. For purposes of brevity such discharged water and other liquid waste material whether in liquid or vapor form, are collectively and individually referred to herein as water. The exemplary drain header 38 is in operative connection with a sanitary sewer drain, such as a drain from the particular building in which the system 10 is located. The drain is operatively connected to a municipal or other sanitary waste water system, which provides for the treatment of waste water and other material which is passed in the fluid streams that originate from the drain of the sink and other devices. Of course, it should be understood that this approach is exemplary and in other embodiments other approaches may be used.
Devices which discharge water streams at different densities are represented by devices 40 and 42 in
In the exemplary clinical facility embodiment, the water discharge device 40 includes a liquid drain outlet 44, which is connected through a rigid drain line 46 to the fitting 32. Water discharge device 42 has a drain outlet 48, which is connected through a flexible tube 50 to the fitting 32. Of course, it should be understood that the exemplary heat exchange fitting 32 is configured to accept drain lines which provide fluid streams of different types from a plurality of water discharge devices in a manner that is later discussed.
An exemplary manifold heat exchange fitting 32 is shown in greater detail in
In the exemplary embodiment, the body 32 is comprised of a plastic material. Such a plastic material may include plastic such as ABS, PVC, CPVC or Polypropylene. However, in other embodiments, the body may be comprised of metals, such as steel, brass, copper or cast iron. In still other embodiments, the body may be comprised of other materials, such as fiberglass or composites. The material used in any exemplary system will need to provide suitable heat transfer properties and be compatible with the streams of waste material and temperature ranges of the materials in the fluid streams that are collected within the fitting body in the operation of the system.
As shown in
The body 52 further includes a fitting outlet coupling portion 64. The fitting outlet coupling portion is configured to receive the liquid that results from the communication of the different fluid streams at different densities in the fluid collection interior area. The fluid streams in communication provide heat transfer within the collector interior area that is sufficient to condense substantially all of the vapor portions of a communicated fluid stream to liquid. The comingled fluid streams which enter the fluid collection area at different densities and temperatures are collectively passed downward from the interior area through the body outlet 60 and delivered as liquid to the outlet pipe 34 as down in
It should be appreciated that although in the exemplary embodiment the fitting inlet coupling portion 62 and the fitting outlet coupling portion 64 are configured to be fittings that are in fixed attached engagement with adjacent pipe sections, in other arrangements different coupling methods may be utilized to engage the plumbing fitting 32 to adjacent pipes or other structures.
As shown in
The exemplary fluid collection interior area further includes a further axial end 70 that bounds the interior area. The further axial end 70 is disposed at the upper end of the interior area 56 that opposed of the lower end in the operative position of the fitting. The fluid collection interior area at the upper, further axial end is bounded by a further annularly tapered wall surface 72. Annularly tapered wall surface 72 extends radially outward beyond the circular areas occupied by the body inlet 58 and the body outlet 60 as shown. Further, in the exemplary arrangement the tapered wall surface 72 is coaxial with the axis 54 and extends radially increasingly further away from the body inlet and the axis with downward axial proximity to the body outlet.
In the exemplary arrangement, a tapered annular outer wall surface 74 outwardly overlies tapered wall surface 72 and bounds the upper exterior portion of the fluid collection body 52. Like tapered wall surface 72, tapered annular outer wall surface 74 is configured so that its surface is increasingly radially further away from the axis and the body inlet with increasing axial proximity to the body outlet. Of course, it should be understood that this configuration is exemplary and in other manifold fitting arrangements other configurations suitable for the necessary fluid collection, heat exchange and vapor condensation of the communicated plurality of fluid streams may be used.
A plurality of fluid stream drain fitting openings 76 extend through wall surfaces 72 and 74 of the body. The plurality of fluid stream drain fitting openings extend into the fluid collection interior area 56 of the fitting body. In an exemplary arrangement, each of the fluid stream drain fitting openings 76 comprises a threaded opening of a common size. In some exemplary arrangements, the drain fitting openings may comprise a one-half inch NPT threaded opening. In one exemplary embodiment of the fitting 32 shown, there are eight drain fitting openings in the body each suitable for receiving a fluid stream in addition to a fluid stream received through the body inlet. A top plan view of fitting 32 with eight fitting openings is shown in
In the exemplary arrangement, each of the fluid stream drain fitting openings are arranged in a circular pattern about the axis and the body inlet 58, and are uniformly angularly spaced from one another on the tapered annular outer wall surface 74, and each fluid stream drain fitting opening is positioned radially outward of the body inlet. The exemplary fluid stream drain fitting openings 76 extend substantially perpendicular to the wall surface 74 along a fluid stream drain fitting axis 80, one of which is shown in phantom in
In the exemplary arrangement, each of the fluid stream drain fitting openings is configured to receive in releasable threaded engagement therewith a drain fitting, which is fluidly connectable with and configured to receive a fluid stream from a corresponding water discharge device. Exemplary fluid stream drain fittings which may be engaged with the exemplary fluid stream fitting openings are shown in
An exemplary elbow barb fluid stream fitting 86 is shown in
Other alternative fittings that may be used in connection with exemplary embodiments include a quick connect male adaptor fluid stream fitting 88. Fitting 88 is configured to accept and engage a plastic tube in aligned engagement therewith. A quick connect elbow fitting 90 is similar to fitting 88, except that it accepts a plastic tube or other conduit therein at a 90 degree angle to the main fitting body.
Other types of fluid stream fittings, such as a threaded adaptor fitting 92 can also be used in some exemplary arrangements. Adaptor fitting 92 can be used for connecting to threaded fittings commonly used with solid conduits, such as brass fittings, which are used to engage copper or brass tubing. Alternatively, threaded fittings for engaging plastic threaded tube fittings, stainless steel tubes and fittings or other types of fluid stream conduits may be used.
It should be understood that the fluid stream fittings shown are exemplary of many different types of fittings that can be used in conjunction with exemplary embodiments of the manifold heat exchange fitting. Further, it should be appreciated that while threaded connections into the fluid collection interior area of the fitting body are shown, in other exemplary arrangements other types of connections for fluid stream fittings may be utilized. These may include for example, cemented type coupling openings included on the body which can be used to connect to cemented pipes or tubing. Further, while the exemplary embodiment shows female coupling openings through the fluid collection body, other configurations of fittings may have male adaptors for connecting to various types of fluid stream conduits that extend externally of the body. The exemplary arrangement may be adapted for use with numerous different types of fluid stream conduits and connectors as appropriate for the particular system environment in which the manifold heat exchange fitting may be utilized.
In the exemplary embodiment of manifold fitting 32, up to eight fluid stream conduits that provide fluid streams at different densities from different water discharge devices may be connected to the fitting through the fluid stream drain fitting openings 76. However, in many system configurations not all of the fluid stream drain fitting openings will be utilized for connection to a respective water discharge device that provides a fluid stream. This may be true even with lesser numbers of openings such as fittings 75 and 77. In exemplary embodiments, the unused fluid stream openings 76 are closed through use of closure members such as plugs. An exemplary plug 94 is shown in
In the operation of the exemplary equipment in the clinical facility 43 shown in the system 10, liquid water that is discharged into the sink from the water outlet 20 of the faucet 18 along with ambient air passes through the drain 16 of the sink 12. The drain water flows as a fluid stream through the drain pipe 30 and through a flow path that extends through the center of the interior area 56 of the fitting 32. The fluid stream including water drained from the sink may provide a cooling effect in the fluid collection interior area of the manifold fitting and provide a liquid film on interior surfaces of the fitting to facilitate condensation of water vapor included on other fluid streams that communicate with the interior area. Liquid in the fluid collection interior area passes out the outlet pipe 34, through the trap 36 and through the drain header 38 to the sanitary sewer.
When one or more of the water discharge devices 40, 42 are operated to provide fluid streams at different fluid densities therefrom, water and/or other waste passes from the respective fluid stream drain outlet 44, 48 and through the respective drain line 46, 50 into a respective fluid stream drain fitting positioned in a respective opening 76 of the manifold fitting 32. The fluid that passes through the fluid stream drain fitting in the opening 76 flows downward within the fluid collection interior area 56 of the body and is comingled with other fluid streams therein. The fluid stream may undergo heat exchange with the other fluid streams to condense vapor and or consolidate atomized particles in the fluid streams. Air that is present within the fluid collection interior area also may serve as a cooling fluid which provides heat exchange to achieve condensation of vapor. Fluid streams which enter the fluid collection interior area at different densities collect as liquid and flow downward to engage the annular tapered wall surface 68. The annular tapered wall surface directs the liquid toward the body outlet 60 and through the fitting outlet coupling to the outlet pipe 34 and pool of water in the trap 36. In the exemplary arrangement, the positioning of the fluid stream outlet openings 76 and the delivery of the fluid streams through the associated drain fittings in overlying relation vertically above the annular tapered wall surface 68 facilitates fluid engagement and heat exchange on the tapered wall surface, and draining the condensed and collected waste water and liquid out of the interior area of the fitting body. Further, in this exemplary arrangement the positioning of the fluid stream outlet openings from the water discharge devices outside the main axial fluid stream flow path axially through the body 52 reduces the risk of the fluid stream drain fittings that are positioned in the openings 76 from becoming clogged with residues, debris or other material.
In addition, in some exemplary arrangements the fluid stream drain fittings utilized in connection with some water discharge devices may include a stream directing outlet, which directs the fluid stream flow in a particular direction within the interior area of the fitting 32. An example of such a drain fitting with a stream directing outlet is fitting 96 shown in
Due to the NPT connections used in the exemplary embodiment, the fluid stream fittings are enabled to be angularly positioned in the suitable arrangement so as to direct the fluid stream outlet of the fitting within the fluid collection interior area in a desired direction while the threads of the body of the fluid stream fitting remain in fluid tight engagement with the threads bounding the opening 76 in which the fitting is positioned. This enables the direction of the outlet 100 to be positioned as desired within the fluid collection interior area of the body 52. In some exemplary arrangements, directing outlet is configured to cause the fluid stream to pass from the directing outlet 100 in a direction which is radially disposed from and transverse to the axis 54 such that the fluid stream passing from the outlet 100 flows in the interior area to establish a rotational flow within the interior area 56 of the body and around the annular tapered wall surface 68. This may be desirable in some embodiments to provide a disbursing or flushing action to prevent the concentration of material in an area directly below the respective drain outlet opening. It may also be useful in some arrangements to provide mixing of fluid streams and/or heat exchange with the surfaces of the interior area. It may also be useful in some arrangements for avoiding hot liquid material from engaging an area of a body comprised of plastic or other temperature intolerant material consistently in a particular location of the annular tapered wall surface 68 or other collection area location. Of course it should be understood that these approaches are exemplary and in other embodiments other approaches may be used.
In the exemplary embodiment, the fluid collection body 52 of the manifold heat exchange fitting 32 is comprised of a clamshell construction arrangement. This clamshell arrangement includes an upper portion, which includes the fitting inlet coupling portion and the tapered annular upper wall surface 74 with the fluid stream drain fitting openings 76. The clamshell arrangement also includes a lower portion which includes the fitting outlet coupling portion 64 and the annular tapered wall surface 68. This exemplary clamshell arrangement may be utilized for ease of manufacture and may provide for permanent assembly and engagement of the fluid collection body upper and lower portions. However, it should be understood that in other arrangements other configurations may be used. For example, in some arrangements the fluid collection body upper and lower portions may be separable, such as through a threaded, clamped or other releasable connection. The separability of the portions may be useful in some arrangements for purposes of cleaning or inspecting the fluid collection interior area of the device.
Further, in other arrangements the body of the fitting may have other shapes or other locations for the fluid stream drain fitting openings. For example, in some exemplary arrangements the fluid stream drain fitting openings may extend in vertically extending side walls of the body of the manifold fitting. Other body arrangements may also include other configurations and opening arrangements so as to facilitate fitting engagements from multiple directions. Further, as previously discussed, the body may include a plurality of different sizes and types of fluid stream fitting engaging structures and openings so as to facilitate the use of the manifold fitting member in numerous different types of systems. It can be appreciated that numerous different types and configurations of manifold fittings may utilize the principles described herein.
As can be appreciated, in the exemplary system 146 this configuration enables the connections of the fluid streams from the water discharge devices to the branch 156 through connection to the fitting 160. This approach may be used for example to isolate the fluid path through the fitting 160 from the fluid path through the main drain pipe 152, while avoiding the need to connect the fitting inlet coupling portion to atmosphere through the sink drain 150. Of course, this approach is exemplary of configurations which may be utilized in connection with the exemplary manifold fittings to avoid the need to use the sink drain as the opening of the fluid connection interior area of the fitting body to atmosphere.
A plurality of water discharge devices are connected to and discharge water fluid streams therefrom to the manifold fitting in this exemplary system. A filter 222 of the reverse osmosis type is fluidly connected through a drain line 224 to the manifold fitting 218. A cleaning/washing device 226 such as one used for cleaning instruments, utensils, tools, devices or other items is fluidly connected to the manifold fitting through a drain line 228.
A water treatment device 230, such as a water softener or water sterilizer is fluidly connected to manifold fitting 218 through a drain line 232. A humidifier 234, such as an air humidifier that treats air heated by a furnace 236 is fluidly connected to the manifold fitting 218 through a drain line 238. Other devices such as an air compressor, a refrigerator, an air conditioner, a steam trap, or a hot water tank pressure relief valve are other examples of devices that produce fluid streams that may be in communication with the fitting. Of course it should be understood that the described water discharge devices of system 212 are merely exemplary of devices from which the manifold fitting may receive discharged water or other fluid streams.
In the exemplary system 212 the stand pipe 220 is open to ambient air in the atmosphere and does not have a water drain line from a sink or similar drain above the stand pipe connected thereto. However, in other exemplary arrangements, one or more fluid streams such as water drain lines may be extended into an upper opening at the top of the stand pipe 220. For example, in some arrangements the stand pipe may be configured to receive an end of a relatively large drain hose or pipe therein compared to the size of the drain lines that connect directly to the body of the manifold fitting 218. Such a drain hose or pipe that discharges into the stand pipe may be from the water discharge device that discharges water at a high flow rate.
Alternatively, in other arrangements, the body inlet of the manifold fitting 218 may be connected to an air admittance/check valve like those previously described. Such a valve may operate to allow a fluid stream of air to flow into and out of the manifold fitting, while stopping any liquid discharge therefrom. Further in other exemplary systems the upper opening of the manifold fitting may be closed by a solid plug. Such a configuration may be appropriate based on the properties and types of water discharge devices to which the manifold fitting is connected.
Of course, it should be appreciated that these numerous different system configurations are exemplary. The system configurations that may be used in connection with the exemplary embodiments and numerous other configurations and arrangements may be utilized in connection with fittings having to be properties of that are discussed herein. Further, it should be appreciated that although in the exemplary embodiments the fitting structures have been used in connection with drains for water or other discarded liquids, fittings having the features described herein may be used for other functions and purposes that may be useful in providing different types of fluid conduit flows. Further while exemplary arrangements have been described in systems in which fluid streams of differing fluid densities are received in the fluid collection interior area of the fitting and heat exchange occurs within the interior area, other arrangements may include manifold fittings that receive fluid streams of fluids at similar densities that do not experience significant thermal exchange.
Although arrangements have been described herein based on certain exemplary embodiments, a wide array of modifications, variations and alternative constructions are also within the spirit and scope of the principles described herein. A number of arrangements for systems and manifold fittings have been described with reference to particular components, features, properties, attributes, relationships and methods. However, it should be understood that in other embodiments other arrangements may include other components, features, properties, attributes, relationships and/or methods which provide similar or other capabilities and functionalities.
It will also be readily understood that the features of exemplary embodiments as generally described and illustrated in the Figures can be arranged and designed in a wide array of different configurations. That is features, structures and/or characteristics of embodiments or arrangements described herein may be combined in any suitable manner in one or other embodiments or arrangements. Thus, the detailed description of the exemplary embodiments are of the apparatus, methods and articles as represented in the Figures. It is not intended to limit the scope of the embodiments as claimed, but are merely representative of selected exemplary embodiments that implement the principles described herein.
In the foregoing description, certain terms have been used to describe example arrangements for purposes of brevity, clarity and understanding. However, for example, certain terms, such as “upward,” “downward,” “higher,” “lower,” “left,” “right,” “outer,” “inner,” “front,” “rear,” “top,” and “bottom” may have been used. However, no unnecessary limitations are to be implied therefrom, because such terms have been used for descriptive purposes and are intended to be broadly construed. Such terms shall not be construed as limitations on the scope of the claims hereof. Moreover, the descriptions and illustrations herein are by way of examples and the inventive teachings are not limited to the specific details that have been shown and described.
The exemplary structures and arrangements, along with the methods of preparing and using such structures and arrangements, achieve at least some desirable objectives, eliminate difficulties encountered in the use of prior devices and systems, solve problems and attain the desirable results described herein.
In the following claims, any feature described as a means for performing a function shall be construed as encompassing any means capable of performing the recited function and shall not be deemed limited to the particular means used for performing the function in the foregoing description or mere equivalence thereof.
Having described the features, discoveries and principles of the exemplary embodiments, the manner in which they are constructed and operated, and the advantages and useful results attained, the new and useful structures, devices, elements, arrangements, parts combinations, systems, equipment, operations, methods, processes and relationships are set forth in the appended claims.
Number | Name | Date | Kind |
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20150315773 | Mullaney | Nov 2015 | A1 |
Number | Date | Country |
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WO-2014094060 | Jun 2014 | WO |
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Notice of Allowance U.S. Appl. No. 17/375,852, dated Dec. 15, 2022. |
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62256917 | Nov 2015 | US |
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Parent | 16519200 | Jul 2019 | US |
Child | 18051695 | US |
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Parent | 15351543 | Nov 2016 | US |
Child | 16519200 | US |