There are several techniques used to separate water from various contaminants or impurities, such as hydrocarbons, salts, debris, dirt/clay, coal, hazardous material, or the like. Sources of impure water can be, for example, industrial wastewater, which comes from various industries, such as from facilities including chemical plants, fossil-fuel power stations, food production facilities, iron and steel plants, mines and quarries, nuclear plants, and others. Evaporation from bodies of water (including tailings ponds, storage ponds, evaporation ponds, percolation ponds, or the like) has been used to separate various types of contaminants from water. In connection with water evaporation, collection of water formed by condensation from water vapor can be a good way to generate purified water, e.g., more purified than as may be present in the source body of water, which may be contaminated, salinated, etc. For example, salt evaporation can be used to produce salt from seawater, or can be used to dispose of brine or brackish water from desalination plants. Mining, mineral processing, and tailings operations can use evaporation to separate ore, minerals, tailings or other material from water. The oil and gas industry can use evaporation to separate various hydrocarbons from water. Evaporation can also be used to separate water from various types of hazardous or non-hazardous impurities or waste, reducing its weight and volume to make it more easily transportable and stored. Furthermore, by collecting water formed by condensation from water vapor, a good source of more purified water can be generated for a variety of uses, including as drinking or potable water, safe irrigation water, safer water for use in industrial processes, or the like.
In accordance with examples of the present technology, a water purification system, a condensation assembly, and a method of purifying impure water is disclosed. These systems, devices (assemblies), and methods provide a way of using impure water from an impure water source, e.g., brine, brackish water, seawater, produced water, effluent water, contaminated water, storm runoff, river water, pond or lake water, gray water, industrial wastewater, irrigation water, mining wastewater, oil or gas wastewater, etc., and removing dissolved and/or dispersed solids therefrom to generate a more purified water. The water purification systems described herein are based on condensing water vapor, which in most instances is relatively pure when the water vapor is condensed and collected. In some instances, if the impure water source includes evaporable impurities, such as volatile organic compounds (VOCs), there may be some toxic airborne compounds that get carried with the water vapor that may likewise be condensed with the more purified water that is collected. If the levels are low enough, the water may still be usable as collected. However, if collected and the VOCs level is too high for a given application, the collected water could then be run through the evaporation and condensation cycle a second time (or a third time, etc.) until a desired or usable water purity is reached.
The water purification systems of the present disclosure can be effective for treating impure water having a relatively high concentration of contaminants or other impurities, e.g., salt, potash, gravel, clay, chalk, stone, oil shale, oil or gas collection byproducts, metal, industrial waste, coal or coal seam gas (CSG), effluent contaminant, etc. For example, impure water having up to about 25,000 parts per million (ppm), up to about 50,000 ppm, up to about 100,000 ppm, up to about 150,000 ppm, or even up to about 250,000 ppm (by weight) in some cases can be purified using the water purification systems described herein. The water purity achieved can depend on the type of contaminant present, but in many instances can be used to achieve purified water having up to about 2,000 ppm, up to about 1,000 ppm, up to about 500 ppm, up to about 400 ppm, up to about 250 ppm, or up to about 100 ppm of impurities using only a single treatment cycle, e.g., evaporation followed by water vapor condensation to yield the purified water. If more purity is desired than what is collected by a single cycle, the collected water can be run through the same (or an adjacent) water purification system to achieve further water purity.
With respect to the term “purified” water, or when referring to “purifying” water, it is noted that this is a relative term. In other words, purification of impure water indicates that the water at the end of the process has enhanced purity relative to the impure water from the water source. This does not imply that the water is completely pure. In some instances, the water may be pure enough to use as drinking water (potable water), but in other cases, it may be pure enough for other uses other than drinking water for which the impure water source may not have been acceptable for use, e.g., watering of plants, cooking, etc. For the generation of potable water suitable for drinking, the EPA has published the National Primary Drinking Water Regulations (NPDWR), which includes standards limiting the levels of contaminants allowed in drinking water (in the US). These standards include maximum concentrations of microorganisms, disinfectants, disinfection byproducts, inorganic chemicals, organic chemicals, and radionuclides. Water can be considered potable in the context of the present disclosure if it meets or exceeds the water purity standards based on Maximum Contaminant Level (MCL) requirements of the NPDWR published as EPA 816-F-09-004 (May 2009). Notably, water that is not considered potable may still be safely drinkable if one or a few of these compounds are found to be present at slightly higher concentrations. Furthermore, water purity standards for drinking water may be different in other countries. Thus, in accordance with the present disclosure, water that is referred to as “drinkable” can be viewed flexibly in the context of local regulations and/or needs for drinkable water at a given location internationally. Again, if a desired purity is not reached, additional purification cycles can be used to further purify the previously treated water.
In accordance with this, a water purification system, for example, can include an enclosed chamber having an evaporation region and a condensation region. The evaporation region in this example can include an evaporation tower including a series of shelves to receive and increase a surface area of impure water while cascading downward from an upper shelf to lower shelves therebeneath as water evaporates therefrom to form water vapor within the enclosed chamber, as well as a fluid directing assembly to cyclically transport the impure water from a reservoir source to the upper shelf. The condensation region in this example can include a purified water-receiving vessel, and a plurality of water collectors. Individual water collectors of the plurality of water collectors can include an exterior surface coolable to a temperature below a dew point of air carrying the water vapor and shaped to channel water formed thereon by condensation to the purified water-receiving vessel.
In another example, a condensation assembly can include a plurality of water collectors to condense water vapor and form purified water. At least one water collector thereof can include an interior surface defining a cooling channel, the cooling channel to transport coolant therethrough when present, and an exterior surface providing a path for runoff of the purified water. The exterior surface can be being thermally coupled to the interior surface of the cooling channel facilitating cooling of the exterior surface by heat exchange between the inner surface and the exterior surface. The condensation assembly can also include a coolant return fluidly coupled to the at least one water collector as part of a closed-loop system to cycle and cool coolant after exiting the cooling channel to be re-supplied to the cooling channel of the at least one water collector, and a purified water-receiving vessel fluidly coupled to the exterior surface of the at least one water collector to collect the purified water after the runoff from the exterior surface.
In another example, a method of purifying impure water in an enclosed chamber can include generating water vapor from impure water within an evaporation region of an enclosed chamber to form humidified air by cascading the impure water downward from shelf to shelf of an evaporation tower. The method can also include condensing the water vapor within a condensation region of the enclosed chamber at an exterior surface of a water collector that is cooled to a temperature below a dew point of the humidified air holding the water vapor to generate purified water by condensation at the exterior surface of the water collector; and collecting the purified water formed by condensation as runoff from the exterior surface into a purified water-receiving vessel.
It is also noted that reference throughout this specification to “one embodiment,” “an embodiment,” “an example,” “one example,” “examples,” “etc.,” or similar language means that a particular feature, structure, or characteristic described in connection therewith is included in at least one example of the present disclosure, but also may be applicable to other examples. Thus, appearances of the phrases such as “in one embodiment,” “in one example,” or similar language throughout this specification may, but do not necessarily, all refer to the same embodiment. For example, when discussing any one of the embodiments herein, e.g., water purification systems, condensation assemblies, and any related systems and/or methods, each of these discussions can be considered applicable to the other examples, whether or not they are explicitly discussed in the context of that specific example. As such, features, structures, or characteristics of that disclosure or shown in the FIGS. herein may not be specifically shown and/or described in detail in every instance to avoid obscuring aspects of the disclosure.
The terms “remediation,” “evaporative separation,” or “purification” of water can both be used herein, as contaminants are being effectively separated from an impure water source. That being stated, the contaminants are removed from the water by an evaporative process. Thus, the water is being “purified” when separated and recollected by condensation. Thus, it goes through multiple phase changes, e.g., from liquid to vapor and then back to liquid. Thus, the impure water is separated from some or essentially all of the contaminants, which can then be collected as purified water after condensation. The term “purified” does not infer that it is completely pure, but rather, in a more purified form than the original impure water from the body of impure water or impure water source.
Likewise, the “impure water” is used to broadly include any type of water that has been adversely affected in quality by anthropogenic (human activity) influence, or which has other material therein (even naturally) for which there is a desire to separate that material from water. Thus, impure water can be, for example, wastewater which includes produced water, effluent water, or any other type of contaminated water that may benefit from the use of the evaporation panels, evaporation panel systems, evaporation panel sub-assemblies and assemblies, evaporation towers, evaporative separation systems, methods, and the like described herein. Furthermore, “impure water” also includes bodies of water with any material where evaporative separation may be desirable, whether caused by human activity or not, or whether that material is technically “waste” or not. For example, the term “impure water” can also include bodies of water that include large natural mineral content for which evaporable separation may be beneficial. Thus, impure water of any type that can be separated from “contaminants” or even from otherwise “desirable material,” e.g., evaporation to concentrate a salt for salt recovery, that can be concentrated by water evaporation is referred generally herein as “impure water,” regardless of its source.
Reference will now be made to certain FIGS. that represent specific examples of the present disclosure. The FIGS. are not necessarily to scale, and various modifications to the examples shown can be carried out in accordance with examples of the present disclosure. Additionally, reference numerals will be used throughout as they relate to a specific type of structure, even if that similar structure from embodiment to embodiment is not identically shaped, configured, or located. Each FIG. may include reference numerals not specifically described when discussing that specific illustration, but which may be described elsewhere herein. Likewise, discussion of structures on a specific illustration may not be numerically identified, but will be numerically identified elsewhere herein.
Referring now to the FIGS., in
In some examples, the evaporation region can include an evaporation tower 200 including a series of shelves to receive and increase a surface area of impure water while cascading downward from an upper shelf to lower shelves therebeneath as water evaporates therefrom to form water vapor 120 within the enclosed chamber. The evaporation region also can include a fluid directing assembly 70 to cyclically transport the impure water from a reservoir source 60 to the upper shelf of the evaporation tower.
The evaporation tower 200 can be constructed of an evaporation panel assembly, with a plurality of evaporation panels 10 connected together, as described in more detail in
The fluid directing assembly 70 can include, for example, a water pump 62 and a water distributor 64 positioned at an upper surface of the evaporation tower 200. The water distributor can include a sprayer nozzle (as shown), a distribution pan (See
The condensation region 140 can include a purified water-receiving vessel. The purified water-receiving vessel can include, for example, a purified water-receiving pan 172 and/or a purified water-receiving tank 192 (or secondary purified water-receiving vessel when both are present), connected by a purified water line 190. Thus, one or multiple purified water-receiving vessels can be used. The evaporation region can also include a condensation assembly 145, which may include a plurality of water collectors 150. Individual water collectors can include an exterior surface coolable to a temperature below a dew point of air carrying the water vapor 120 and can be shaped to channel or allow for gravity flow of purified water 130 formed thereon by condensation, which can be received at a purified water-receiving vessel, e.g., purified water-receiving pan and/or purified water-receiving tank.
In this example, the water collectors 150 are vertically oriented pillars or posts. In some examples, an exterior surface of the individual water collectors include a plurality of exterior condenser fins (See
In some examples, from about 2 to about 128 individual water collectors 150 can be present on a condensation assembly 145. There can likewise be many condensation assemblies within the condensation region 140 of the water purification system 100 (not shown, but shown at
Referring now to
Within the evaporation region 110 of the enclosed chamber 105, in this example, instead of a single evaporation tower as shown in
In order for the water purification system to work, the air does not need to be 100% saturated, though in many instances, it may be. For definitional purposes, at 100% relative humidity (R.H.), the air is said to be “saturated,” in that it is holding the maximum amount of moisture possible. The moisture holding capacity of saturated air increases rapidly as temperature increases. For example, the moisture holding capacity of air at 100° F. is about 10 times greater than the moisture holding capacity at 30° F., whereas the moisture holding capacity at 50° F. is about double that at 30° F. To provide some examples, at about 50° F. air holds about 0.0077 pounds of water per 1 pound of dry air (lbs H2O/lb air), at 70° F. air holds about 0.0158 lbs H2O/lb air, at 100° F. air holds about 0.044319 lbs H2O/lb air, at 150° F. air holds more than about 0.2 lbs H2O/lb air, and at about 188° F. air holds about 1 lb H2O/lb air. The “dew-point” temperature, on the other hand, is the temperature at which moisture starts to condense from the air at a constant humidity ratio. Surface, such as the surface of the water collectors (not shown, but shown at 150 in
In one example, the heating source used to raise the temperature within the evaporation region (and thus hold more water vapor) can include optics for directing or concentrating sunlight energy within the evaporation region of the enclosed chamber, e.g., through transparent or translucent portions (wall) of the enclosed chamber. As mentioned above, the optics can be a plurality of a series of sunlight-redirecting optics 114 positioned outside of the enclosed chamber which direct the sunlight energy through a transparent or translucent wall of the enclosed chamber and toward the evaporation tower(s). The sunlight-redirecting optics could alternative be within the enclosed chamber, with sunlight passing through the transparent or translucent wall prior to being redirected toward the evaporation tower(s). The sunlight-redirecting optics, or focusing mirrors, can be angled and/or moved along with the sun to extend the daylight time where concentrated solar energy is directed toward the evaporation tower(s). In other examples, the heating source could be a radiant heating source, an IR heating source, a forced air heating source, a flanged heating source, a circulation or inline heating source, a hydrocarbon heating source, a solar heat generating source, or a combination thereof.
Thus, in the example shown in
Irrespective of these example temperature ranges, maximum temperatures reached for a specific water purification system 100 at or within the enclosed chamber may be as high as desired for a given application. On the other hand, temperatures may be limited by the melting and/or degradation temperature of the equipment used. For example, the evaporation tower(s) 200A and 200B may be constructed from HDPE, which has a melting point around 265° F. and a softening point as low as about 210° F. Thus, a system that utilizes HDPE for the evaporation tower may benefit from keeping a maximum temperature about 10% (or more) below its softening point, e.g., maximum temperature of about 190° F. or so. This maximum temperature could be set to protect the integrity of the evaporation tower(s) in this example. If the temperature were to get too hot relative to the softening point temperature of the HDPE material, impure water from the body of impure water 60 could be cycled more frequently to provide additional cooling to the evaporation tower(s). Alternatively, the sunlight-redirecting optics could be rotated so that they are no longer focused on the evaporation tower(s). For example, the sunlight-redirecting reflectors could be pointed toward the sky or otherwise pointed elsewhere if the enclosed chamber (or any structure therein or thereof) is getting too hot. The same calculation could be carried out for other structures, such as based on the material used to form the enclosed chamber. Temperatures can be kept at a maximum level that protects such structures.
In connection with examples for building evaporation towers in accordance with the present disclosure, some embodiments are provided in
With this in mind, various terminology is used herein as it relates to the evaporation panels, evaporation panel sub-assemblies, evaporation panel assemblies, evaporation towers, and evaporation panel systems described herein. For example, references to terms, such as “horizontal,” “vertical,” “upwardly,” “downwardly,” “upper,” lower,” “top,” bottom,” etc., are generally used relative to the normal operating orientation of the evaporation panels, evaporation panel systems, evaporation panel sub-assemblies, evaporation panel assemblies (single or multiple grouped evaporation panel assemblies), evaporation towers, evaporative separation systems, methods, or the like; or to provide information regarding the spatial relationship between relative features, unless the context indicates otherwise, e.g., such as use of the term “upper” to describe a drawing sheet per se rather than to describe a structure depicted by a FIG. on the drawing sheet. That being stated, some degree of flexibility is intended with respect to absolute orientation or relative relationships. For example, a “horizontal” evaporation shelf may be generally horizontal within a few angular degrees from completely horizontal, or “upwardly facing” may face generally upward, but not necessarily directly upward, etc. In some instances, as an exception where the context may dictate otherwise, minor deviations from absolute orientation or spatial relationships can be specifically described and can thus exclude absolute orientations or spatial relationships, e.g., referring to a lower surface of an evaporation shelf having a slope of from greater than 0° to about 5° would exclude an absolute horizontal lower surface.
The term “laterally” or “lateral” herein generally refers to a side-to-side relationship, and in some limited instances, a front-to-back relationship when defined. For example, when referring to a single evaporation panel, male connectors can be described as being positioned laterally at ends of the evaporation panel (as opposed to a top or a bottom, or a front or back of the panel). Thus, front-to-back (or evaporation panel “depth”) of a single evaporation panel is not considered to be lateral as used herein. On the other hand, when describing the orthogonal (or perpendicular) joining of two evaporation panels, as one evaporation panel has a first orientation and a second evaporation panel has a second perpendicular orientation, this relationship can be described as laterally joining two evaporation panels together, because it results in laterally building out a larger evaporation panel sub-assembly or assembly. More specifically, these two evaporation panels can even more accurately be described as being joined laterally and orthogonally together. Stated another way, when using the terms “laterally” or “lateral,” with respect to a single evaporation panel or an evaporation panel sub-assembly or assembly, there is typically at least one evaporation panel that is being described with respect to an end thereof, such as at a right and/or left end where one or more male connectors are positioned (based on normal operating and upright positioning or orientation, unless the context clearly dictates otherwise). As a further minor point, when referring to an individual feature of an evaporation panel, such as a specific male connector or a specific evaporation fin or a column of evaporation fins, for example, the term “laterally” can be used more generally to describe the feature in any essentially horizontal direction. For example, an evaporation fin can be described as having lateral dimensions along an x-y axes as viewed from above (with the evaporation panel in its upright normal orientation).
When referring generally to one or more “support column(s),” these can be described in two general contexts. A support column, in one example, can be described as spanning the vertical length of the evaporation panel, from the lowermost evaporation shelf to the uppermost evaporation shelf. Thus, the support column can likewise be described as including various support column “sections” between immediately adjacent evaporation shelves. However, in other contexts, a support column, when the context is appropriate, may alternatively refer to the support column section between two immediately adjacent evaporation shelves. In this latter context, the support column typically refers more specifically to the spatial relationship of the support column. For example, a support column may be described as being “between” a first evaporation shelf and a second evaporation shelf. The support column in this example can be understood to be between two immediately adjacent evaporation shelves, or two other evaporation shelves that have one, two, three, four, etc., evaporation shelves therebetween, depending on the context.
The term “releasably join” or “releasably joined,” or even “releasably locked” refers to a mechanical engagement where two (or more) structures (e.g., a structure and an opening defined or bordered by a structure) are joined or snapped together with a locking mechanism, but the locking mechanism can allow for unlocking by an affirmative mechanical action placed on one or both structures, e.g., pinching, pushing, pulling, sliding, lifting, twisting, etc. The mechanical action can include a human finger interaction or can include the use of an unlocking tool of some type, for example. Once two structures are “releasably joined” in place, the two structures should remain together unless a typically intentionally mechanical action occurs. On the other hand, the term “locked” or “un-releasably locked” refers to two (or more) separate structures joined together by a locking mechanism, but they cannot be disjoined without damaging one or more of the structures, or alternatively, by removing a third mechanism (such as a security fastener, e.g., security clip, security pin, etc.) that may be used to convert a joint from being “releasably joined” to “locked.” As an example, a security clip can itself be “releasably joined” with respect to a joint, e.g., a male connector/female receiving opening, but even though it may itself be releasably joined thereto, it can also cause the joint per se to become a “locked” joint. To unlock the joint, the security clip can be removed, and now the joint reverts back to a “releasably joined” joint.
The terms “first, “second,” “third,” etc., are used for convenience and do not infer any relative positioning, nor do these terms need to be used consistently through the entire specification and claims, as they are intended to be relative terms with respect to one another and not absolute with respect to structure. Thus, because these terms are relative to one another, they may be used interchangeably from one example to the next, but are typically used consistently within a single example or within a specific claim set. To illustrate, the use of “first” and “second” in the present disclosure may be used one way describing two relative evaporation panels, and in a different example or in the claims, “first” and “second” terminology may be reassigned. However, within a single example, or a single claim set, the use of the terms “first” and “second” should be used in an internally consistent manner as to that specific example or that specific claim set.
Turning now more specifically to
Essentially, a plurality of evaporation shelves can include an upper surface 18 and a lower surface 20 for receiving, holding, and distributing the impure water in a generally downward direction, while exposing a large surface area (air/liquid interface) of the impure water to the natural properties of evaporation, for example. In one specific example, the evaporation shelves can have a flat or essentially flat upper surface with a slight taper over an edge 22 (such as a beveled edge) thereof and a minor slope at the lower surface underneath, e.g., from >0° to 5°, 1° to 4°, 2° to 4°, or about 3° from horizontal. The very slight slope is difficult to see in
Additional features that can be present on the evaporation panel 10 of
Though there is a great deal of impure water surface area generated by the multiple evaporation shelves 16, a significant amount of additional surface area can also be provided by the support columns 30 that are used to support and separate the evaporation shelves. For example, when the evaporation panel including the evaporation shelves are filled with impure water, the support columns can also load impure water, providing still more impure water surface area (air/liquid interface) suitable for evaporation.
The evaporation panel 10 can also include structures that are suitable for joining or connecting (and disconnecting) adjacent evaporation panels to form an evaporation panel assembly. In
In further detail, the male connectors 40 on the right side are vertically offset compared to the male connectors on the left side. This is so that two evaporation panels can be aligned and joined along a common vertical plane. If these male connectors were not vertically offset along opposite ends or sides of the evaporation panel, they would not be able to be aligned in this particular configuration, assuming all panels were at rest on a common horizontal planar surface, e.g., the male connectors of two different evaporation panels would occupy the same female receiving opening. On the other hand, if the male connectors were shorter, or if the male connectors were offset with respect to one another but were not necessarily positionally offset with respect to the occupying female receiving opening, they could be configured to occupy a common female receiving opening.
In further detail, evaporation fins 34 found at lateral ends or sides of the evaporation panel (on the support column(s) immediately adjacent to the male connectors) can be smaller in size than other evaporation fins. This is so that the evaporation fins can fit within a female receiving opening of an orthogonally adjacent evaporation panel when two evaporation panels are joined together.
The evaporation panel 10 generally includes a series of vertically stacked, laterally elongated evaporation shelves 16, and a series of vertically oriented support columns 30 positioned periodically along the elongated evaporation shelves which provide support and separation between the series of evaporation shelves. In this configuration, the evaporation shelves and the support columns have the appearance of and provide a “grid structure” with essentially uniformly shaped and aligned rectangular open spaces throughout, and evaporation shelves and support columns defining the grid structure. For definitional purposes, a grid structure such as this, e.g., more than 95% of the area (width by height) is a grid structure with shelves and columns defining the grid with open spaces that are rectangular (or square) defined therebetween, can be more generally described as part of a larger class of structures referred to herein as “grid-like structures.”
Support columns 30 and female receiving openings 42 (or other open spaces), on the other hand, can alternatively be positioned non-periodically or at locations that are not evenly spaced along a length of the evaporation shelves. This configuration includes openings of multiple sizes, some of which are female receiving openings 42 and others of which are not as suitable for joining with a male connector 40, referred to more generically as open spaces 48. Though the male connector can be inserted into these open spaces, because of the larger size of the openings, the male connector may not receive the lateral support otherwise provided at the female receiving openings due to the close proximity of the support column to male connector releasably joined therebetween. That being mentioned, it is noted, however, that “open spaces” can be of any configuration where a male connector is not ultimately joined therein, whether that be an unused female receiving opening or a more dedicated open space not intended to receive a male connector. For definitional purposes, even when the evaporation panel structure includes open spaces of varied lateral size dimensions or widths, the structure still includes vertical columns and horizontal evaporation shelves forming generally rectangular open spaces of different sizes, and thus, this type of structure can be referred to herein as a “grid-like structure,” or more specifically, a “non-periodic horizontally varied grid-like structure.” For that matter, evaporation panel structures that include “grid” or “grid-like” portions along a significant area of the evaporation panel, e.g., at least 50% by area (width by height dimension, excluding depth), can also be considered to be grid-like structures. Likewise, female-receiving openings may be offset horizontally between pairs of adjacent shelves and may still be considered to be “grid-like.”.
In accordance with more specific examples, certain impure water flow paths can be generated using the evaporation panels described herein. In one example, when impure water is loaded at an upper surface of an evaporation shelf, the impure water can be transferred to its lower surface (around a tapered or beveled edge in one example) and to additional “upper surfaces” on evaporation shelves positioned therebeneath. Some of the impure water can also be transferred to the evaporation fins, for example, and then passed down to the next evaporation shelf. Thus, as water is evaporated from the impure water at various upper surfaces and evaporation fins, a more concentrated impure water can move downward along the evaporation panel. This can lead to a cascading of impure water in a generally downward direction where the evaporation removes or reduces water content and the contaminants or other material in the impure water become more concentrated, or alternatively the water becomes cooled in evaporative cooling examples. The evaporation shelves can be stacked in any number within a single evaporation panel, e.g., from 2 to 200 evaporation shelves, from 4 to 50 evaporation shelves, from 8 to 24 shelves, etc. The evaporation shelves can thus be vertically stacked and spaced apart with horizontal evaporation fins positioned therebetween. In one example, the evaporation panel can include at least four evaporation shelves and at least four support columns between each pair of evaporation shelves. This particular evaporation panel can also include at least nine open spaces, some of which can act as female receiving openings for receiving one or more male connectors from an adjacently orthogonally positioned evaporation panel.
Turning now to
With these enlarged evaporative airflow channels 58A and 58B, when they are positioned in alignment with respect to horizontal airflow through an evaporation tower, they can allow for airflow/evaporation to and from evaporation panel to evaporation panel, from outside of the evaporation panel assembly to within the evaporation panel assembly. These enlarged airflow patterns can also be extended by aligning the (already aligned) enlarged evaporative airflow channels coupled with enlarged inter-panel spaces (see 39 at
In further detail with respect to
The evaporation panels 10 can also include structures that are suitable for joining (releasably joining) adjacent evaporation panels from a common evaporation panel system to form an evaporation panel assembly. This particular evaporation panel includes a series of male connectors 40 at sides or ends (positioned laterally at ends when viewing the evaporation panel from the front) of the evaporation panel. The male connectors can be joined orthogonally with other adjacent evaporation panels in any of the many female receiving openings 42 that may be available. In this example, the female receiving openings can also act as open spaces (most of which being available for airflow as many may not specifically be associated with a corresponding male connector) to facilitate airflow through the evaporation panel. As with the evaporation panels previously shown, the male connectors on the right side can be vertically offset with respect to the male connectors on the left side. This is so that two evaporation panels can be joined in a common line (with an orthogonally positioned third evaporation panel positioned therebetween). If these male connectors were not vertically offset along the lateral sides or ends of the evaporation panel, they would not be able to align in this particular configuration, e.g., the male connectors would occupy the same female receiving opening. That being stated, as with any of the other examples, if the male connectors were shorter so that they did not interfere with one another, or if the male connectors were otherwise offset with respect to one another, but were not necessarily positionally offset in separate female receiving openings, they could be configured to occupy the common female receiving opening (e.g., two male connectors that would “face” one another or pass along-side of one another for positioning within a common female receiving opening could be offset within the female receiving opening or could be otherwise shaped to not interfere with one another). In further detail, the evaporation fins 34 found at the lateral ends or sides of the evaporation panel (at the support column(s) immediately adjacent to the vertically aligned male connectors) can be smaller in size than other evaporation fins. This is so that the evaporation fins could still provide some impure water-holding and evaporative function, while still being able to fit within a female receiving opening of an orthogonally adjacent evaporation panel when two evaporation panels are releasably joined or locked together.
In further detail, to facilitate evaporation, adjacent evaporation shelves can vertically define and border a plurality of open spaces within the evaporation panel, and adjacent support columns can horizontally define and border the plurality of open spaces as well. Thus, to promote evaporation of the impure water from the waste material contained therein, airflow through these open spaces can occur, as previously described, e.g., including generic open spaces 48 or female receiving openings 42 that may not be used for receiving male connectors 40. In further detail, evaporative fins 34 of the vertical support column 30 (when loaded with a column of impure water, for example) can generally define and border enlarged evaporative airflow channel 58A having a channel area that can be at least eight (8) times larger than an average area of the individual open spaces, e.g., 8 to 80 times larger, 10 to 60 times larger, 10 to 40 times larger, 20 to 40 times larger, etc. In one example, a second enlarged evaporative airflow channel 58B having a channel area at least eight (8) times larger than the average area of the open spaces can also be present, e.g., 8 to 80 times larger, 10 to 60 times larger, 10 to 40 times larger, 20 to 40 times larger, etc. In one example, one of the enlarged evaporative airflow channels can be larger than the other, or in still another example, the two airflow channels can be about the same size.
For further clarity with respect to the examples shown in
As a specific example regarding the area size ratio of the average area size of the open spaces compared to the absolute area size of a single enlarged evaporative airflow channel, the ratio of the average area size of the open spaces (all of which are female receiving openings in this example, ignoring gap spaces between evaporation fins, and ignoring the positive structure of the cross-supports that fall within the open spaces) to the average area size of enlarged evaporation airflow channel 58A can be about 1:30 (e.g., just under 30 times larger). In further detail, the ratio of the average area size of the open spaces to the absolute area size of enlarged evaporation airflow channel 58B is about 1:35 (just under about 35 times larger). Thus, these enlarged evaporation airflow channels are both within the range of “at least eight (8) times larger” compared to the average area size of the open spaces. More specific suitable area size ratio ranges can be, for example, from 1:8 to 1:80, from 1:10 to 1:60, from 1:10 to 1:40, from 1:20 to 1:40, etc.
Turning now to some of the functional features of the evaporation panels described herein, for purposes of further showing and describing both the shape and configuration of a water column that can be formed, as well as airflow patterns that the water columns can influence,
In further detail,
Turning now to
In one example, as the impure water cascades from an evaporation shelf upper surface 18, around an edge 22 (such as a beveled edge) and onto a lower (downward facing) surface 20 thereof, a portion of the impure water can be passed directly from the lower surface to the next evaporation shelf (therebeneath), and another portion can be passed to the vertical water column supported by the presence and configuration of the evaporation fins of the support column, and so forth. An upwardly extending ridge 24 can be present on the upper surface to prevent pooling at a center of the evaporation shelf and to guide the impure water toward the edge rather than toward the end. This ridge can also provide wind resistance, preventing impure water from being blown from the upper surface as well as holding impure water in place in situations where the panel may be slightly tilted due to wind, for example. The downwardly extending ridge 26 can be present to facilitate downwardly cascading impure water from one evaporation shelf to the next, either directly or as a guide toward the support column.
In further detail, to form the vertical water column 54, spacing between the evaporation fins 34 as well as material choice can be considered in order to take advantage of the surface tension of impure water. For example, the evaporation fins can be spaced apart at from 0.2 cm to 1 cm, but more typically from 0.3 cm to 0.7 cm, or from 0.4 cm to 0.6 cm. Likewise, the uppermost evaporation fin can be similarly spaced from a lower surface 20 of the evaporation shelf that is positioned thereabove. The lowermost evaporation fin can be likewise similarly spaced from an upper surface 18 of the evaporation shelf that is positioned therebeneath. In further detail, the support column 30 can include a support beam 32, such as a centrally positioned support beam, and the evaporation fins can extend outward from the support beam (on average) at from 0.2 cm to 1 cm, but more typically from 0.3 cm to 0.7 cm, or from 0.4 cm to 0.8 cm. These dimensions are provided by way of example only, and other dimensions can be selected based on the material choice, the type of impure water, the desired flow rate of the impure water, etc.
As shown in
In further detail,
In further detail, during evaporation (particularly when a more complex evaporation panel assembly is formed such as that shown
The evaporation panels (10A and 10B) can also include support columns 30 including support beams 32 and evaporation fins 34, as previously described. Notably, when the evaporation panels are joined together, the bottom of evaporation panel 10A can be placed or stacked on the top of evaporation panel 10B. To prevent movement or slippage when in place, the top of the second (lower) evaporation panel can include coupling ridges 44 and can be paired with the bottom of the first (upper) evaporation panel, which can include corresponding coupling grooves 46. When the first and second evaporation panels are joined at the bottom and top surfaces, respectively, the lowermost shelf of evaporation panel 10A and the uppermost shelf of evaporation panel 10B become unified to form a “single” evaporation shelf, shown generally at panel interface 13 in
The evaporation panel system or assembly shown in
When referring to “assemblies,” or “sub-assemblies,” or when describing the “assembly” of evaporation panels into sub-assemblies or evaporation towers, etc., it is understood that the assemblies can likewise be disassembled. Thus, the evaporation panels described herein can be part of a modular system that can be assembled, such as on-site at an oil drilling or processing site or at a mining site, etc., and then can be disassembled and stacked for future use or transported away from the site, such as for disposal, recycling, or in many instances, for reuse (reassembly) at another site.
Turning now to
It is noteworthy that the “cube” configuration shown in
With this example in mind, the term “unit structure” or “sub-assembly” can be used to refer to any basic evaporation panel configuration that can be used repetitiously or semi-repetitiously to be joined together (sometimes with other types of sub-assembly shapes or other configurations of sub-assembly shapes of the same type) to laterally build out more complex evaporation panel assemblies. Sub-assemblies refer to laterally joined evaporation panels, and not vertically stacked evaporation panels. Furthermore, “sub-assemblies” are basic units of any number of orthogonally joined evaporation panels that can generally be about one panel wide by about one panel deep by one panel high, e.g., 1×1×1 panel dimension. Thus, any configuration that is the size of about a 1×1×1 panel can be considered a “sub-assembly” in accordance with examples of the present disclosure. Notably, the dimensional relationship of 1×1×1 does not infer an absolute relational dimension, but rather, only relative dimensional ratios consistent with the manner in which the evaporation panels join together orthogonally. For example, evaporation panels that are two feet wide, two feet tall, and two inches deep can be used to form an essentially 2 cubic foot sub-assembly. That being stated, the exact relational dimension of each sub-assembly may not be an exact 1×1×1 dimension (or 1:1:1 size ratio), as when panels are joined orthogonally, the depth of one or two evaporation panels can add to the width of an orthogonally oriented evaporation panel. For example, if a panel is two feet wide by two feet tall by two inches deep, a 1×1×1 sub-assembly may be two feet four inches wide, two feet tall, and two feet deep (assuming two evaporation panels are oriented in parallel with one or more intervening evaporation panel(s) orthogonally positioned therebetween); or the sub-assembly may be two feet two inches wide, two feet tall, and two feet deep (if there is only one evaporation panel in one “end” or “spine” evaporation panel in one of the two orthogonal orientations relative to parallel “teeth” evaporation panels). These configurations would still be considered to be a “sub-assembly” in accordance with examples of the present disclosure. Thus, for definitional purposes, a 1×1×1 evaporation panel sub-assembly, or a 1:1:1 evaporation panel sub-assembly size ratio includes the addition of relative depths of “end” or “spine” evaporation panels, which will be defined in further detail hereafter.
In some examples, there may be two or more types of sub-assemblies or unit structures that can be formed that may be used to build out more complex evaporation assemblies in a repetitive or semi-repetitive manner. Thus, a “cube” is but one example of such a unit structure or sub-assembly. A cube may, for example, be joined with (another) comb-shaped sub assembly to form two adjacent cubes which share a common joining evaporation panel. Furthermore, other unit structures or sub-assemblies can be joined with other sub-assemblies to build more complex evaporation panel assemblies, and such sub-assemblies can include the following: L-shaped, T-shaped, comb-shaped (e.g., U-shaped, E-shaped, cube-shaped, etc.), pi-shaped, asymmetrical shapes thereof, etc. Some of these example configurations are shown in
The shapes described herein with respect to the various sub-assemblies are based on a top plan view of assembled evaporation panels. For brevity and to avoid overly complicated descriptions of the various sub-assemblies that can be used to form more complex evaporation panel assemblies, e.g., towers, in describing the various sub-assembly shapes below in further detail, the term “panel” may be used generally rather than the longer term “evaporation panel.” Furthermore, for each of these sub-assemblies described herein, even spacing between parallel panels, variable spacing between panels, symmetrical spacing and/or positioning of panels, or asymmetrical spacing and/or positioning of panels can be used. In examples where female receiving openings may be horizontally offset in the form of a horizontally offset grid-like structure; or in examples which use non-periodic horizontally varied grid-like structures, alternative spatial relationships between orthogonally joined “teeth” panels along a “spine” panel of the sub-assembly can be present. These arrangements are not specifically discussed in the context of
Turning now to a more detailed description of the various sub-assemblies shown in
Another basic sub-assembly structure is referred to herein as “comb-shaped,” which includes three or more panels, where a second and third panel are orthogonally positioned relative to a first panel, and the male connectors of the two panels are each individually joined with the laterally outermost female receiving openings of the first panel. In other words, the two panels, or “teeth” attach to the first panel, or “spine,” at opposite ends thereof within female receiving openings of the first panel. Notably, additional comb teeth may also be positioned between the two outermost comb teeth. Specific examples of comb-shaped sub-assemblies are shown in
Another sub-assembly shape that can be particularly useful for building strong and potentially quite tall evaporation panel assemblies is the pi-shaped sub-assembly. The term “pi-shaped” can refer to shapes (when viewed from above) which include a first evaporation panel (spine), and a second panel and a third panel (teeth) that are positioned orthogonally with respect to a first panel, leaving at least the outermost female receiving opening positions on the first panel or spine open. Thus, the shape approximates the general configuration of the Greek symbol for pi (π), e.g., at least one panel (the first panel) having the laterally outermost female receiving openings remaining unused or open and including two (or more) orthogonal panels joined thereto. The pi-shaped sub-assembly can be symmetrical, with the same number of outermost female receiving opening positions of the first panel or spine open (e.g., one vertically aligned female receiving opening position on each side, two on each side, etc.), or can be asymmetrical, with a different number of open positions on each side of the first panel or spine open (e.g., one vertically aligned female receiving opening position on one side, and three open positions on the other side, etc.). There are instances where asymmetrical pi-shaped sub-assemblies may be used with symmetrical pi-shaped sub-assemblies to achieve a more ordered evaporation panel assembly as a whole. See for example
As a note, when joining multiple sub-assemblies together laterally or vertically to form a more complex evaporation panel assembly, the fact these structures are described as discrete “sub-assemblies” in no way implies that each sub-assembly must be first formed before any two sub-assemblies can be joined together laterally. On the contrary, when building an evaporation panel assembly, multiple panel sub-assemblies may be put together at the same time as one another, panel sub-assemblies can be partially assembled when joined with laterally adjacent panel sub-assemblies or adjacent partially assembled panel sub-assemblies or individual evaporation panels of an adjacent panel sub-assembly, larger evaporation panel assemblies can be formed one evaporation panel at time without regard to the configuration of panel sub-assemblies incidentally formed during a build, or panel sub-assemblies may be fully joined or formed prior to assembling two or more sub-assemblies together to form a larger evaporation panel assembly. In other words, “sub-assemblies” are defined herein to describe portions of the evaporation panel assembly, once assembled, and does not imply that sub-assemblies must first be put together before joining respective panel sub-assemblies, unless the context dictates otherwise.
There are several advantages to using one or more pi-shaped sub-assemblies in forming an evaporation panel assembly. For example, as shown in
As shown in
In further detail with respect to
With respect to enhanced vertical compression strength (e.g., the ability to build the structure higher without crushing the bottom or lower levels) and enhanced rotational shear strength (e.g., the ability to resist shear forces strength) mentioned in
Though not labeled or shown in close detail, the individual evaporation panels can include a plurality of stacked shelves, support columns, female receiving openings, etc., as previously described. From this view, some of the uppermost and unused male connectors 40 are visible. Without naming each evaporation panel specifically, suffice it to say that there are thirty-two (32) evaporation panels that are oriented parallel to one another, and there are thirty-seven (37) evaporation panels that are connected therewith in an orthogonal orientation therefrom. In this configuration, similar to the example cube configuration shown in
Again, though not specifically labeled or shown in close detail, the individual evaporation panels can include a plurality of stacked shelves, support columns, female receiving openings, etc., as previously described. From this view, some of the uppermost male connectors 40 are visible. In this configuration, similar to the cube configuration shown in
In more specific detail, this embodiment provides another unique example which utilizes multiple versions of the pi-shaped sub-assembly, including a sub-assembly with six (6) evaporation panels (one pi-shaped asymmetrical), sub-assemblies with seven (7) evaporation panels (three pi-shaped asymmetrical with secondary spine; and three pi-shaped symmetrical), and a sub-assembly with eight (8) evaporation panels (one pi-shaped symmetrical with secondary spine). Some of the pi-shaped sub-assemblies include five (5) teeth, and others include six (6) teeth. Some sub-assemblies include a single spine, others include two (2) spines, e.g., a spine and secondary spine. Furthermore, some sub-assemblies are symmetrical and others are asymmetrical. Once joined together, however, each sub-assembly can share an evaporation panel(s) with adjacent sub-assemblies, thus providing a more uniform evaporation panel assembly structure that can form a repeatable pattern. Furthermore, in this particular configuration, though evaporation panels including those shown in
Turning now to
In further detail, the first evaporation panel assembly of a first evaporation tower 200A and/or the second evaporation panel assembly or a second evaporation tower 200B can include a wall portion 210, also built from evaporation panel sub-assemblies assembled from individual evaporation panels. In this instance, the wall is shown as built at a height of two “cube sub-assemblies,” which in one example can be about 4 feet high if individual evaporation panels are about 2 feet in length. However, the basic configuration can be similarly prepared using pi-shaped sub-assemblies or other comb-shaped sub-assemblies. The wall can provide human operator safety when walking on top of one or both evaporation panel assemblies or towers. In this particular example, there can also be vertical airshafts 208 also designed into the evaporation panel assemblies to facilitate airflow and/or evaporative water vapor clearing from within the evaporation panel assembly. Thus, airflow and/or water vapor clearing from the evaporation panel assembly can occur either horizontally or vertically. To illustrate, with respect to horizontal airflow and water vapor clearing, open spaces (dedicated open spaces 48 shown in particular in
In further detail, in one example, access to a top portion of the evaporation panel assembly can be provided by stairway 212, which can be assembled using evaporation panels or evaporation panel sub-structures integrated into the overall structure of the evaporation panel assembly or tower. In this example, the stairway is provided by evaporation panels that are about half the height of the other evaporation panels. This is an example of where it may be advantageous to use differently configured or sized evaporation panels. However, in other examples, full evaporation panel sub-assemblies could be used to form larger stairs, e.g., stairs 2 feet in height if the evaporation panel sub-assemblies are likewise two feet tall. In either case, in this and other examples, multiple evaporation panel sub-assemblies or evaporation panels individually can be used and configured to provide any of a number of structural features, such as a stairways, passageways, safety barriers or walls, vertical airshafts, cantilevered bridges, open rooms, benches, or the like, formed primarily or even completely from assembled evaporation panels. Furthermore, multiple assembly towers can be built in close proximity to one another and spaced apart at a small distance (d), as mentioned, as may be desired based on space or other constraints to protect against damage from tower to tower in the event of a tower failure of some type. These and other similar evaporation panel assemblies or towers used as part of a larger impure water remediation or evaporative separation system or as part of a cooling tower system, including with any of the other components shown and described in
In further detail,
With specific reference to evaporation panel assembly of an evaporation tower 200A, each level can include 896 individual evaporation panels, 138 evaporation panel sub-assemblies, and from 2 to 30 levels, e.g. 4 to 60 feet when each level is 2 feet tall, or even more levels in some instances. By way of example, if evaporation panel assembly of the evaporation tower 200A includes twelve (12) levels, for example, there may be 10,752 individual evaporation panels used. If there are four towers of equal size and dimensions, then the structure grouping shown in
In another example, an example impure water evaporative separation system is shown in
With this background in mind regarding the relevance of the following example to cooling towers as well, an impure water evaporative separation system can include an evaporation panel sub-assembly or assembly used to form an evaporation tower 200 and an impure water delivery systems or fluid directing assemblies for flowing (e.g., pumping and/or gravity), directing, e.g., pipes, tubes, fluid channels, etc.), and delivering (sprayers, sprinkler heads, distribution pans, distribution troughs, etc.) impure water generally to a top portion of the evaporation panel assembly, e.g., a fluid pump 62 can deliver impure water from a body of impure water 60 (or some other reservoir of water, such as a vessel that contains water to be cooled) via a delivery pipe or tube 66 to a sprayer nozzle(s) 64 above or beside the evaporation panel assembly. With larger evaporation panel assemblies, a series or sprayer nozzles or large scale fluid delivery apparatuses can be used that are suitable for delivering impure water which can, in some cases, include solids or other contaminants that are also deliverable within the impure water to the top of the evaporation assembly. In another example, the delivery system can include fluid pump 92A and one or more delivery pipes or tubes 66 that can be used also to receive, direct, and ultimately deliver impure water from the body of impure water (or other body of water) to a distribution pan 78 disposed above the evaporation panel assembly. The distribution pan can include a series of perforations or voids 76 through which the impure water and any contaminants or other materials, if applicable, contained therein can be delivered without clogging the perforations, and/or so that the impure water can be evenly distributed across a top of the evaporation panel assembly.
In a more specific example, the distribution pan 78, which can be used with evaporative cooling as well, can be reconfigured to facilitate additional airflow by more closely matching the shape of the distribution pan (thereabove) to a shape of individual evaporation panels, individual evaporation panel sub-assemblies, or other smaller unit of top loading surface on the evaporation panel assembly. Thus, the smaller series of distribution pans can be configured to likewise leave openings between separate distribution pans, or even fluidly interconnected distribution pans, or larger groups of distribution pans thereof (further interconnector or separate). These distribution pans or groups of distribution pans can thus be configured like elongated troughs (e.g., having a rain gutter-like configuration) with openings along the bottom that can be aligned with a top surface of individual evaporation panels, which can be repeated across the top surface of the evaporation panel assembly (or a portion thereof) to more precisely load the assembly with the impure water. Such a configuration would allow for more vertical airflow and water vapor venting to occur, as opposed to a large airflow blocking distribution pan that may leave little to no effective vertical airflow venting space, thus relying more so on venting elsewhere. In one example, the distribution pan in this configuration can be referred to more specifically as a series of distribution troughs, or even a series in interconnected distribution troughs. These troughs can be configured to attach directly to a top surface of an evaporation panel, in one example, potentially using some of the structural features previously described herein that may already be present at or near the top surface of the evaporation panels described herein. An example of a modular system of interconnected troughs usable for distributing impure water 50 to a top of a plurality of evaporation panels is shown in some detail in
Though a distribution pan 78 (or even a system of distribution troughs) may be used to more precisely apply the impure water to a top portion of the evaporation panel assembly, a sprayer nozzle or series of sprayer nozzles (without the distribution pan) can also provide an effective way to load the evaporation panel assembly, even if some of the impure water is not as efficiently loaded thereon. This can be particularly the case when the evaporation panel assembly is positioned near or above the body of impure water that is being treated. For example, when impure water is applied at or near the top of the evaporation panel assembly and a portion of the impure water does not become loaded during application, such as because one or more sprayer nozzles is used which may not be a particularly precise delivery fluid delivery system, the impure water that is not loaded on the evaporation panel assembly during the fluid application process (e.g., that falls between the inter-panel spaces, falls through the vertical airshafts, spills from the evaporation panels due to overfilling, etc.) can be merely returned back to the body of impure water by gravity. Then, at a later point in time, the impure water can be re-pumped back to the top at a later delivery or loading event, or can be pumped back to the top at a later point in time during the continuous loading process, for example. Return of the impure water that is not loaded on the evaporation panel assembly back to the body of impure water can either be as a result of the evaporation panel assembly being positioned over the body of impure water, or the evaporation panel assembly being located nearby the body of impure water so that the impure water that is to be returned to the body of impure water can be returned via a water return channel, for example. Other methods of impure water return can also be carried out, including through the use of pumps, from vessels or ponds that are adapted to receive water at a bottom of the evaporation panel assembly to be delivered back to a top thereof, etc.
In one example, the evaporative water tower 200 of the impure water remediation or evaporative separation system or evaporation tower 200 can be associated with a platform 80A configured to support the evaporation panel assembly (of any shape or configuration or appropriate size relative to the size of the platform). The platform can be, for example, a floating platform that floats on the surface of the body of impure water or is otherwise suspended or partially suspended above the body of impure water. The floating platform for example, if used, can be free floating on an impure water pond, for example, or can be anchored to the ground using a dock cable system (attached to the pond floor or to dry land), or can support the evaporation panel assembly over or near the vessel for recirculation. The platform can alternatively be in a fixed position (not floating), and the impure water can be filled up or otherwise present around the platform, or partially around the platform. The platform can also be perforated or can include open spaces for allowing impure water falling from or through the evaporation panel assembly to pass through and in some examples, ultimately return to the impure water body of water. Suitable configurations can include a grid which defines open rectangular or square channels, or other structure that defines open channels of any other shape in any suitable pattern to allow impure water to pass efficiently therethrough. In still other examples, the impure water can be loaded from a vessel (not shown), such as a tank, where the impure water is either pumped up to load the impure water at or near the top of the evaporation panel assembly, or where the impure water is gravity fed from the vessel from a relative high location to a lower elevation (at a top portion of the evaporation panel assembly). Regardless of whether gravity fed, pumped, or both, the vessel can be either in close proximity or at a further distance relative to the evaporation panel assembly. In other words, the impure water can be loaded onto an evaporation panel assembly by any method that is practical, e.g., with or without valves, pumping upward from a body of impure water of lower elevation, gravity fed from a higher elevation body of impure water, from an impure water pond or other body of water, from an open or closed vessel, to sprayer(s), to sprinkler head(s), to distribution pan(s), etc.
Evaporation towers 200 for impure water evaporative separation can also be set up in accordance with other examples of the present disclosure. For example, a fluid pump 92B (and console or control module) can be adapted to draw from a source body of impure water 90 (not equipped with an evaporation panel assembly) via a delivery pipe or tubing 96 to a body of impure water 60 proximate to an evaporation panel assembly that forms an evaporation tower 200, such as for example a large open vessel, a lined impure water pond, or an already existing impure water pond. The evaporation panel assembly can be positioned over (or proximate to) the body of impure water that is remote from the source body of impure water to be treated. Criteria for impure water delivery from the source body of water to the evaporation panel assembly (or the second body associated therewith) can be based on various predetermined criteria. Examples of such criteria can include i) keeping the second body of water full (or at least at a certain predetermined minimum depth) for efficient use with the evaporation panel assemblies described herein; and/or ii) maintaining and/or monitoring the depth or other conditions of the source body of water so that the system can be shut down if conditions are not desirable. If conditions are not desirable in either the source body of water and/or the second body of water, alerts with manual shut down procedures or automatic shutdown procedures can be implemented. In further detail, similar systems can be in place so that multiple source bodies of water can feed impure water to a single evaporation panel assembly and/or second body of water, or a single source body of water can feed impure water to multiple evaporation panel assemblies and/or second bodies of water.
In another example, impure water evaporative separation (or remediation) system or evaporation tower 200 components shown in
Referring now to
In this example, the coolant is channeled from the water collectors 150 to the coolant return 160 through a coolant supply manifold 166 (to supply coolant to the cooling channels of the water collectors) and through the coolant return manifold 168 (to collect warmed coolant to be re-cooled via flow through the coolant return). In this instance, the coolant supply manifold and the coolant return manifold are the same structures positioned parallel to one another, but are also oriented 180° relative to one another so as to face each other. The respective manifolds each include a connection plate 170 which is positioned more proximal to ends of the water collectors, and a coolant channeling plate 180. The coolant return manifold interacts with coolant flow. On the other hand, the coolant supply manifold interacts both with coolant flow and water collection. More specifically, the coolant supply manifold (the bottom manifold) channels coolant through the water collectors and the coolant return, and separately, uses a separate flow path to collect and transport purified water that is condensed from water vapor and collected. For example, the connection plate includes pan portion that acts as a purified water-receiving pan 172. Thus, the pan portion collects water runoff from the water collectors, and then allows for water channeling therefrom through a purified water outlet 178 connected to a purified water line 190. The water collectors in this example are connected to the connection plates at a plurality of water collector connectors 174, which have openings for passing coolant therethrough. The coolant return connects (or passes through) a return receiving opening 176 so that the coolant can flow between the connection plate and the coolant channeling plate. The connection between individual water collectors and the water collector connectors can include a seal, such as an O-ring, to prevent contact between the coolant passing therethrough and purified water that is collected. Thus, the pan portion receives and channels the purified water, and the space between the connection plate and the coolant channeling plate channels the coolant, and the purified water and the coolant do not come in contact with one another. The coolant channeling plate in this example includes open coolant channels 182 to allow for coolant flow into the water collectors at the coolant supply manifold and coolant flow out of the water collectors at the coolant return manifold. The open coolant channels are closed by a joining surface of the connection plate, as well as a plurality of protrusions 184 that may abut areas of the joining surface of the connection plate. Notably, the purified water outlet 178 shown at the coolant return manifold (the top manifold) goes unused, as it is the coolant supply manifold that is where the water is collected beneath the water collectors. This purified water outlet is present in the upper manifold in this example because the two plates used to form the two manifolds are the same structures for manufacturing convenience, but the purified water outlet in this example is only used at the purified water-receiving pan where there is purified water being received, e.g., at the lower manifold.
Referring now to
An example water collector 150 is shown in detail which includes exterior condenser fins 152 that radiate or outwardly protrude along an outer surface of the water collector. In this example, the exterior condenser fins are vertically oriented and radiate outward from a central tubular surface, increasing the surface area of the water collector surface. The increased surface area provides additional surface for water vapor to be condensed, and the vertically oriented exterior condenser fins allow for the purified water 130 collected by condensation to run freely down the exterior surface to be collected at the purified water-receiving pan 172 (pan portion of the coolant supply manifold 166) of the connection plate 170. Notably, the exterior condenser fins may or may not be vertically oriented, provided the fins are designed to allow the purified water that is condensed and collected to flow along a surface thereof, e.g., gravity flow, to be received by one or more water-receiving vessel. Furthermore, in this example, a cooling channel 156, which is channeled to allow coolant 158 to pass therethrough without contacting the purified water, can also include cooling channel fins 154, which in this instance are inwardly protruding fins that are also vertically oriented. The coolant channel fins could have other designs, such as fins that provide a serpentine or tortuous flow path, or other configuration. The cooling channel fins can provide an increase in cooling channel material or surface area for contact between the coolant and interior surface of the cooling channel, thus providing a more efficient thermal exchange or transfer from the coolant to the warmer temperature at the exterior surface of the water collector.
Also shown at A-A is an example view of an upper surface of a connection plate 170 of the coolant supply manifold 166 having a plurality of water collectors 150 positioned thereon. Water collectors each include exterior condenser fins 152 protruding outwardly and cooling channel fins 154 protruding inwardly in this example. Also shown is a coolant return opening 176 that passes through the connection plate, and in this instance, is used to supply coolant 158 (that has been cooled at a sub-surface cooling region 164 or some other cooling source) to the coolant supply manifold between the connection plate and the coolant channeling plate 170 for delivery in an upward direction in parallel through the cooling channels 156 of the respective water collectors. As noted with respect to
Not shown in the FIGS., but relevant to all of the purified water collection disclosure herein, in some examples, the water purification systems, and particularly the condensation assemblies can include additional components for treating or maintaining the improved purity of the purified water. For example, the water purification systems can include components for filtration and/or treatment for germicidal activity, etc. at or after the condensation assemblies. Air filters can be used to remove pollutants that may be present in the air within the enclosed chamber, e.g., pollen, dust, etc. Water collection equipment, such as pipes, water collectors, manifolds, purified water-receiving vessels, valves, etc., can be treated to prevent mold, bacteria, or other microorganisms from forming or flourishing. Volatile organic compounds (VOCs), for example, may be able to be removed or partially removed from the impure water source in some instances, or after forming the (more) purified water, using filters such as carbon filters. Microorganisms can also be treated by using UV or other spectra of light, by ozonation, or by other technique to kill microorganisms on equipment or within the purified water. In other words, the water purification systems, condensation assemblies, and/or other equipment described herein can further benefit, in some instances, by the use of mechanical air filters, carbon filters, light-energy pathogen treatment devices, ozonators, and/or food-grade coating, etc.
Furthermore, the water purification systems, or any sub-component thereof, e.g., evaporation towers, condensation assemblies, etc., can be controlled by a variety of automated and/or manual systems. In one example, a computerized control system can be used to control any of the devices used in conjunction with the impure water evaporative separation system or evaporation tower and/or the condensation assembly. For example, the computerized control system can control valves, rotational nozzles, fixed nozzles, rotational platforms, timers, sensors, fluid pumps, fans, pressure regulation within the enclosed chamber, etc. For example, sensing or modifying temperatures within the enclosed chamber, sensing relative humidity within an interior region of the evaporation tower and/or within one or more region within the enclosed chamber, using timers, providing automated impure water loading based on timing or sensor-driven analytics, sensing pressure within the enclosed chamber, adjusting pressure within the enclosed chamber, sensing cooling or condensation at the condensation assembly, adjusting temperature provided to the condensation assembly, or the like, can be used to automatically determine when the water purification system or any sub-component thereof should run, when and/or how the evaporation tower should be loaded with impure water, when and/or how the condensation assembly should run, etc. In one example, an environmental sensor or a weather forecast can be used to provide shutdown information to avoid freezing or overheating.
A computerized console can also be used to measure and/or store/transmit data related to water volume pumped per unit of time, e.g., per minute, per hour, per day, per month, etc., to measure and/or store/transmit data water depth of a pond or ponds serviced by an evaporation tower, and/or to measure and/or store/transmit data related to water collection at the condensation assembly, for example. The computerized console can be configured to be locked so that it is inaccessible without an access code, key, or both. Even with computer control and/or automated systems, the system can also be configured to include a manual valve management override system in case there is a computer console power loss or malfunction. There can also be an on-site camera system in place (digital photos or video, for example) for management and monitoring of pumps, valves, nozzles, platforms, timers, sensors, etc. The system can control and/or communicate remotely with a user at a computer interface, or automatically with a computer, using the internet and appropriate wireless communication protocols and/or Ethernet line communication. Data collected can be stored and/or analyzed continuously or at various intervals, including data such as ambient condition data points (general weather, temperature, relative humidity, precipitation, wind, water in, water out, relative humidity within the evaporation panel assembly compared to ambient relative humidity, etc.). Settings can be changed remotely using the computer system, for example.
Power sources that can be used include city power where available, e.g., generator power by natural gas, diesel, propane, etc., solar power (which can be by solar panels placed on or adjacent to the evaporation panel assembly), etc. Secondary backup power with automatic transfer or power backup battery bank for graceful shutdown purposes can also be implemented, or to maintain power until the regular power source is restored. As an example, as mentioned, solar panels can provide a way of operating the water purification system off of the power grid, for example, in some instances providing net zero or even negative environmental impact.
Other systems that may be utilized, either by automated or manual control, can include the use of equipment to provide a better balance between the volume or weight evaporation occurring at the evaporation tower(s) within the evaporation region and the volume or weight of condensed purified water collected at the condensation assembly or assemblies. Equalization, or even dosing the gap to any degree between the amount of evaporation and condensation that occurs, can benefit the efficiency of the system. The weight or volume ratio of evaporation to condensation can vary depending on environmental conditions, and thus, the water purification system can include equipment and/or systems to assist with balancing or dosing the gap related to the evaporation and condensation that occurs. In one example, by modifying the pressure within the enclosed chamber, the ratio of evaporation to condensation can be likewise modified. For example, if there is more evaporation occurring than condensation, raising the pressure within the enclosed chamber can reduce the amount of evaporation and increase the amount of condensation. If there is less evaporation and potentially more condensation possible, then the pressure could be lowered to enhance the evaporation and reduce the condensation that may be possible. In some examples, the enclosed chamber can be a more rigid structure or structure suited for accommodating and retaining pressure changes. Such a structure may be something similar to a framed greenhouse or more permanent structure or building that could accommodate larger pressure changes. With such a structure suitable for accommodating pressure modifications, this pressure adjustment methodology is one example of a system that could be used to provide a more optimal balance (or close the gap) between evaporation output into the enclosed chamber and condensation collection and the condensation assembly, for example. In other examples, as mentioned, temperature changes can be used similarly with an increase or reduction of heat within the enclosed chamber, e.g., pointing sunlight-redirecting optics toward or away from the evaporation towers, venting the enclosed chamber, turning on/off heating elements, etc. In another example, a fog harvester or fog harvest screen associated with a water collection gutter could be included anywhere within the enclosed chamber to mop up excess water vapor to be collected by the fog harvest screen and ultimately channeled by a gutter or other fluid directing channel. A fog harvester benefits from the presence of airflow, and thus, the fan shown in
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Regarding the evaporation region, generating water vapor can include cycling the impure water from a reservoir source of the impure water to an upper shelf of the evaporation tower. The impure water can cascade downward to a series of relative lower shelves of the evaporation tower and then return to the reservoir source for further cycling. The method can also include directing the humidified air from the evaporation region to the condensation region for water collection at the water vapor condenser. Other steps may include heating the humidified air within an evaporation region of the enclosed chamber to an elevated temperature greater than an ambient air temperature surrounding the enclosed chamber. The humidified air can be from 90% saturated to fully saturated at the elevated temperature, which provides a higher amount of water vapor present in the air by weight than would be available at the ambient air temperature. The elevated temperature on average within the evaporation region can be from about 20° F. to about 120° F. greater than the ambient air temperature, or the elevated temperature within the evaporation region has an average temperature from about 80° F. to about 200° F. In other examples, the elevated temperature within the evaporation region can have an average temperature from about 120° F. to about 200° F. The humidified air at the elevated temperature within the enclosed chamber carries at least twice, at least five times, or at least ten times a unit weight of water per weight of air, compared to the ambient air (surrounding the enclosed chamber) at the ambient temperature. In some examples, heating can include redirecting or concentrating sunlight energy within the evaporation region of the enclosed chamber, and/or heating can include introducing heat to the evaporation region using a radiant heating source, an IR heating source, a forced air heating source, a flanged heating source, a circulation or inline heating source, a hydrocarbon heating source, or a combination thereof. The evaporation region can include multiple evaporation towers, with each configured to receive and increase the surface area of impure water while cascading downward from its upper shelf to lower shelves therebeneath as water evaporates therefrom and forms water vapor within the enclosed chamber. The evaporation region can be partially enclosed with a transparent material, a translucent material, a black material, a heat absorbing material, or a combination thereof.
Regarding the condensation region of the enclosed chamber, the water collector can be part of a plurality of water collectors present on a condensation assembly. The condensation assembly can include the plurality of water collectors which individually include an interior surface defining a cooling channel, a cooling channel to transport coolant therethrough when present, and an exterior surface providing a path for runoff of the purified water. The exterior surface can also be thermally coupled to the interior surface of the cooling channel facilitating cooling of the exterior surface by heat exchange between the inner surface and the exterior surface. The condenser assembly can further include a coolant return fluidly coupled to the plurality of water collectors as part of a closed-loop system to cycle and cool coolant after exiting the cooling channel to be re-supplied independently to the cooling channels of the respective plurality of water collectors. The condenser assembly can include a purified water-receiving vessel fluidly coupled to the exterior surface of the plurality of water collectors to collect the purified water after the runoff from the exterior surface. The exterior surface of the water collector can include a plurality of exterior condenser fins. The inner surface of the water collector can likewise include a plurality of cooling channel fins. The closed-loop system can be charged and carry the coolant which is circulated through the plurality of cooling channels and the coolant return. In some examples, the coolant can include a glycol coolant. In other examples, the coolant can include propylene glycol, ethylene glycol, sodium chloride, calcium chloride, brine, CFC-based compound, HFC-based compound, ammonia, water, or a combination thereof. The coolant return can be routed to a cooling area at a distal location relative to the plurality of water collectors, e.g., a sub-surface region. Examples may be sub-surface regions underground or under a body of water, such as a lake, a river, seawater, wastewater, etc. The cooling channels can be arranged in parallel and collectively connected in series with a coolant return.
In some examples, the condensation assembly can include a coolant supply manifold that fluidly couples the coolant return with the cooling channels arranged in parallel at respective ingress openings thereof; a coolant return manifold that fluidly couples the coolant return with the cooling channels arranged in parallel at respective egress openings thereof; or both. The purified water-receiving vessel can be a purified water-receiving pan positioned beneath the plurality of water collectors and/or can be a purified water-receiving tank positioned to receive the purified water after being channeled from the plurality of water collectors via a purified water line. The condensation region can be partially enclosed with a white material, a heat resistant material, a reflective material, or a combination thereof.
In some examples, the method can include directing airflow to move humidified air from the evaporation region to the condensation region, such as by the use of a fan or other methods of moving air, though in some examples, there may not be any airflow inducing device present. As mentioned previously, the impure water may be from brine, e.g., BWRO brine concentrate, etc., brackish water, seawater, produced water, effluent water, contaminated water, storm runoff, river water, pond or lake water, gray water, black water, e.g., sewage, industrial wastewater, e.g., pulp/paper, textile dye, chemical plant, cooling water, etc., irrigation water, mining wastewater, oil or gas wastewater, or a combination thereof. There may be other impure water sources that can likewise be used, as would be appreciated by one skilled in the art after considering the present disclosure.
While the above examples, description, and drawings are illustrative of the principles of the present technology in one or more particular applications, it will be apparent to those of ordinary skill in the art that numerous modifications in form, usage and details of implementation can be made without the exercise of inventive faculty, and without departing from the principles and concepts of the present disclosure.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/045517 | 10/3/2022 | WO |
Number | Date | Country | |
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63251172 | Oct 2021 | US |