This application claims priority to European Patent Application No. 19173326.0 filed on May 8, 2019, the entire disclosure of which is hereby incorporated herein by reference.
The present invention relates to a water-resistant watch case, in particular for a diving watch.
To provide for the use of a mechanical or electronic watch underwater, the watch case, which comprises a horological movement or a time-based horological module, must be sealingly closed. For this purpose, the watch case comprises a back sealingly fastened to a first side of a middle part and a crystal fastened to a second opposite side of the middle part. Packings are provided for the assembly of the back, the middle part and the crystal of the watch. A watch function control or setting member is also sealingly mounted through the middle part of the case in the rest position.
Generally watch cases are not configured or assembled to withstand high water pressures, for example during a dive since the pressure inside the watch case is close to atmospheric pressure. Simple packings of traditional watches are not enough to guarantee a good water resistance of the case during a dive to very large depths underwater.
Mention may be made of the patent application CH 690 870 A5 which describes a water-resistant watch case. The watch case consists of a crystal fastened on an upper side to a middle-bezel and a back fastened to the middle part by screwing it to an internal tapping of the middle part. The crystal is fastened to the middle part by an annular packing of a toroidal shape and bearing on a rim of the middle part. A packing is also provided between an outer rim of the back and a lower surface of the middle part. As the tapping can be damaged at high water pressure, a dome made of a resistant metal is also provided, bearing against an inner surface of the back and against an inner edge of the middle part. However, even with such a watch case arrangement, this does not allows guaranteeing a good water-resistance of the case during a dive to very large depths underwater, which constitutes a disadvantage.
The patent CH 372 606 describes a water-resistant watch case, which has a central portion or middle part surrounding a back and closed by a crystal. A threaded ring is bearing against an inclined outer surface of the back to retain it, and is screwed to a fastening portion connected to the middle part. With such an arrangement presented, this does not allow guaranteeing a good water-resistance of the case during a dive to very large depths underwater, which constitutes a disadvantage.
Therefore, the main purpose of the invention is to overcome the disadvantages of the prior art described above by proposing a water-resistant watch case adapted to withstand the high water pressure for diving to large depths under water.
To this end, the present invention relates to a water-resistant watch case.
An advantage of the water-resistant watch case lies in the fact that the crystal is fastened to the middle part by means of a one-piece metal gasket and with inclined contact surfaces of the middle part and the crystal.
The metal fastening gasket has a shape that complements the fastening surfaces before the operation of fastening the crystal to the middle part. In the case of a generally cylindrical middle part, conical bearing surfaces are provided on the crystal and the middle part, or also on the back mounted on an opposite side of the middle part. In this way, pressure forces on the crystal and the back are transmitted to the middle part via conical bearing surfaces, and by way of the one-piece metal gasket.
Advantageously, in the case of a one-piece gasket made of amorphous metal, the fastening of the crystal to the middle part by way of the fastening gasket can in particular take place by hot working. This prevents the concentrations of stresses, provides the crystal with high strength and creates a very good seal for the watch case.
Advantageously, during the operation of fastening the crystal to the middle part, the heated amorphous metal gasket is in a softened state so as to be properly applied to the contact surface of the crystal and the contact surface of the middle part while filling any interstice in the finish of each contact surface. Moreover, when cooling the crystal fastened to the middle part, the amorphous metal gasket acts as a stress interface between the middle part and the crystal since the thermal expansion coefficient of the middle part, which is made of titanium for example, is greater than that of the crystal, which is made of sapphire for example.
The purposes, advantages and features of a water-resistant watch case will appear better in the following description in a non-limiting manner with reference to the drawings wherein:
In the following description, all the components of a case of a water-resistant watch, in particular a diving watch, which are well known to a person skilled in the art in this technical field are only stated in a simplified manner.
In the case where a back 4 of the watch case 1 is provided, the solid back 4 can comprise an annular rim 14 with internal tapping so as to be screwed onto a tapping 26 on the lower side of the middle part 2. An annular bearing surface 24 of the back 4 comes into contact with an inner annular surface 32 of the middle part 2 of a shape complementary to the bearing surface 24 when mounting the back 4 on the middle part 2. The bearing 24 and inner 32 surfaces are inclined at a determined angle relative to an axis perpendicular to a plane of the watch case 1. In the case of a middle part of a generally cylindrical shape, the surfaces 24, 32 are conical in shape and are inclined towards the inside of the watch case 1 at a determined angle relative to a central axis of the watch case 1. This means that the top of each cone shape is in the direction of the inside of the watch case 1. The lower side of the middle part 2 also comprises an annular groove 16 housing a packing 6 of a toroidal shape in contact with the bearing surface 24 when the back 4 is mounted on the middle part 2. For a middle part 2 and a back 4, made of a material, such as titanium, the angle can be of the order of 60°±5° relative to the central axis. This allows having a good stress distribution between the back 4 and the middle part 2 due to the water pressure during a dive to large depths underwater.
The crystal 3 comprises an annular peripheral surface 13 to be fastened by means of a one-piece metal fastening gasket 5, 5′ on an inner annular surface 12 on the upper side of the middle part 2. The inner annular surface 12 is preferably of a shape complementary to the annular peripheral surface 13. The gasket 5, 5′, as an interface between the middle part 2 and the crystal 3, can also be produced before the fastening operation in a shape that complements the contact surfaces of the crystal 3 on the middle part 2. The annular peripheral surface 13 of the crystal 3 is inclined at a defined angle less than 90° relative to an axis perpendicular to a plane of the watch case 1. Preferably, the inner annular surface 12 is inclined generally towards the inside of the watch case 1 at the same angle as the annular peripheral surface 13 relative to a central axis.
If the middle part 2 is of a generally cylindrical shape, the inner peripheral surface 13 and the inner annular surface 12 are conical in shape and inclined at a defined angle towards the inside of the watch case. This means that the top of each cone shape is in the direction of the inside of the watch case 1. The defined angle of inclination of the surfaces 12 and 13 can be of the order of 43°±5° relative to the central axis. This allows having a good stress distribution between the crystal 3 and the middle part 2 due to the water pressure during a dive to large depths underwater. The difference in water pressure compared to the pressure inside the watch case 1 tends to close any interstice that remains between the surfaces 12, 13 in contact and the fastening gasket 5, 5′ thanks to the inclination of the contact surfaces towards the inside of the watch case 1. This guarantees a good water-resistance and withstanding to high pressures.
In this embodiment, the one-piece metal fastening gasket 5, 5′ is made of amorphous metal or metallic glass or amorphous metal alloy. It can comprise a first portion 5 and a second portion 5′. The fastening gasket 5, 5′ is of an annular shape for the hermetic closure of the crystal 3 on the middle part 2. For a middle part 2 of a generally cylindrical shape, the first portion 5 of the gasket is conical in shape, while the second portion 5′ is cylindrical. Once the crystal 3 is fastened on the middle part 2, the first portion 5 is fastened to the inclined surfaces of the middle part 2 and of the crystal 3, while the second portion 5′ is fastened to an inner annular wall 22 of the middle part 2 and an outer annular wall 23 of the crystal 3 above the annular peripheral surface 13 of the crystal 3. The second portion 5′ can stop at mid-height of the crystal 3 just below the bezel 7, while the first portion 5 of the gasket can extend below the level of the link between the bottom of the crystal 3 and the middle part 2.
In a non-limiting manner, the length of the first portion 5 in cross-section can be of the order of 5 mm, while the height of the second portion of the gasket 5, 5′ can be of the order of 2.5 mm. The thickness of the gasket can be of the order of 0.65 mm.
Normally, the one-piece metal fastening gasket 5, 5′ of annular shape is made of amorphous metal alloy so as to fasten the crystal 3 to the middle part 2, for example by hot working. When fastening the crystal 3 to the middle part 2, the space between the crystal 3 and the middle part 2 is sought to be completely filled. Thus, by means of this hot working of the gasket while pressing the crystal 3 onto the middle part 2, the finish of the contact surface of the crystal 3 and of the contact surface of the middle part 2 is replicated by the heat-softened gasket. A certain roughness can thus be considered at the annular peripheral surface 13 of the crystal 3, that is sufficient to provide for better adherence of the gasket 5, 5′ to the crystal 3 and to the middle part 2. In this manner, the heat-softened amorphous metal gasket perfectly takes on the finish of the crystal 3 and of the middle part 2, which guarantees a good sealed closure.
Moreover, the metal further compensates for a potential angle error between the conical surface of the crystal 3 and the conical surface of the middle part 2, and thus ensures that the crystal 3 perfectly bears against the middle part 2, which significantly reduces stress concentrations during pressurisation. This is very important since the crystal 3 is generally made of a fragile material such as sapphire or mineral glass. Thus, a very localised contact of the crystal 3 on the middle part 2 could cause breakage when being pressurised under water.
As explained hereinabove, the gasket 5, 5′ made of amorphous metal acts as an interface between the middle part 2 and the crystal 3. During the operation for fastening, under heat, the crystal 3 to the middle part 2 by means of the heat-softened gasket 5, 5′, this gasket also serves to accumulate stresses during the cooling operation. This is important since the thermal expansion coefficient of the middle part 2 made of titanium is greater than that of the contact surface of the crystal 3 made of sapphire.
Several types of amorphous metal alloys can be used to make the entire one-piece metal gasket 5, 5′. In the most frequent cases, the amorphous metal alloy can be mainly composed of zirconium, which allows forming the gasket at a temperature higher than 350° C., that is to say higher than the glass transition temperature of the alloy. The zirconium-based amorphous metal alloy can be composed of Zr(52.5%), Cu(17.6%), Ni(14.9%), Al(10%) and Ti(5%). The zirconium-based amorphous metal alloy may also comprise Zr(58.5%), Cu(15.6%), Ni(12.8%), Al(10.3%) and Nb(2.8%). The zirconium-based amorphous metal alloy may also comprise Zr(44%), Ti(11%), Cu(9.8%), Ni(10.2%) and Be(25%), or finally Zr(58%), Cu(22%), Fe(8%) and Al(12%). Preferably, to facilitate the production of such a gasket, the amorphous metal alloy can be mainly composed of platinum (Pt), which allows the gasket to be formed at a temperature above 230° C. The platinum-based amorphous metal alloy may comprise Pt(57.5%), Cu(14.7%), Ni(5.3%) and P(22.5%). It is also possible to provide for making the one-piece metal gasket 5, 5′ of an amorphous metal alloy based mainly on palladium (Pd), which allows forming the gasket at a temperature above 300° C.
Other alloys of amorphous metals can also be mentioned. A titanium-based amorphous metal alloy may comprise Ti(41.5%), Zr(10%), Cu(35%), Pd(11%) and Sn(2.5%). A palladium-based amorphous metal alloy may comprise Pd(43%), Cu(27%), Ni(10%) and P(20%), or Pd(77%), Cu(6%) and Si(16.5%), or finally Pd(79%), Cu(6%), Si(10%) and P(5%). A nickel-based amorphous metal alloy may comprise Ni(53%), Nb(20%), Ti(10%), Zr(8%), Co(6%) and Cu(3%), or Ni(67%), Cr(6%), Fe(4%), Si(7%), C(0.25%) and B(15.75%), or finally Ni(60%), Pd(20%), P(17%) and B(3%). An iron-based amorphous metal alloy may comprise Fe(45%), Cr(20%), Mo(14%), C(15%) and B(6%), or Fe(56%), Co(7%), Ni(7%), Zr(8%), Nb(2%) and B(20%). A gold-based amorphous metal alloy may comprise Au(49%), Ag(5%), Pd(2.3%), Cu(26.9%) and Si(16.3%).
The production of such a gasket 5, 5′ made of amorphous metal can be done by different shaping methods, namely:
The annular fastening gasket with the first portion 5 that is conical in shape and the second portion 5′ that is cylindrical in shape is shown by way of a partial three-dimensional section view in
In
In order to fasten the crystal 3 to the middle part 2 by means of a gasket 5, 5′ made entirely of amorphous metal alloy, an overlap prevention tool MC is placed on the upper side of the middle part 2 and in contact with the outer annular wall 23 of the crystal 3. The purpose of this overlap prevention tool MC is to prevent the amorphous metal alloy of the gasket from exiting from the upper side of the middle part 2. Another overlap prevention tool, not shown, can also be provided beneath and on the inner side of the watch case to prevent the amorphous metal alloy of the gasket from exiting from the lower side. A top tool MH presses the crystal 3 towards the middle part 2, whereas a bottom tool MB supports the lower side of the middle part 2.
With a zirconium-based amorphous metal alloy for the gasket, a pressure of about 10,000 to 80,000 N is used to apply the crystal 3 against the middle part 2 at a temperature of about 480° C. for a period of 30-250 seconds. Thus, the pressure exerted by the sapphire 3 on the portion 5 of the gasket causes creep in the material contained in the portion 5 of the gasket towards the portion 5′ and downwards. The consequences are a downwards displacement of the crystal 3 and a thinning of the portion 5 of the gasket until the gasket completely fills the space located between the middle part 2, the overlap prevention tool MC, the inner overlap prevention tool and the crystal 3. The amorphous metal gasket will, during the creep thereof, mould all of the details of the surfaces 12, 13, 22 and 23. When cooling the assembly at the end of the gasket deformation step, the dimensions of the middle part 2, of the gasket 5, 5′ and of the crystal 3 will seek to proportionately reduce to the respective expansion coefficients α thereof. However, the crystal 3 (for example made of sapphire where α=5 to 8 ppm) has an expansion coefficient that is less than those of the middle part 2 (for example: α=8.5 to 11 ppm for titanium, 12 to 18 ppm for stainless steel, 12 to 16 for gold) and of the gasket 5, 5′ made of amorphous metal (α=9 to 18 ppm). This generates a force compressing the middle part 2 and the gasket 5, 5′ made of amorphous metal against the crystal 3 at the second portion 5′ of the gasket which is cylindrical. This compression ensures both very high strength and very good sealing of the assembly at ambient temperature.
Moreover, the specific mechanical properties of the amorphous metals, in particular the very high yield strength σe thereof (for example: 1,700 MPa for a Zr base; 1,550 MPa for a Pd base; 1,350 MPa for a Pt base) coupled with a very high elastic deformation εe (1.5 to 2% for all amorphous metals), prevent the plasticising of the gasket 5, 5′ in the contact area thereof with the crystal 3 when being stressed under very high pressures. The middle part 2, whose mechanical properties (for example for grade 5 titanium: σe 850 MPa; εe 0.5 to 0.8%) are inferior to those of the amorphous metals selected for the gasket, also does not plasticise since the gasket 5, 5′ made of amorphous metal allows the stresses to be homogenised, which stresses are thus reduced at the gasket—middle part interface.
For an amorphous metal alloy mostly composed of palladium, the fastening of the crystal 3 to the middle part 2 by means of the gasket 5, 5′ takes place at a temperature of the order of 380° C. while applying a pressure of about 10,000-80,000 N for 30-250 seconds.
For an amorphous metal alloy mostly composed of platinum, the fastening of the crystal 3 to the middle part 2 by means of the gasket 5, 5′ takes place at a temperature of the order of 280° C. while applying a pressure of about 10,000-80,000 N for 30-250 seconds.
As described hereinabove, stresses are generated in the crystal 3 during cooling because of the differences in expansion coefficients between the middle part 2 and the crystal 3. These forces depend on the geometrical configuration of the assembly, the materials chosen (middle part, amorphous metal, crystal) and the temperature used during assembly. Although these stresses are useful to ensure the strength and sealing of the assembly, they can cause the crystal to break if they are too high or too localised. This is why it is important to select a suitable amorphous metal in order to prevent this problem. More specifically, the use, for example, of a Pt-based amorphous metal allows these forces to be reduced since the temperature of the assembly method will be low (about 280° C.) and thus the differential retraction of the middle part 2 relative to the crystal 3 will be low.
Another means of reducing the stresses in the crystal 3 after the assembly method, as described hereinabove, involves partially or fully crystallising the gasket 5, 5′ made of amorphous metal. More specifically, crystallisation generates a reduction in the volume of the amorphous metal and thus of the gasket 5, 5′, which slightly detaches the middle part-gasket and gasket-crystal contact surfaces. During cooling, the differential retraction of the middle part 2 must firstly compensate for the void left by the crystallisation of the amorphous metal before beginning to clamp against the crystal 3. The residual stresses ultimately present in the sapphire are lower relative to a 100% amorphous gasket.
The crystallisation of the gasket 5, 5′ can take place by maintaining the temperature of the assembly for an extended period after the working phase. For example, for the case of a zirconium-based alloy, maintenance at 480° C. for 5 minutes can generate crystallisation of the gasket. The temperature can also be increased by 20° C. to 100° C. after the creep phase in order to accelerate crystallisation or change the nature thereof (different crystalline phases). The temperature can also be reduced after the creep phase to obtain slower and finer crystallisation.
As shown in
A pattern can also be created on the contact surface of the crystal 3 by selective structuring of the surface thereof. The surface can be structured, for example, by a laser, by a chemical method or even by a mechanical method (for example grinding or milling). Thus, once the crystal 3 has been fastened to the middle part 2, the inscription produced can be read through the crystal 3, which can also indicate the brand of the watch.
It should also be noted that with the fastening of the crystal 3 on the middle part 2 of the variant embodiments described above and with the contact of conical surfaces between the crystal 3 and the middle part 2, a good water-resistance and a good stress distribution between the crystal 3 and the middle part 2 are guaranteed. This is necessary since the watch is a diving watch which must withstand high stresses due to the pressure difference between the inside of the watch and the water pressure in large depths underwater. As the contact surface between the middle part 2, the gasket 5, 5′ and the crystal 3 is quite large with this conical shape, there is a better transmission of stresses over a larger area, which is important to reduce the stress concentrations in the crystal and thus prevent the breakage thereof when diving deep underwater. This also ensures the water-resistance of the watch case. With this arrangement, the water pressure on the watch case tends to close any interstice between the contact surfaces. In addition, this prevents the extrusion of the fastening gasket.
From the description which has just been made, several alternative embodiments of the watch case can be designed by a person skilled in the art without departing from the scope of the invention defined by the claims. The watch case by its middle part may have a general shape different from a cylinder.
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