For better portability and durability, housings for electronic devices, such as portable electronic devices and wearable devices, may be designed with water resistance. For example, liquid adhesives may be used to seal a housing. However, where components of a small form-factor device are disposed within a limited space inside the housing, overflowing liquid adhesives may contaminate the components inside and affect functions of the device. Alternatively, pressure seals, such as a pressure-sensitive tape or a ring seal, may be used to seal a housing, which do not contaminate components inside the housing. However, such pressure seals may not provide adequate sealing for complex shapes, such as a three-dimensional display cover with a curvature.
Electronic devices include one or more antennas for transmitting and receiving signals in various communication bands. Antenna design for small electronic devices can be challenging because of the constrained form factors of such devices. For example, while a smart phone may have limited space for housing its antennas, a smartwatch with a compact form factor may have even less space. The limited space may restrict various dimensions that impact antenna performance, such as dimensions of an antenna's radiating element, ground plane, and clearance distances to the ground plane and to other antennas. Further, antenna performance for wearable devices may be severely impacted by body effects due to the close proximity to the wearer, which may cause detuning, attenuation, and shadowing of the antenna.
The present disclosure provides for an electronic device comprising a housing, a display cover, and a modular component configured to be attached to the housing and to provide a seal between the housing and the display cover. The modular component include a first surface configured to be attached to the display cover; a channel extending along the first surface, the channel configured to hold a liquid adhesive that bonds with the display cover; and a radial protrusion disposed on the first surface, the radial protrusion configured to be in contact with the display cover when the display cover is attached to the housing and to prevent the liquid adhesive from moving out of the channel.
The modular component may further include one or more antennas. The one or more antennas may be disposed on the first surface, and the radial protrusion may be disposed between the one or more antennas and the channel such that the radial protrusion prevents the liquid adhesive from moving to the one or more antennas. The radial protrusion may be configured to provide a predetermined clearance distance between the one or more antennas and the display cover. The modular component may be configured to provide a predetermined clearance distance between the one or more antennas and the housing.
The display cover may have a three-dimensional shape with one or more curved portions, wherein the channel may be positioned such that the liquid adhesive bonds with the one or more curved portions of the display cover, and wherein the radial protrusion may be configured to be in contact with the one or more curved portions of the display cover. The display cover may have one or more viewing regions with a display underneath and one or more peripheral regions configured to be attached to the housing, wherein the channel may be positioned so that the liquid adhesive bonds with the one or more peripheral regions, and wherein the radial protrusion may be configured to be in contact with the one or more peripheral regions such that the radial protrusion prevents the liquid adhesive from moving to the one or more viewing regions. The radial protrusion may be configured to have dimensions matching at least a portion of an inside surface of the display cover.
The modular component may have an arcuate shape configured to fit along a portion of an edge of the housing. The modular component may have a ring shape configured to fit along an entire edge of the housing.
An edge of the housing configured to be in contact with the display cover may include an indent providing additional space for holding the liquid adhesive.
The housing may be made of a conductive material, and the display cover is made of a dielectric material.
The present disclosure further provides for a modular component for sealing a display cover to a housing of an electronic device, the modular component configured to be attached to the housing. The modular component comprising a first surface configured to be attached to the display cover; a channel extending along the first surface, the channel configured to hold a liquid adhesive that bonds with the display cover; and a radial protrusion disposed on the first surface, the radial protrusion configured to be in contact with the display cover when the display cover is attached to the housing and to prevent the liquid adhesive from moving out of the channel.
The modular component may further comprise one or more antennas. The one or more antennas may be disposed on the first surface, and the radial protrusion may be disposed between the one or more antennas and the channel.
The modular component may have an arcuate shape configured to fit along a portion of an edge of the housing. The modular component may have a ring shape configured to fit along an entire edge of the housing.
The present disclosure still further provides for an antenna carrier for an electronic device. The antenna carrier comprises a first surface, the first surface having a first area configured to be attached to an inside surface of a housing of the electronic device; a channel extending along the first surface in the first area, the channel configured to hold a liquid adhesive that bonds with the inside surface of the housing; one or more antennas disposed in a second area on the first surface; and a radial protrusion disposed on the first surface in the first area between the channel and the one or more antennas, the radial protrusion configured to be in contact with the inside surface of the housing to prevent the liquid adhesive from moving out of the channel to the one or more antennas.
The one or more antennas may be disposed on the first surface by LDS. The one or more antennas may include a plurality of antennas configured to operate in different frequency ranges.
Overview
The present disclosure generally relates to a modular component for sealing an electronic device. An electronic device, such as a wearable device, may include a housing and a display cover. The electronic device may further include a modular component configured to provide a seal between the display cover and the housing. For instance, the modular component may be configured to be attached to the housing, such as to an edge of the housing. Further, the modular component may have a first surface configured to be attached to the display cover. The modular component may have any of a number of shapes configured to fit along an edge of the housing, such as an arcuate shape or a ring shape, and may be made of any of a number of materials, such as a non-conductive material for antenna integration.
To provide a water-resistant seal, the modular component may include a channel where a liquid adhesive may be applied. The channel may extend along the first surface of the modular component that is configured to be attached to the display cover. Dimensions of the channel may be selected based on a number of factors. For example, dimensions of the channel may be selected based on a diameter of a needle used to inject the liquid adhesive. As another example, dimensions of the channel may be selected based on a predetermined threshold volume of liquid adhesive required for a particular level of water-resistance.
To prevent leaking or expansion of the liquid adhesive to other areas of the electronic device, the modular component may further include a radial protrusion. The radial protrusion may be configured to be in contact with a peripheral region of the display cover when the display cover is attached to the housing. As such, the radial protrusion may prevent the liquid adhesive from moving out of the channel, such as flowing onto a viewing region of the display cover or onto other components inside the housing. Further, the radial protrusion may be configured to provide guidance for precise positioning of the display cover on the housing. For example, dimensions of the radial protrusion, including curvature, may be selected such that the radial protrusion fits along an inside surface of the display cover.
The modular component may further include one or more antennas. For example, the one or more antennas may be disposed on the first surface of the modular component such that the radial protrusion is positioned between the one or more antennas and the channel. As such, the radial protrusion may prevent the liquid adhesive from overflowing to contaminate the antennas. The modular component may be further configured to provide threshold clearance distances between the one or more antennas and the housing, and/or between the one or more antennas and the display cover. For example, dimensions of the modular component and the radial protrusion may be adjusted to provide the clearance distances. The clearance distances may be selected based on desired antenna performances, and based on the materials of the housing and display cover.
In some examples, the display cover may have a three dimensional shape, such as having one or more curved portions instead of being a planar sheet of glass. The channel may be extending along the first surface of the modular component in an area that is configured to be attached to the curved portions of the display cover. As such, the liquid adhesive in the channel may bond with the one or more curved portions of the display cover. The radial protrusion may also be configured to be in contact with the one or more curved portions of the display cover, for example by having matching curvatures.
The modular component as described herein provides increased water resistance for an electronic device, such as a water resistance of up to 50 meters (equivalent to 5 bars or 5 atmospheres) or more. Structural features of the modular component allow liquid adhesives to be applied, which provide better adhesion with complex three dimensional structures. The structural features protect components in the electronic device by preventing overflow of the liquid adhesives, and also provide guidance for precise positioning of components relative to each other. Antenna integration in the modular component saves space in a small factor device and provides flexibility for both antenna design and device design. For example, adjustments can be made to the modular component to change characteristics of the antenna, instead of compromising dimensions and/or materials of the housing or the display cover. Features of the modular component further provide for reduced effects on the antenna from metallic and dielectric materials in the device, such as the housing and the display cover, greater isolation from the body effects of the user, and reduced exposure of a user's body to RF radiation.
As shown in
The display cover 120 may be configured to protect and enable viewing of and interactions with a display underneath the display cover 120. For example, the display may be a screen or a touch screen including various electronic, optical, and mechanical components. The display cover 120 may be made of any of a number of transparent materials. For example, the display cover 120 may be made of a dielectric material such as glass, polymers, sapphire, etc. The display cover 120 may be configured to have a similar or different shape as the surface of the housing 110 to which the display cover 120 is attached. In this example shown in
The housing 110 may further be adapted to modularly attach to other components. For example as shown in
Referring to
The exploded view of
Further as shown in
Although the housing 110 is shown in
Referring to
Further as shown, channel 230 may be formed in the outer surface 210 of the modular component 150 for holding adhesives. The channel 230 extends along the modular component 150 such that when the display cover 120 is placed on the housing 110, the channel 230 is next to the display cover 120. This way, adhesives in the channel 230 may bond the display cover 230 to the modular component 150. Additionally, the channel 230 may also be positioned near the edge 112 of the housing 110. As such, adhesives in the channel 230 may provide additional bonding between the housing 110 and the modular component 150. The channel 230 may run along the entire length l of the modular component 150 as shown in
Any of a number types of adhesives may be applied in the channel 230. For example, a liquid adhesive (shown as shaded) may be applied by inserting a needle in the channel 230 before the display cover 120 is positioned on the housing 110. Since liquid adhesives may flow and expand to fill spacing, liquid adhesives may in many instances provide better sealing and thus better water resistance than solid adhesives such as tapes. Liquid adhesives may be particularly advantageous where the display cover 120 has a three-dimensional shape as shown, since the liquid adhesive may expand to fill a curved space better than a flat tape. Examples of liquid adhesives include pressure sensitive adhesive (PSA), thermal bond film, heated activated film, UV glue, cyanoacrylate, polyurethane (PUR), hot-melt, one-part or two-part epoxy, etc. In some instances, the liquid adhesive may provide water resistance up to 50 meters (equivalent to 5 bars or 5 atms) or more.
However, because of this fluidity, liquid adhesives may leak or expand to unwanted areas, such as onto the viewing regions of the display cover 120 or electronic and/or mechanical components of the device 100, which may obstruct viewing or otherwise affect the functions of the device 100. In this regard, above the channel 230, radial protrusion 240 is configured to prevent the liquid adhesive from leaking or expanding onto the viewing regions of the display cover 120 and/or other electronic or mechanical components of the device 100. The radial protrusion 240 may run along the modular component 150 next to the channel 230. As such, the radial protrusion 240 may run along the entire length l of the modular component 150 as shown in
Below the channel 230, leaking or expansion of the liquid adhesive may be prevented by the outer surface 210 of the modular component 150 and the edge 112 of the housing 100. Further as shown in
The radial protrusion 240 may also be configured to provide guidance for precise positioning of the display cover 120 on the housing 110. Referring back to
Since antenna performance may be negatively affected by proximity to conductive elements, as shown in
Antenna performance may also be affected by proximity to dielectric materials. Thus as shown, the radial protrusion 240 provides a clearance distance “d2” between the one or more antennas 260 and the display cover 120. Antenna performance may be affected by the dielectric properties of the display cover 120, which may depend on dimensions of the display cover 120. For example, increasing thickness of the display cover 120 may increase dielectric loading effect on the antennas, which may cause degraded radiation efficiency and antenna frequency detuning. As another example, changing curvature of the display cover 120 may result in a change in distance between the antenna and the display cover 120 in some areas, which may also affect antenna frequency tuning and radiation performance. Thus, aspects of the display cover 120 and the clearance distance d2 may be selected based on the required antenna performance.
In addition, when the device 100 is a wearable device and worn with the housing 110 in proximity to skin and the display cover 120 at a greater distance from the skin, a distance between the antennas 260 and the skin is increased by positioning the antennas 260 on the modular component 150 as compared to on the housing 110. The clearance distance d1 therefore also represents increased distance between antennas 260 and the skin, which reduces body effects that may negatively impact antenna performance, such as detuning, attenuation, and shadowing. The increased distance may further reduce radiation on the skin from the antennas 260.
Clearance distances d1 and d2 may be adjusted in any of a number of ways. For example as shown in
The antennas 260 may be disposed on the modular component 150 using any of a number of manufacturing techniques. As an example, the antennas 260 may be plated onto the modular component 150 via laser direct structuring (“LDS”). In this regard, the modular component 150 may be a resin material including an additive suitable for LDS. A laser may then transfer an antenna pattern to a surface of the modular component, such as top region 250 of the outer surface 210. The modular component 150 may then go through a metallization process, in which the antenna pattern is plated with one or more metallic materials, resulting in the antennas 260.
The channel 230 and the radial protrusion 240 may have any appropriate dimensions. Dimensions of the channel 230 may be chosen to accommodate a desired amount or volume of adhesive, and/or to allow tools such as a needle to be inserted into the channel 230 for injecting glue. By way of example, the channel 230 may have a depth “d_c” within a range of 0.5 mm-1 mm, and a width “w_c” within a range of 0.6 mm-1 mm. Dimensions of the radial protrusion 240 may be chosen to provide a snug fit with the inner surface 126 of the display cover 120, and/or to provide an appropriate clearance distance between the antennas 260 and the display cover 120. By way of example, the radial protrusion 240 may have a height “h_rp” within a range of 0.5 mm-1 mm, and a width “w_rp” within a range of 0.5 mm-1 mm. Although in the example shown in
Although in the examples described above, the modular component 150 is shown to provide sealing for an electronic device with a display cover, the modular component 150 may also provide sealing for an electronic device without a display cover. For instance, for an electronic device without a display cover (for example an earbud), two halves or portions of a housing may be sealed by the modular component 150 in a similar way as described above, where channel 230 may provide space for applying liquid adhesives, radial protrusion 240 may prevent the liquid adhesives from overflowing, etc. For example, the outside surface 210 of the modular component 150 may have an area configured to be attached to an inside surface of the housing 110, and another area where one or more antennas 260 may be disposed. In the area configured to be attached to the inside surface of the housing 110, the channel 240 may extend along the outside surface 210 for application of adhesives, and radial protrusion 230 may be disposed along the outside surface 210 between the channel 240 and the one or more antennas 260 in order to prevent the adhesives from moving onto the one or more antennas 260.
Referring to
The first antenna 310 and the second antenna 320 may each have a feed, such as feeds 314, 324 respectively. The feeds 314, 324 may each be positioned near an end of the respective radiating elements 312, 322. The feeds 314, 324 may be connected to transceivers and/or radio sources (not shown). For instance, the feeds 314, 324 may be configured to feed radio waves from a radio source, via a transmitter, to the rest of the antenna structure including the radiating elements 312, 322 respectively. The feeds 314, 324 may also be configured to collect incoming radio waves received at the radiating elements 312, 322 respectively, convert the incoming radio waves into to electric currents, and pass the electric currents to one or more receivers. In some examples, the first antenna 310 and/or the second antenna 320 may be capacitively fed by a feed structure positioned proximate to the feed 312, 324 respectively.
The first antenna 310 and the second antenna 320 may each have one or more ground connections, such as ground connections 316, 326 respectively. As further shown in
Dimensions of the radiating elements 312, 322 may be selected for supporting operation in different frequency ranges. For example, dimensions of the radiating element 312, such as length, may be selected for operation in GNSS frequency bands. For instance, the length may be selected so that the radiating element 312 has resonant frequencies in the GNSS frequency bands. Likewise, dimensions of the radiating element 322, such as length, may be selected for operation in WiFi and Bluetooth frequencies. For instance, the length may be selected so that the radiating element 322 has resonant frequencies in the WiFi and Bluetooth frequency bands.
As alternative to semi-loop antennas, the first antenna 310 and/or the second antenna 320 may be any other types of antenna, such as a monopole antenna, a dipole antenna, a planar antenna, a slot antenna, a hybrid antenna, a loop antenna, an inverted-F antenna, etc. As such, the radiating elements 312, 322 may have any other appropriate shape. For example, where the housing 110 has a rectangular shape, and the modular component 150 spans three edges of the rectangle, the radiating elements 312, 322 may each have a planar shape along one or more edges of the modular component 150.
In instances where the antennas are plated on a surface of the modular component 150, some or all of the radiating elements, feeds, and/or ground connections may be plated, while other components, such as radio source, transceivers, transmitters, tuning circuitry, ground plane, etc. may be provided elsewhere in the housing 110, such as on a circuit board.
Additionally or alternatively, one or more tuners 430 may be provided between the radio source 410 and the first antenna 310 and connected to the feed 314. For example, the one or more tuners 430 may include an impedance tuner and/or an aperture tuner. An aperture tuner is configured to change an aperture size of one or more radiating elements of an antenna, which affects a resonant frequency of the antenna. An impedance tuner is configured to change an impedance of one or more radiating elements of an antenna, which also affects a resonant frequency of the antenna.
In some instances, the one or more tuners 430 may include multiple tuners, such as a first tuner that selects a resonant frequency of the first antenna 310 within a communication band, and a second tuner that fine tunes within the selected communication band. Additionally, a pre-matching circuit (not shown) may be connected to the one or more tuners 430 to customize the one or more tuners 430 as needed. The one or more tuners 430 may improve frequency match, antenna efficiency, and reduce specific absorption rate.
The one or more tuners 430 may be active tuners controlled by the antenna control circuit (not shown in
The memory 614 stores information accessible by the one or more processor(s) 612, including instructions 616 and data 618 that may be executed or otherwise used by processor(s) 612. The memory 614 may be, e.g., a solid state memory or other type of non-transitory memory capable of storing information accessible by the processor(s), including write-capable and/or read-only memories.
The instructions 616 may be any set of instructions to be executed directly (such as machine code) or indirectly (such as scripts) by the processor. For example, the instructions may be stored as computing device code on the computing device-readable medium. In that regard, the terms “instructions” and “programs” may be used interchangeably herein. The instructions may be stored in object code format for direct processing by the processor, or in any other computing device language including scripts or collections of independent source code modules that are interpreted on demand or compiled in advance. Functions, methods and routines of the instructions are explained in detail below.
User interface 620 may include user input(s) 630 and output device(s) 640. For instance, user input(s) 630 may include mechanical actuators 632, soft actuators 634, and microphone 636. The mechanical actuators 632 may include a crown, buttons, switches and other components. The soft actuators 634 may be incorporated into a touchscreen. For example, touch sensors for touchscreen may be incorporated in the display cover 120 or components of the display under the display cover 120.
The output device(s) 640 may include a user display 642, audio output 644, and haptic or tactile feedback 646. For example, the user display 642 may be a screen or a touch screen for displaying information to the user. The audio outputs 644 may include components such as speakers, transducers, etc. The haptic interface or other tactile feedback 646 may components such as haptic motors for providing non-visual and non-audible information to the wearer.
The user interface 620 may include additional components as well. By way of example, one or more sensor(s) 650 may be located on or within the housing 110. For example, touch sensors may be incorporated into the display cover 120 or the housing 110. The sensor(s) 650 may also include an accelerometer, e.g., a 3-axis accelerometer, a gyroscope, a magnetometer, a barometric pressure sensor, an ambient temperature sensor, etc. Additional or different sensors may also be employed. The user interface 620 may also include one or more camera(s) 652. For example the camera(s) 652 may be incorporated into the user display 642.
To obtain information from and send information to remote devices, the system 600 may include a communication subsystem 660 having a wireless network connection module 662, a wireless ad hoc connection module 664, and/or a wired connection module 666. The wireless network connection module 662 may be configured to support communication via cellular, LTE, 4G, WiFi, GPS, and other networked architectures. The wireless ad hoc connection module 664 may be configured to support Bluetooth®, Bluetooth LE, near field communications, and other wireless arrangements. And the wired connection module 666 may include a USB, micro USB, USB type C or other connector, for example to receive data and/or power from a laptop, tablet, smartphone or other device.
The communication subsystem 660 may include one or more antenna control circuits 661, which controls an antenna system 663. For example, the antenna system 663 may be the antenna system 300. The antenna control circuit 661 may control the feeding of the first antenna 310 and the second antenna 420 of the antenna system 300. The antenna control circuit 661 may further control tuning of the first antenna 310 and the second antenna 320, such as impedance tuners, aperture tuners, and or matching networks. While not shown, the communication subsystem 660 has a baseband section for processing data and a transceiver section for transmitting data to and receiving data from remote devices. The transceivers may operate at RF frequencies via one or more antennae, such as the first antenna 310 and the second antenna 320.
The system 600 includes one or more power source(s) 670 that provide power to the various components of the system. The power source(s) 670 may include a battery, such as battery 672, winding mechanism, solar cell or combination thereof. The computing devices may be operatively couples to the other subsystems and components via a wired bus or other link, including wireless links.
The system 600 also includes a position determination module 680, which may include a GPS chipset 682 or other positioning system components. Information from the sensor(s) 650 and/or from data received or determined from remote devices (e.g., wireless base stations or wireless access points), can be employed by the position determination module 680 to calculate or otherwise estimate the physical location of the system 600.
The system 600 includes one or more internal clock(s) 690 that provide timing information, which can be used for time measurement for apps and other programs run by the smartwatch, and basic operations by the computing device(s) 610, GPS 682, and communication subsystem 660.
The modular component as described herein provide increased water resistance for an electronic device, such as a water resistance of 50 meters (equivalent to 5 bars or 5 atmospheres). Structural features of the modular component allow liquid adhesives to be applied, which provide better adhesion with complex three dimensional structures. The structural features protect components in the electronic device by preventing overflow of the liquid adhesives, and also provide guidance for precise positioning of components relative to each other. Antenna integration in the modular component saves space in a small factor device and provides flexibility for both antenna design and device design. For example, adjustments can be made to the modular component to change characteristics of the antenna, instead of compromising dimensions and/or materials of the housing or the display cover. Features of the modular component further provide for reduced effects on the antenna from metallic and dielectric materials in the device, such as the housing and the display cover, greater isolation from the body effects of the user, and reduced exposure of a user's body to RF radiation.
Unless otherwise stated, the foregoing alternative examples are not mutually exclusive, but may be implemented in various combinations to achieve unique advantages. As these and other variations and combinations of the features discussed above can be utilized without departing from the subject matter defined by the claims, the foregoing description of the embodiments should be taken by way of illustration rather than by way of limitation of the subject matter defined by the claims. In addition, the provision of the examples described herein, as well as clauses phrased as “such as,” “including” and the like, should not be interpreted as limiting the subject matter of the claims to the specific examples; rather, the examples are intended to illustrate only one of many possible embodiments. Further, the same reference numbers in different drawings can identify the same or similar elements.
The present application is a national phase entry under 35 U.S.C. § 371 of International Application No. PCT/US2020/051981, filed Sep. 22, 2020, published in English, which claims the benefit of U.S. application Ser. No. 62/913,206, filed Oct. 10, 2019, entitled Water Seal Design With Antenna Co-Existence On Electronic Device, the disclosures of which are hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/051981 | 9/22/2020 | WO |
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WO2021/071667 | 4/15/2021 | WO | A |
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