The present invention relates to a water supply apparatus for supplying water such as tap water to collective housing or a building using a pump.
As an apparatus installed in collective housing or a building for supplying water to each of water supply ends, there has been a water supply apparatus.
If the water supply apparatus is not a directly connected water supply apparatus whose suction-side pipe of the pump is connected to the water main, but is a receiving tank type water supply apparatus, then the suction-side pipe of the pump is connected to a water receiving tank, and a water level detector provided in the water receiving tank is connected to the controller. The receiving tank type water supply apparatus is free of the backflow prevention device, the suction-side pressure sensor, and the bypass pipe.
The required head curve A is determined from the sum (H1+H2+H3) of the head H1 of, for example, the building (the height of the highest floor of the building), the pressure H2 required for the water supply instrument (pressure loss caused by the water supply instrument), and the piping loss H3 depending on the flow rate. In the illustrated example, the required head curve A is plotted as a curve smoothly interconnecting a head PB0 required when the usage flow rate is nil and a head PA0 required when the usage flow rate is of a final point Q0.
The required head curve A is determined from the relationship between an ideal pump head and a usage flow rate. For actual designs, it has widely been customary to establish the standard control head curve B which is higher than the required head curve A by a margin of, e.g. a dozen %, and to control the rotational speed of the pump based on the standard control head curve B. The standard control head curve B is plotted as a curve smoothly interconnecting a head (lowest required pressure) PB1, which is higher than the head PB0 by a margin of a dozen %, required when the usage flow rate is nil, and a head (highest required pressure) PA1, which is higher than the head PA0 by a margin of a dozen %, required when the usage flow rate is of the final point Q0.
The standard control head curve B is stored in a memory of the controller 15 of the water supply apparatus shown in
In this manner, the standard control head curve B which is higher than the required head curve A by a margin of a dozen % is set, and the rotational speed of the pump is controlled based on the standard control head curve B. Therefore, for example, in the case where the water pipe is corroded, causing a greater piping loss than the initially designed piping loss, the water supply apparatus is prevented from failing to exercise the required performance in use and is able to meet the demand for an increase in the flow rate that the user may want to achieve for some reason.
There has been proposed a method of inputting a flow rate determined from the pipe resistance and the pump performance curve and automatically controlling the rotational speed of the pump in order to achieve the desired flow rate (see Patent document 1). According to the proposed method, when the flow rate is initially measured, if the flow rate is high, then the rotational speed of the pump is automatically lowered. If the flow rate is still high regardless of the reduction in the rotational speed of the pump, then the rotational speed of the pump is further automatically lowered so as to meet the flow rate. In this manner, the rotational speed of the pump is automatically adjusted sequentially until a target flow rate is reached.
However, when the standard control head curve B which is higher than the required head curve A by a margin of a dozen % is set, and the rotational speed of the pump is controlled based only on the standard control head curve B, no flexible solution has been found to meet energy-saving demands. For example, as shown in
However, if the flow rate Q1 required by the user is ensured, then there are instances where the rotational speed of the pump may be adjusted to N2 so that the intersection U2, whose head is higher than the head at the intersection (rotational speed N3) U1 between the flow rate Q1 and the required head curve A and lower than the head at the intersection U3, as shown in
Occasionally, the user may find it unnecessary to control the rotational speed of the pump based on the standard control head curve which has a sufficient margin. In such a case, demands for energy saving can be met by controlling the rotational speed of the pump based on a control head curve which has a minimum margin required.
However, the invention disclosed in Patent document 1 is not intended to achieve such energy saving.
The present invention has been made in view of the above circumstances. It is therefore an object of the present invention to provide a water supply apparatus which is capable of controlling the rotational speed of a pump so as to lower the rotational speed of the pump while keeping a constant flow rate, thereby meeting demands for energy saving.
The present invention recited in claim 1 relates to a water supply apparatus comprising: a pump configured to pressurize and deliver water; a frequency converter configured to supply electric power to the pump to operate the pump at a desired rotational speed; a discharge-side pressure sensor configured to detect a pressure at a discharge side of the pump; and a controller configured to control the rotational speed of the pump; wherein the controller stores a plurality of control head curves representing different relationships between flow rates and heads, and controls the rotational speed of the pump based on an alternatively selected one of the control head curves.
For example, a first control head curve and a second control head curve whose pressure (head) is set to be lower than that of the first control curve are stored in the controller. Then, normally, the controller controls the rotational speed of the pump based on the first control head curve, and as required, the controller controls the rotational speed of the pump based on the second control head curve. Thus, the water supply apparatus can save more energy by operating the pump at a lower rotational speed while maintaining the usage flow rate of water, compared to the case where the rotational speed of the pump is controlled based only on the first control head curve.
The present invention recited in claim 2 relates to the water supply apparatus according to claim 1 which further comprises an operation panel having a selector button configured to successively switch the plural control head curves stored in the controller and an energy-saving indicator configured to indicate energy-saving levels corresponding to the control head curves used to control the rotational speed of the pump.
Therefore, the user of the water supply apparatus can easily select one of the control head curves used for control by using the selector button, and can confirm the selected state on the energy-saving indicator.
The present invention recited in claim 3 relates to the water supply apparatus according to claim 1 or 2, wherein the plural control head curves include a standard control head curve and a small-flow-rate-range energy-saving control head curve whose head is lower than that of the standard control head curve in a small flow rate range.
The present invention recited in claim 4 relates to the water supply apparatus according to claims 1 to 3, wherein the plural control head curves include a standard control head curve and a medium-flow-rate-range energy-saving control head curve whose head is lower than that of the standard control head curve in a medium flow rate range.
The present invention recited in claim 5 relates to the water supply apparatus according to any one of claims 1 to 4, wherein the plural control head curves include a standard control head curve and a large-flow-rate-range energy-saving control head curve whose head is lower than that of the standard control head curve in a large flow rate range.
The present invention recited in claim 6 relates to the water supply apparatus according to any one of claims 1 to 5, wherein the plural control head curves include a standard control head curve and a full-flow-rate-range energy-saving control head curve which extends substantially parallel to the standard control head curve and whose head is lower than that of the standard control head curve in a full flow rate range.
According to the water supply apparatus of the present invention, even if the usage flow rate remains the same, the pump can be operated at an operating point having a lower rotational speed, as required. Consequently, the amount of electric power consumed for the water supply can be reduced to achieve energy saving, leading to CO2 reduction.
An embodiment of the present invention will be described in detail below with reference to
The setting unit 16 is used to establish various settings such as a plurality of control head curves, etc. which represent the different relationships between flow rates and heads, by external operation. The various settings such as a plurality of control head curves, etc. that are established by the setting unit 16 are stored in the memory 17. For example, the above-mentioned head (lowest required pressure) PB1 required when the usage flow rate is nil, and the above-mentioned head (highest required pressure) PA1 required when the usage flow rate is of the final point Q0, are inputted as settings to the memory 17 and stored therein. The I/O unit 20 receives signals from various sensors installed in the water supply apparatus, such as an output signal from the discharge-side pressure sensor 4 and a signal from the flow switch 6, and sends the received signals to the processor 18. Further, the I/O unit 20 and the inverters 2 are connected to each other by communication means such as RS485. The controller 15 sends various settings, frequency command values, and control signals including start and stop signals to the inverters 2, and the inverters 2 sequentially send operational details including actual frequency values and current values to the controller 15.
The full-flow-rate-range energy-saving control head curves C1, C2, C3 extend substantially parallel to the standard control head curve B and have heads lower than that of the standard control head curve B and higher than that of the required head curve A over the full flow rate range. The heads of the full-flow-rate-range energy-saving control head curves C1, C2, C3 are successively lower in the order named. Then, one of the four control head curves B, C1, C2, C3 is selected, and the rotational speed of the pump 1 is controlled based on the selected one of the four control head curves B, C1, C2, C3.
When the selector button 22 is not pressed, any lamps of the energy-saving indicator 23 are not turned on, and the standard control head curve B is used to control the rotational speed of the pump 1. When the selector button 22 is pressed once, a lamp corresponding to “L” on the energy-saving indicator 23 is turned on, and the full-flow-rate-range energy-saving control head curve C1 is used to control the rotational speed of the pump 1. When the selector button 22 is pressed twice, a lamp corresponding to “M” on the energy-saving indicator 23 is turned on, and the full-flow-rate-range energy-saving control head curve C2 is used to control the rotational speed of the pump 1. Further, when the selector button 22 is pressed three times, a lamp corresponding to “H” on the energy-saving indicator 23 is turned on, and the full-flow-rate-range energy-saving control head curve C3 is used to control the rotational speed of the pump 1. When the selector button 22 is pressed four times, the energy-saving indicator 23 goes back to the original state.
Therefore, the user can easily select one of the control head curves B, C1, C2, C3 used for control by pressing the selector button 22, and can confirm the selected state on the energy-saving indicator 23.
Operation of the water supply apparatus for controlling the rotational speed of the pump to achieve the flow rate Q1 required by the user will be described below with reference to
When the user presses the selector button 22 once, the rotational speed of the pump 1 is controlled based on the full-flow-rate-range energy-saving control head curve C1, so that the intersection U4 between the full-flow-rate-range energy-saving control head curve C1 and the flow rate Q1 will be at the operating point of the pump 1. At this time, the lamp corresponding to “L” on the energy-saving indicator 23 is turned on. When the user presses the selector button 22 twice, the rotational speed of the pump 1 is controlled based on the full-flow-rate-range energy-saving control head curve C2, so that the intersection U5 between the full-flow-rate-range energy-saving control head curve C2 and the flow rate Q1 will be at the operating point of the pump 1. At this time, the lamp corresponding to “M” on the energy-saving indicator 23 is turned on. Then, when the user presses the selector button 22 three times, the rotational speed of the pump 1 is controlled based on the full-flow-rate-range energy-saving control head curve C3, so that the intersection U6 between the full-flow-rate-range energy-saving control head curve C3 and the flow rate Q1 will be at the operating point of the pump 1. At this time, the lamp corresponding to “H” on the energy-saving indicator 23 is turned on.
In this manner, even if the usage flow rate remains the same, the pump 1 can be operated at a selected operating point having a lower rotational speed, as required. Consequently, the amount of electric power consumed for the water supply can be reduced to achieve energy saving, leading to CO2 reduction.
In the above example, as shown in
As shown in
Further, as shown in
Furthermore, as shown in
The full-flow-rate-range energy-saving control head curve C shown in
The water supply apparatus was operated throughout the day to supply water at hourly rates (flow rates) kept as shown in
The water supply ratio represents an hourly ratio with respect to the hourly-averaged amount of supplied water which is 100.
The water supply ratio represents an hourly ratio with respect to the hourly-averaged amount of supplied water which is 100.
It will be seen from Table 1 and Table 2 that when the water supply apparatus operates throughout the day to supply water under a head (water supply pressure) reduced from 40 m to 36 m, the total amount of consumed electric power is reduced from 16.41 kWh to 13.99 kWh. Therefore, the amount of saved energy per day is 2.42 kWh, and the amount of saved energy per year is 883 kWh, which is converted into 358 kg of CO2 (CO2 conversion coefficient recommended by Tokyo Electric Power Company, Incorporated: 1 kWh=0.43 kg). Since one cedar tree can absorb 14.5 kg of CO2 per year (because 11000 cedar trees absorb 160 t of CO2 per year according to Workshop of Iron Nutrition Enhancement in Plants), CO2 reduction equivalent to about 25 cedar trees can be achieved.
A plurality of control head curves may be used, and when the user feels that the head is low, the user may select one of the control head curves which has a higher head. Specifically, according to the above embodiment, the standard control head curve B and several control head curves whose heads are lower than that of the standard control head curve B fully or partly over the flow rate range thereof are stored in the controller, and one of the several control head curves is selected. However, the standard control head curve B and several control head curves whose heads are higher than that of the standard control head curve B fully or partly over the flow rate range thereof may be stored in the controller, and one of the several control head curves may be selected.
Although the embodiment of present invention has been described above, the present invention is not limited to the above embodiment, but may be reduced to practice in various different manners within the scope of the technical concept thereof. The water supply apparatus according to the present invention allows the user to select one of the control head curves for the purpose of energy saving, i.e. for reducing the amount of electric power used to operate the pump. However, the present invention is not limited to such purpose, but is also applicable to a water supply apparatus which allows the user to select one of control head curves for the purpose of saving water.
The present invention is applicable to a water supply apparatus for supplying water such as tap water to collective housing or a building using a pump.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2012/051196 | 1/20/2012 | WO | 00 | 11/1/2013 |