This invention relates to water systems and more particularly relates to a water system in a hydroponic environment.
Hydroponics is one approach to growing plants without soil using mineral nutrient solutions in water. Various water systems have been utilized in conjunction with hydroponics, but each have shortcomings, problems, and disadvantages. The subject matter of the present application has been developed in response to the present state of the art, and in particular, in response to the problems and disadvantages associated with conventional water systems that have not yet been fully solved by currently available techniques. Accordingly, the subject matter of the present application has been developed to provide embodiments of a system, an apparatus, and a method that overcome at least some of the shortcomings of prior art techniques.
An apparatus for a hydroponic system is disclosed. A system and method also perform the functions of the apparatus. In certain examples, the hydroponic system includes a water container, a gas pump disposed within the water container, and an air chamber disposed around the gas pump. The hydroponic system also includes an air line extending into the air chamber to drive air into the air chamber water within the water container, and an air bell disposed within the water container to capture the air from the air line, wherein the air bell maximizes the surface area of the water with the captured air.
In order that the advantages of the subject matter may be more readily understood, a more particular description of the subject matter briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the subject matter and are not therefore to be considered to be limiting of its scope, the subject matter will be described and explained with additional specificity and detail through the use of the drawings, in which:
The described features, structures, advantages, and/or characteristics of the subject matter of the present disclosure may be combined in any suitable manner in one or more embodiments and/or implementations. In the following description, numerous specific details are provided to impart a thorough understanding of embodiments of the subject matter of the present disclosure. One skilled in the relevant art will recognize that the subject matter of the present disclosure may be practiced without one or more of the specific features, details, components, materials, and/or methods of a particular embodiment or implementation. In other instances, additional features and advantages may be recognized in certain embodiments and/or implementations that may not be present in all embodiments or implementations. Further, in some instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the subject matter of the present disclosure. The features and advantages of the subject matter of the present disclosure will become more fully apparent from the following description and appended claims, or may be learned by the practice of the subject matter as set forth hereinafter.
Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment. Similarly, the use of the term “implementation” means an implementation having a particular feature, structure, or characteristic described in connection with one or more embodiments of the present disclosure, however, absent an express correlation to indicate otherwise, an implementation may be associated with one or more embodiments.
Referring to
The illustrated embodiment of the water system 102 includes a water container 108. The water system 102 is also shown with a lid 110 positioned to close a top of the water container 108. The water system 102 also includes an air bell 112 positioned within the water container 108. The water system 102 also includes a pump 114 arranged within the air bell 112 and extending from proximate a bottom of the water container 108 up through the lid 110 and into the media system 104. The illustrated embodiment of the water system 102 also includes an air source 116 and an air line 118. In the illustrated embodiment, the air line 118 passes through the lid 110 and the air bell 112 to introduce air 120 into the air bell 112. In the illustrated embodiment, the air line 118 is positioned to be submerged in water 122 within the air bell 112.
The media system 104 includes a media container 124. In the illustrated embodiment, the media container 124 is positioned on the lid 110 of the water system 102. The media system 104, as illustrated, also includes a grow media 126 disposed within the media container 124. The illustrated media system 104 also includes soil 128. The illustrated tomato plant 106 also includes roots 130 disposed in the soil 128 and the grow media 126.
In some embodiments, the air source 116 delivers air 120 through the air line 118 and into the air bell 112 within the water container 108. In the illustrated embodiment, the air source 116 is a bottle that can be squeezed (human-powered) or otherwise pumped to drive air into the air bell 112.
In the illustrated embodiment, the air supply 116 may be a bottle with a hole 132 disposed in the bottle. The hole 132 may be covered with a finger and the bottle squeezed to drive the air into the air line 118. In other embodiments, the air source 116 is an electric pump, air compressor, or other device capable of driving air into the air bell 112. At least one of the air source 116 and the air line 118 may include a check valve to allow one-way pumping of the air into the water container 108. At least one of the air source 116 and the air line 118 may include backflow or reverse siphon protection to prevent water 122 from passing through the air line 118 out of the water container 108.
The air line 118 may be a continuous line extending from the air source 116 to the interior of the air bell 112. In some embodiments, the air line 118 may include one or more couplers joining multiple separate sections of the air line 118 together. In some embodiments, the couplers may be positioned at one or more of the lid 110, the air bell 112, and the like. The couplers may be fixed and/or sealed to the corresponding structure, such as the lid 110 and the air bell 112, to provide a sealed connection without having to pass and seal the air line 118 through the corresponding structures of the water system 102.
With the air line 118 positioned under the air bell 112 and submerged within the water 122, the air 120 delivered by the air line 118 bubbles up through the water 122 and into the air bell 112. The bubbling of the air 120 through the water 122 aerates the water 122. The air line 118 may include a weight 134 on the end to maintain the air line 118 at the bottom of the water container 108 below the air bell 112. Aeration of the water provides multiple advantages. For example, aeration of the water 122 is beneficial for providing necessary nutrients and elements to the root zone 130 of the plant 106 and to support microbial growth and population for nutrient processing in the water system 102.
For example, oxygenated water 122 may support the presence of aerobic bacteria in the zone below the air bell 112 which may actively kill pathogens and break down other unwanted compounds in the water 122. This creates and supports an aerobic zone beneath the air bell 112. Additionally, the water 122 that is external to the air bell 112 is less oxygenated which primarily supports more anaerobic bacteria than the more oxygenated water 122 within/below the air bell 112. In some embodiments, the anerobic bacteria is capable of breaking down organic compounds. The balance of anaerobic and aerobic zones processes the water through anaerobic and aerobic activity to maintain a healthy state of the hydroponic system 100.
Additional oxygenation occurs as air 120 is pumped under the air bell 112 and comes to pressure with the water 122 surrounding the air bell 112. The air-water surface area and pressure of the air 120 at the water 122 within the air bell 112 drives oxygen into the water 122 and oxygenates the water 122. As such, the rate of oxygenation and saturation level may vary depending upon the surface area and the air pressure within the air bell 112.
The air pressure also drives the pump 114. In steady-state, the pump 114 is flooded with water 122. As air pressure builds within the air bell 112 in response to incoming air from the air source 116, air 120 seeps into the pump 114. This serves to further oxygenate the water 122 within the pump 114 and, once enough air 120 builds in the pump 114, a bubble or a 136 is created within the pump 114. The sizing and frequency of the air slugs 136 are dependent upon variables of the pump 114 which are discussed below. The air slug 136 rises up through the pump 114 and forces water 122 ahead of the air slug 136 due to surface tension between the air slug 136 and the water 122. The formation and rise of the air slug 136 drives water 122 into the grow media 126 within the media container 124 of the media system 104.
The grow media 126 receives the water 122 driven ahead of the air slugs 136 and carries the water 122 using capillary action and other mechanics described in U.S. patent application Ser. No. 16/051,261 which is incorporated herein by reference in its entirety. The water 122 is delivered to the roots 130 of the plant 106. Excess water 120 is drained off by the grow media 126 through one or more media drains 138 in the media container 124. The water 122 is then received back into the water container 108 via one or more water intakes 140 formed in the lid 110. In the illustrated embodiment, the media drains 138 and the water intakes 140 are aligned. In other embodiments, one or more of the media drains 138 are not aligned with one or more of the water intakes 140.
In some embodiments, the media drains 138 allow extra water 122 to leave the media container 124 whether that is water 122 introduced by the pump 114, into the media container 124 from above, such as rain, hand-watering, etc., or by other means. The water intakes 140 allow for refilling of the water container 108 with additional water.
Benefits of the system are increased efficiency in water use and a reduction in power demand relative to comparable hydroponic and other irrigation systems. In some embodiments, the illustrated hydroponic system 100 requires no outside power apart from a user squeezing, or otherwise operating, the air supply to drive air 120 into the air bell 112. Additionally, the hydroponic system 100 does not require soil 128 as the grow media 126 is a soil replacement. However, the hydroponic system 100 is also capable of utilizing soil 128 to introduce nutrients, minerals, and organic materials into the hydroponic system 100. The soil 128 and grow media 126 facilitate the addition of worms, nematodes, fungus, and other beneficial organisms to further benefit the hydroponic system 100. The water draining and recycling capability of the hydroponic system 100 further reduces the skill and knowledge requirement to water and grow plants 106 without sophisticated sensors and other systems which add substantial cost, power requirements, and complexity.
Some embodiments facilitate a single plant 106 while other embodiments are capable of facilitating a plurality of plants 106 within the hydroponic system 100. Embodiments of the hydroponic system 100 are easily scalable to match specific uses, infrastructure, levels of automation, and situations. Additionally, components of the system 100 may be sourced locally with repurposed materials. For example, the air supply 116 may be a used water bottle while the water container 108 and the media container 124 may be used buckets. In other words, the hydroponic system 100 disclosed herein is flexible in location, user ability, and cost. This makes the system 100 advantageous for use in third-world, low-income, or other environments which benefit from low-cost, high-efficiency systems with long lifespan and life-sustaining food generation capability. Further embodiments include longevity increasing variations such as UV shielding, structural reinforcements, evaporation covers, and the like.
Referring to
In the illustrated embodiment, the pump inlet 202 is coupled to the first pump body 206 and extends downward to the water 122 below the air bell 112. The pump inlet 202 supplies water 122 to the pump 114 for upward delivery from the pump 114. In some embodiments, the space around the first pump body 206 and the air chamber 204 creates a laminar flow to improve the uniformity and efficiency of the air slugs 136. The pump inlet 202 may be a circular cylinder or a non-circular cylinder and may also produce a flow effect to facilitate creation of the air slugs 136.
In some embodiments, the air chamber 204 surrounds the pump inlet 202 and the first pump body 206 and couples to the second pump body 208. The air chamber 204 extends from the second pump body 208 down to the water 122 below the air bell 112. The air chamber 204 supports formation of an air pocket 212 which is used by the first pump body 206 and the second pump body 208 to create the air slugs 136.
In some embodiments, the first pump body 206 forms a lower barrier to hold water and facilitate formation of the air slugs 136. The second pump body 208 orients with the first pump body 206 to form the upper barrier to facilitate formation of the air slugs 136. In the illustrated embodiment, the pump outlet 210 carries the water 122 and air slugs 136 away from the pump 114. The length of the pump outlet 210 may be varied based on the use and the size of the air slugs 136 generated by the pump 114. The illustrated embodiment also includes a region A which is described in further detail below with reference to
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In the illustrated embodiment, the second pump body 208 includes an upper barrier which extends downward from the second pump body 208. The illustrated embodiment of the first pump body 206 includes a lower barrier 306 which extends upward from the first pump body 206. In the illustrated embodiment, the upper barrier 304 and the lower barrier 306 form a channel 308.
The air pocket 212 increases in size and volume within the pump 114 as air continues to seep into the pump via the aperture 302. The growing air pocket 212 pushes the water 122 down within the channel 308. As the air pocket 212 reaches the lower end of the upper barrier 304 and the surface tension of the water 122 alongside the upper barrier 304 is overcome, the air rushes into the center of the pump 114 to form the air slug 136 in a gulping movement. In some embodiments, movement and momentum of the water 122 rising toward the channel 308 over the lower barrier 306 may further force air from the air pocket 212 along the channel 308 and into forming the air slug 136.
The surface tension of the air slug 136 and relatively lower density prevents water above the air slug 136 from passing around the air slug 136 and the water trapped above the air slug 136 is carried upward along the pump outlet 210.
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While the illustrated embodiment shows the second pump body 208 corresponding to and coupling with the air bell 112 other components of the pump 114 may couple to the air bell 112. For example, the air chamber 204 or the pump outlet 210 may couple to the air bell 112. Additionally, while the pump 114 is shown as disposed centrally within the air bell 112, in some embodiments, the pump 114 may be disposed to one side or other within the air bell 112 so as not to be centrally located within the air bell 112.
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In some embodiments, the air bell 112 has a rounded shoulder 1004. In other embodiments, the air bell 112 has an angled or non-rounded shoulder 1004. For example, the air bell 112 may have a shoulder 1004 which forms a right angle or which has a flat shoulder.
In the illustrated embodiment, the lower edge 1006 of the air bell 112 is smooth. In other embodiments, the lower edge 1006 of the air bell 112 may be serrated, scalloped, or include legs, or other structures which may be suitable to contact a bottom of the water container 108 of
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In some embodiments, the wall offset 1104 is formed in the first pump body 206 to facilitate connection with the second pump body 208. The lower barrier 306 forms an initial portion of the channel 308 shown in
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In some embodiments, the outlet collar 1402 facilitates coupling of the pump outlet 210 to the second pump body 208. The outlet collar 1402 may be tapered or include a bonding surface to facilitate a friction or glue coupling.
In the illustrated embodiment, the channel housing 1404 is formed in the second pump body 208 to form the channel 308 within the pump 114. In the illustrated embodiment, the channel housing 1404 is curved toward the interior of the second pump body 208. In other embodiments, the channel housing 1404 may be straight. Other designs and shapes of the channel housing 1404 may be used. In the illustrated embodiment, the channel housing 1404 continues to the bottom of the second pump body 208 to form the upper barrier 304.
In the illustrated embodiment, the support collar 1406 is disposed along an outer edge of the second pump body 208. In some embodiments, the support collar 1406 provides structural support to the second pump body 208. In other embodiments, the support collar 1406 provides at location at which the second pump body 208 may be coupled to the air bell 112 or another component.
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At block 1604, the method 1600 includes capturing the supplied air in an air bell disposed within the water container. The air bell may be submerged within the water container and receive the air via an air line running into the water container and position such that the air enters and is captured by the air bell.
At block 1606, the method 1600 also includes oxygenating the water using the supplied air. In some embodiments, the water is oxygenated by bubbling the air supplied by the air source up through the water and into the bell. The water may also be oxygenated by creating a water-air boundary within the air bell which facilitates dissolution of the oxygen in the air into the water.
At block 1608, the method 1600 further includes using the supplied air to operate a pump to drive the supplied air and the oxygenated water to a root zone of a media container. In some embodiments, the pump shown in
Each time the air supply to the system 1700 is activated or deactivated, the level of the water in the reservoir 1704 changes due to water displacement within the air battery 1710. As the water level changes, the strategically placed multiple holes 1708 or openings at various levels in the anaerobic chamber 1702 facilitates the exchange of a percentage of the water inside the anaerobic chamber 1702. By controlling the on/off cycling of the air supply to the system 1700, both the amount of water delivered to the grow bin, and the amount of water exchanged in and out of the anaerobic chamber 1702 is controlled.
Beneficially, in the anaerobic chamber 1702, anaerobic bacteria breaks down organic and mineral compounds in the water nutrient mixture. Additionally, a contained anaerobic chamber 1702 with limited water exchange increases anaerobic bacteria quantity and variety, by limiting the amount of oxygenation that can occur. Further, a dedicated anaerobic chamber 1702 can be easily scaled in size and quantity in order to increase or decrease anaerobic bacteria activity to suit the particular production of various systems. Although depicted here inside of the hydroponic system 1700, the anaerobic chamber 1702 may be disposed outside of the reservoir 1704, and the limited anaerobic bacteria that escapes the anaerobic chamber is neutralized as it flows nearer to and within the highly oxygenated air battery and air pump. This eliminates the bacteria, however the plant available organic nutrients and minerals remain in suspension for delivery to the plant roots in the grow bin.
The gas-powered liquid pump meters gas into the lower pump housing 1802 through select-able gas bleed ports 1707 (see
The pump 1720, beneficially has no mechanical mechanisms or moving parts, thereby reducing complexity, failure and maintenance and therefore increases pump life. The pump 1720 can be easily molded through various means, reducing materials, manufacturing and assembly complexity, and cost. The pump 1720 is usable in hazardous and explosive environments and used with highly acidic and caustic liquids, and is not limited to agriculture environments. Molding and casting allows a wider range of materials to be used for producing the pump, including, but not limited to, metals, polymers, ceramics, and composites thereof. As the pump itself is open to the surrounding liquid and gas pressures, the pressure forces acting on the pump are equalized. This allows the pump to function at any liquid depth with reduced consideration for material strength and thicknesses. Gas entrainment may be leveraged for compounding, for example, when used with air and water for fish and/or plant production, the water can become more oxygen saturated. In this application, the oxygen saturation can have significant advantages to fish and plant health while also reducing harmful pathogens. In another example, CO2 can be used to pump water for plants. Delivering both CO2 and water. Additionally, multiple pumps can be operated with a singular gas supply, and in the same liquid reservoir. This can have significant cost reduction and targeted delivery of liquids and gas in a wide variety of applications. In other examples, pumps can be staged to pump to significant elevations, can be sized to leverage liquid surface tension for higher liquid lifting, can be used for compounding gas with liquid, can be sized to use off the shelf tubing for the upper and lower housings, or these housings can be molded features of the pump.
In
In the above description, certain terms may be used such as “up,” “down,” “upper,” “lower,” “horizontal,” “vertical,” “left,” “right,” “over,” “under” and the like. These terms are used, where applicable, to provide some clarity of description when dealing with relative relationships. But, these terms are not intended to imply absolute relationships, positions, and/or orientations. For example, with respect to an object, an “upper” surface can become a “lower” surface simply by turning the object over. Nevertheless, it is still the same object. Further, the terms “including,” “comprising,” “having,” and variations thereof mean “including but not limited to” unless expressly specified otherwise. An enumerated listing of items does not imply that any or all of the items are mutually exclusive and/or mutually inclusive, unless expressly specified otherwise. The terms “a,” “an,” and “the” also refer to “one or more” unless expressly specified otherwise. Further, the term “plurality” can be defined as “at least two.” Moreover, unless otherwise noted, as defined herein a plurality of particular features does not necessarily mean every particular feature of an entire set or class of the particular features.
Additionally, instances in this specification where one element is “coupled” to another element can include direct and indirect coupling. Direct coupling can be defined as one element coupled to and in some contact with another element. Indirect coupling can be defined as coupling between two elements not in direct contact with each other, but having one or more additional elements between the coupled elements. Further, as used herein, securing one element to another element can include direct securing and indirect securing. Additionally, as used herein, “adjacent” does not necessarily denote contact. For example, one element can be adjacent another element without being in contact with that element.
As used herein, the phrase “at least one of”, when used with a list of items, means different combinations of one or more of the listed items may be used and only one of the items in the list may be needed. The item may be a particular object, thing, or category. In other words, “at least one of” means any combination of items or number of items may be used from the list, but not all of the items in the list may be required. For example, “at least one of item A, item B, and item C” may mean item A; item A and item B; item B; item A, item B, and item C; or item B and item C. In some cases, “at least one of item A, item B, and item C” may mean, for example, without limitation, two of item A, one of item B, and ten of item C; four of item B and seven of item C; or some other suitable combination.
Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of, e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.
As used herein, a system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware which enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.
The present subject matter may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
This application claims the benefit of and claims priority to U.S. Provisional Patent Application No. 62/903,208 entitled “WATER SYSTEM FOR HYDROPONIC GROWING” and filed on Sep. 20, 2019 for Shane McKenna, which is incorporated herein by reference.
Number | Date | Country | |
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62903208 | Sep 2019 | US |