The invention relates to the field of water pumps, and in particular to a water tank used for a pump device and a related pump device.
When an indoor air conditioner is cooling or dehumidifying, the moisture or humidity in the air environment will condense, resulting in condensate. Condensate pumps are usually used to collect the condensate and pump it out. The condensate pump is mainly composed of a water pump, a water tank and a controller. The water tank is used to store the condensate, the water pump lifts the water to the discharge port, and the controller is used to control the start and stop of the water pump and monitor the water level.
In some cases, such as when inspecting a water pump or controller or cleaning a water tank, the water tank needs to be disassembled. However, the water tanks of condensate pumps currently on the market require tools or a lot of external force to be disassembled, causing great inconvenience to the user. In addition to the difficulty in disassembly, it also causes user injury due to improper operation when disassembling the water tank.
To solve the above problems, a first aspect of the present invention provide a water tank for a pump device, which includes: a housing defining an opening and having a locking matching portion; a cover, detachably mounted to a side of the housing at the opening, the cover having a first side facing away from the opening and a second side facing toward the opening; an operating member, disposed on the first side of the cover and configured to move between a first position and a second position under an external force; a locking mechanism, disposed on the second side of the cover; and a transmission member, extending through the cover and is transmission-coupled with the operating member and the locking mechanism to mechanically link the operating member and the locking mechanism; wherein the locking mechanism is configured to: in an assembled state of the housing and the cover, when the operating member is in the first position, cooperate with the locking matching portion to lock the housing and the cover, and when the operating member is in the second position, disengage from the locking matching portion to unlock the housing and the cover.
In some embodiments, the locking mechanism includes: a first latch, configured to move in an unlocking direction or a locking direction on the second side of the cover, the first latch including a first locking portion for cooperating with the locking matching portion; and a cam, coupled to the transmission member and having a driving surface; wherein when the operating member moves from the first position to the second position, the cam rotates in a first direction driven by the transmission member and drives the first latch to move in the unlocking direction via the driving surface.
In some embodiments, the locking mechanism further includes: at least one first resilient member, having one end fixed on the second side of the cover and another end abutting against the first latch; wherein when the operating member moves from the first position to the second position, the at least one first resilient member resiliently deforms in response to the movement of the first latch in the unlocking direction, and when the external force is removed, the first latch moves in the locking direction in response to a restoring force of the at least one first resilient member, and drives the cam to rotate in the second direction via the driving surface, which in turn drives the operating member to return to the first position through the transmission member, wherein the second direction is opposite to the first direction.
In some embodiments, the first locking portion has a guide surface in an installation direction of the cover, and during a installation process of the cover to the housing, the guide surface is pushed by a side wall of the housing to push the first latch to move in the unlocking direction, and causes the at least one first resilient element to resiliently deform; when the first locking portion is aligned with the locking matching portion, the first locking portion is matched with the locking matching portion in response to the restoring force of the at least one first resilient member.
In some embodiments, the locking mechanism includes: a second latch coupled to the transmission member and including a receiving cavity, the second latch including a second locking portion configured to cooperate with the locking matching portion; a positioning pin partially disposed in the receiving cavity; a guide strip fixed on the second side of the cover and extending along a movement direction of the positioning pin, wherein the guide strip is configured to guide movements of the positioning pin; a second resilient member sleeved outside of the positioning pin, having one end fixed in the receiving cavity and another end coupled to the positioning pin, configured to exert a restoring force when the positioning pin moves along the guide strip.
In some embodiments, the guide strip has a first recessed portion and a second recessed portion facing toward the positioning pin, wherein when the operating member is located at the first position, the positioning pin is located in the first recessed portion, and when the operating member is located at the second position, the positioning pin is located in the second recessed portion.
In some embodiments, the guide strip has a protruding portion between the first recessed portion and the second recessed portion, the protruding portion protruding toward the positioning pin, wherein the second resilient member is configured to exert a restoring force when the positioning pin is located at the protruding portion which is greater than the restoring force exerted when the positioning pin is located in the first recessed portion or the second recessed portion.
In some embodiments, the locking mechanism includes: a third latch coupled to the transmission member and having a third locking portion configured to cooperate with the locking matching portion; a third resilient member having one end fixed to the second side of the cover and another end fixed to the third latch; wherein when the operating member moves from the first position to the second position, the third latch moves in a first direction driven by the transmission member to resiliently deform the third resilient member, and when the external force is removed, the third latch moves in a second direction in response to a restoring force of the third resilient member, which in turn drives the operating member to return to the first position through the transmission member, wherein the first direction is opposite to the second direction.
In some embodiments, the water tank further includes: at least one position limiting member disposed on the first side of the cover and corresponding to the first position or the second position or both, and the at least one position limiting member is configured to limit movements of the operating member.
In another aspect, the present invention provides a pump device incorporating a water tank according to any of the above embodiments of the first aspect.
The water tank according to embodiments of the present invention has a simple structure and is easy to disassemble. Even non-professional users can install and disassemble it without using additional tools, and can ensure high safety. In addition, the water tank according to embodiments of the present invention will not cause forced deformation of parts during disassembly, thereby extending the service life of the water tank and saving use costs.
Preferred embodiments of the present invention are described with reference to the drawings. These drawings explain the embodiments and their operating principle, and only illustrate structures that are necessary to the understanding of the invention. These drawings are not to scale. In the drawings, like features are designated by like reference symbols.
Preferred embodiments of the present invention are described below with reference to the drawings. These drawings and descriptions explain embodiments of the invention but do not limit the invention. The described embodiments are not all possible embodiments of the present invention. Other embodiments are possible without departing from the spirit and scope of the invention, and the structure and/or logic of the illustrated embodiments may be modified. Thus, it is intended that the scope of the invention is defined by the appended claims.
Before describing the embodiments, some terms used in this disclosure are defined here to help the reader better understand this disclosure.
In the descriptions below, terms such as “one,” “one group,” etc. do not limit the number of components, but means at least one.
In the descriptions below, terms such as “including” are intended to be open-ended and mean “including without limitation”, and can include other contents. “Based on” means “at least partly based on.” “An embodiment” means “at least one embodiment.” “Another embodiment” means “at least another embodiment,” etc. In this disclosure, the above terms do not necessarily refer to the same embodiments. Further, the various features, structures, materials or characteristics may be suitably combined in any of the one or more embodiments. Those of ordinary skill in the art may combine the various embodiments and various characteristics of the embodiments described herein when they are not contrary to each other.
Embodiments of the present invention provide a water tank for a pump device, which employs a disassembly mechanism composed of an operating member, a locking mechanism and a transmission member to connect the housing and the cover, so the overall structure of the water tank is relatively simple and easy to disassemble. Even non-professional users can install and disassemble without using additional tools, and can ensure high safety. In addition, the water tank according to embodiments of the present invention will not cause forced deformation of parts during disassembly, so the service life of the water tank can be extended and the use cost can be saved. The water tank according to embodiments of the present invention can be used in various pump devices, such as condensate pumps, sewage pumps, etc.
An exemplary water tank according to an embodiment of the present invention is described in detail below with reference to
As shown in
In this embodiment, two position limiting members 1211 are further provided on the first side 121 of the cover 12, which are respectively located on both sides of the operating member 13 and correspond to the first position and the second position, and are used to limit the movement of the operating member 13. In other embodiments, no position limiting member or only one position limiting member 1211 may be provided.
Referring to
Referring to
In this embodiment, one end of each of the two first resilient members 143 is fixed on the second side of the cover 12, and the other end is against the two shoulders 1412 of the first latch 141. When the operating member 13 is located at the first position, the two first resilient members 143 are in a first compressed state and have a first length; when the operating member 13 is located at the second position, the two first resilient members 143 are in a second compressed state and have a second length less than the first length. In other embodiments, the first resilient members may be omitted or only one first resilient member may be provided.
Referring to
When the cover 12 needs to be installed on the housing 11, the cover 12 is placed above the opening side of the housing 11 and moved downward. Because the first locking portion 1411 extends out of the first hole 1231 on the side plate 123 of the cover 12, when the first locking portion 1411 contacts the side wall of the housing 11, its guide surface 1413 is pushed by the side wall, so that the first locking portion 1411 retracts and pushes the entire first latch 141 to move in the unlocking direction and causes the two first resilient members 143 to resiliently deform. When the first locking portion 1411 is aligned with the second hole 110 on the housing 11, the restoring force of the two first resilient members 143 pushes the first locking portion 1411 to extend into the second hole 110, thereby locking the housing 11 and the cover 12. In this embodiment, the guide surface 1413 is provided to facilitate the quick installation of the cover 12 on the housing 11 without rotating the operating member 13. In other embodiments, the guide surface 1413 may be omitted. In such embodiments, the housing 11 and the cover 12 are locked by rotating the operating member 13 to the second position to retract the first locking portion 1411, and then releasing the operating member 13 after the cover plate 12 covers the opening of the housing 11.
Another exemplary water tank according to an embodiment of the present invention is described in detail below with reference to
In this embodiment, the water tank 200 includes a housing 21, a cover 22, an operating member 23, a locking mechanism 24 and a transmission member 25. The cover 22 has a hollow accommodation space, in which a plurality of components, such as a circuit board and a cable, are accommodated. In this embodiment, the operating member 23 has a different appearance design and a similar structure to the operating member 13 in
Referring to
When the cover 22 needs to be installed on the housing 21, the cover 22 is placed above the opening side of the housing 21 and moved downward. Since the first locking portion 2411 extends out of the first hole 2231 on the side plate 223 of the cover 22, when the first locking portion 2411 contacts the side wall of the housing 21, its guide surface 2413 is pushed by the side wall, so that the first locking portion 2411 retracts and pushes the entire first latch 241 to move in the unlocking direction and causes the two first resilient members 243 to resiliently deform. When the first locking portion 2411 is aligned with the groove 210 on the housing 21, the restoring force of the two first resilient members 241 pushes the first locking portion 2411 to extend into the groove 210, thereby locking the housing 21 and the cover 22. In this embodiment, the guide surface 2413 is provided to facilitate the quick installation of the cover 22 on the housing 21 without rotating the operating member 23. In other embodiments, the guide surface 2413 may be omitted. In such embodiments, the housing 21 and the cover 22 are locked by rotating the operating member 23 to the second position to retract the first locking portion 2411, covering the opening of the housing 21 with the cover plate 22, and then releasing the operating member 23.
Another exemplary water tank according to an embodiment of the present invention is described in detail below with reference to
In this embodiment, the exemplary water tank 300 includes a housing 31, a cover 32, an operating member 33, a locking mechanism 34 and a transmission member 35. The operating member 33 is the same as the operating member 13 in
The second latch 341 also has a receiving cavity 3413. In the assembled state, the positioning pin 342 is partially disposed in the receiving cavity and one end thereof protrudes out of the receiving cavity. The second resilient member 343 is sleeved outside the positioning pin 342, and one end thereof is fixed in the receiving cavity 3413, and the other end abuts against the shoulder 3421 of the positioning pin 342. The guide strip 344 is fixed on the second side 322 of the cover 32 and extends along the movement direction of the positioning pin 342, and is used to guide the movement of the positioning pin 342. One end of the positioning pin 342 protruding from the receiving cavity abuts against the guide strip 344. In the process of the positioning pin 342 moving along the guide strip 344, the second resilient member 343 always maintains a compressed state, provides a restoring force to the positioning pin 342, and thus assists in guiding the movement of the positioning pin 342.
In this embodiment, a first recessed portion 3441 and a second recessed portion 3442 are formed at both ends of the guide strip 344, which face toward the positioning pin 342 and correspond to the first position and the second position of the operating member 33, respectively. A protruding portion 3443 is formed between the first recessed portion 3441 and the second recessed portion 3442. When the operating member 33 is located at the first position, the positioning pin 342 is located in the first recessed portion 3441, and when the operating member 33 is located at the second position, the positioning pin 342 is located in the second recessed portion 3442. The first recessed portion 3441 and the second recessed portion 3442 can prevent the positioning pin 342 from moving back and forth. When the positioning pin 342 is located in the first recessed portion 3441 or the second recessed portion 3442, the second resilient member 343 is in a third compressed state and has a third length; when the positioning pin is located in the protruding portion 3443, the second resilient member 343 is in a fourth compressed state and has a fourth length less than the third length. In other words, the restoring force provided by the second resilient member 343 when the positioning pin 342 is located in the protruding portion 3443 is greater than the restoring force provided when the positioning pin 342 is located in the first recessed portion 3441 and the second recessed portion 3442.
Referring to
When the cover 32 needs to be installed on the housing 31, the user holds the gripping end 331 of the operating member 33 and applies a force to rotate the operating member 33 from the second position to the first position. During this process, the second latch 341 rotates along with the operating member 33 under the drive of the transmission member 35, which in turn drives the positioning pin 342 to move along the guide strip 344 toward the direction of the first recessed portion 3441. When the positioning pin 342 moves to the protruding portion 3443, the restoring force of the second resilient member 343 urges the positioning pin 342 to quickly move to the first recessed portion 3441. At this time, the second locking portion 3413 extends into the hole 310 to lock the cover 32 and the housing 31. When the user releases his hand from the gripping end 331 of the operating member 33, the restoring force provided by the second resilient member 343 to the positioning pin 342 causes the positioning pin 342 to rest firmly against the surface of the first recessed portion 3441. The provision of the protruding portion 3443 helps the operating member 33 to quickly move from one of the first and second positions to the other one, so that the operator can easily disassemble and install the water tank, thereby improving the user experience.
Another exemplary water tank according to an embodiment of the present invention is described in detail below with reference to
In this embodiment, the exemplary water tank includes a housing (not shown in the figure), a cover 42, an operating member 43, a locking mechanism 44 and a transmission member 45. The operating member 43 is the same as the operating member 13 in
The disassembly and installation process of the water tank in this embodiment is described with reference to
When the cover 42 needs to be installed on the housing, the user holds the gripping end 431 of the operating member 43 and applies a force to rotate the operating member 43 from the first position to the second position. During this process, the third latch 441 rotates in the first direction along with the operating member 43 under the drive of the transmission member 45, so that the third resilient member 442 is resiliently deformed. At this time, as shown in
Embodiments of the present invention also provide a cover assembly for a water tank of a pump device, the cover assembly including: a cover, which is detachably mounted to an opening side of a housing of the water tank and has a first side away from the opening and a second side toward the opening; an operating member, which is arranged on the first side of the cover and is configured to move between a first position and a second position under the action of an external force; a locking mechanism, which is arranged on the second side of the cover; and a transmission member, which extends through the cover and is transmission-coupled with the operating member and the locking mechanism so that the operating member and the locking mechanism are mechanically linked; wherein the housing has a locking matching portion, and the locking mechanism is configured to: in the assembled state of the housing and the cover, when the operating member is in the first position, cooperate with the locking matching portion to lock the housing and the cover; when the operating member is in the second position, disengage from the locking matching portion to unlock the housing and the cover.
Embodiments of the present invention also provide a disassembly mechanism for detachably installing a cover of a water tank to a housing of the water tank, the disassembly mechanism including: an operating member, which is arranged on a first side of the cover and is configured to move between a first position and a second position under the action of an external force, the first side of the cover facing away from the opening of the housing; a locking mechanism, which is arranged on a second side of the cover, the second side of the cover facing the opening of the housing; and a transmission member, which extends through the cover and is transmission-coupled with the operating member and the locking mechanism so that the operating member and the locking mechanism are mechanically linked; wherein the housing is provided with a locking matching portion, and the locking mechanism is configured to: in the assembled state of the housing and the cover, when the operating member is in the first position, cooperate with the locking matching portion to lock the housing and the cover; when the operating member is in the second position, disengage from the locking matching portion to unlock the housing and the cover.
Embodiments of the present invention also provide a pump device, incorporating a water tank according to any one of the above embodiments.
It should be understood that the embodiments shown in
While the present invention is described above using specific examples, these examples are only illustrative and do not limit the scope of the invention. It will be apparent to those skilled in the art that various modifications, additions and deletions can be made to the water tank for pump device and related pump device of the present invention without departing from the spirit or scope of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202311829280.2 | Dec 2023 | CN | national |