The present invention relates to a modular enclosure for providing a water-tight, controlled environment to work surfaces.
For years, the weather has presented problems while working on outdoor surfaces. One example of this is when resurfacing or repairing ship decks. The weather causes problems that include, but are not limited to, oxidation, improper curing of the coating, and damage to a recently worked area.
The prior art shows the use of enclosures to prevent the above weather-related problems. Some of the enclosures include tents attached to the surface of the work surface. Unfortunately, the known tents do not provide a weather-tight, controlled environment to the work surface and in many occasions, the work surface was damaged by the humidity without the application of sealants. The application of sealants creates unnecessary removal of said sealants which must be removed by manual or mechanical means from the perimeter seal area.
In view of the disadvantages shown by the tents of the prior art, it was necessary to find a way of sealing the tent to the structure or work surface. The prior art shows in some embodiments the use of the tent in combination with a perimeter frame that require semi-fluid rubber or expandable foams or similar sealants to complete a water intrusion preventive means. Unfortunately, the use of semi-fluid rubber or other sealants requires the application of the fluid or other sealants to the perimeter base frame or structure surface under or adjacent to the base frame which is not semi flexible or to the work surface of the work area and also the removal of the semi-fluid rubber after the work is completed. The use of semi-fluid rubber or other foam or similar seals is messy, labor demanding (set up and removal of the semi-fluid rubber from the work surface), expensive, and cannot be reused. Furthermore, the fluid rubber contains ingredients that may damage the surface of the work area and must be mechanically removed from the surface. The removal of such may delay work progress.
There is a necessity of providing a weather-tight, controlled environment to work surfaces that is simple to handle, non-messy, economical, reusable, and easy to set up and remove from the work area.
In one embodiment, a device for removably holding a structure to a work surface is disclosed including a base frame member, a first side of which interfaces with the structure and the second side of which has a water-tight base seal attached. At least one vacuum cell is formed in the water-tight base seal and each vacuum cell has at least one inlet port connected to a vacuum conduit for evacuating the at least one vacuum cell.
In another embodiment, a method of removably holding a structure to a work surface is disclosed including providing a device for holding the structure to the work surface with a base frame member, a first side of which interfaces with the structure and a water-tight base seal is attached to the second side. At least one vacuum cell is formed in the water-tight base seal and has at least one inlet port interfaced to each vacuum cell with a vacuum conduit interfaced to the inlet ports for evacuating the at least one vacuum cell. The structure is secured to the device for holding the structure to the work surface. The device for holding the structure onto the work surface is placed on the work surface and the at least one vacuum cell is evacuated through the at least one inlet port, thereby holding the structure to the work surface and providing a water-tight seal.
In another embodiment, a device for holding a structure to a work surface is disclosed including an apparatus for vacuum securing the structure to the work surface, the apparatus having an upper side and a lower side, the upper side interfaces with the structure. A water-tight vacuum seal is attached to the lower side of the apparatus forming at least one vacuum cell. A source of a vacuum is connected to each vacuum cell.
An object of the present invention is to provide a water-tight, controlled environment to work surfaces.
Another object of the present invention is to provide a water-tight, controlled environment to work surfaces that is simple to handle, economical, and reusable.
Another object of the present invention is to provide a water-tight, controlled environment to work surfaces that is easy to set up and remove from the work area.
Another object of the present invention is to provide a water-tight, controlled environment to work surfaces that includes a seal that is chemically resistant.
Another object of the present invention is to provide a water-tight, controlled environment to work surfaces that leaves no residue from sealants.
The present invention relates to a modular mobile or custom static enclosure for providing a water-tight, controlled environment for a work area. An enclosure using the disclosed water-tight mechanism of the present invention can be used on any hard surface, including surfaces such as decks, concrete, skip hulls, rough surfaces, and the like.
In the present invention the work area will be described using, as an example, a ship deck. It is very important to point out that the present invention is not limited to the use of a ship deck as a work area. The present invention may be used with any work area that requires a water-tight, controlled environment.
The present invention provides a continuous water-tight seal around the surface on which it is used. The interior of the work area can be climate-controlled with the use of dehumidification, air conditioning, any other desired means, or a combination thereof.
The base rail of the present invention is semi-flexible and can conform to moderate variations of the surface on which it is installed. It also conforms to larger variations by custom cutting or forming sections of the seal with rigid or semi rigid components to aid in conforming to said larger variations or obstructions. Configurations of base frame bottom seals with vacuum cells provide a water tight seal on a work or structure surface where larger variation or obstruction or any non-moderate variations exist. The base frame with vacuum cells and vacuum seal is installed without permanently affixing it to the work surface. The custom seal section is inserted under the vacuum pliable seal to provide for a water-tight seal. In some embodiments, the enclosure resting upon the base frame has a modular interior base frame bracing and/or tension cable for strengthening the vertical enclosure upright frames and/or the roof trusses. In some embodiments, the enclosure is installed in modular sections and is affixed to the base frame to prevent racking of the enclosure while being moved or relocated. In addition, in some embodiments, the upright frames and roof trusses are designed to support the enclosure without any interior bracing or cable.
In another embodiment of the present invention interior modular strengthening frames are provided. Thus, when work is required within the enclosure, the frame is up-pined, up-bolted, released by means of binders or any applicable means know to those skilled in the art, or by means of cables, ropes or similar means. In some embodiments, the enclosure is lifted into the overhead and secured to prevent interfering with the work area surface. In embodiments where the enclosure is required to be relocated, the bracing is unsecured, lowered and affixed to the base frame. In these embodiments, the base bracing is removed in modular components and removed from the enclosure, providing an unobstructed work area.
In addition, some embodiments of the present invention relate to methods of work that are performed within the enclosure.
The invention can be best understood by those having ordinary skill in the art by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:
Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Throughout the following detailed description, the same reference numerals refer to the same elements in all figures. The term water-tight seal refers to the ability of the seal to reduce or prevent penetration by standing water, water vapor, high water, driven water and the like. This term is not absolute, in that, under certain circumstances, water is capable of penetrating the seal. Such circumstances are related to the pressure exerted by the water and to the surface on which the water-tight seal is installed.
The disclosures in this application can be designed, implemented, combined or installed in all or in part to this inventor's patent applications, including the application entitled “Comprehensive Surface Treatment Methods and Emissions Control” filed Mar. 8, 2006; the content of which is incorporated herein by reference.
The enclosure and the vacuum seal base frame 6 (see
In some embodiments of the enclosure system, two or more enclosures are positioned as gable-end to gable-end at a distance equal to the spacing of the truss 30 and additional proper fitting sheet material is installed to cover the void. In some embodiments of the enclosure system, appendages or extensions of the enclosure are fabricated for the purpose of adjoining to a side wall of the enclosure and extending to provide additional work areas.
Environmental controlled enclosure embodiments of the present invention include a vacuum sealed base frame. The vacuum sealed base frames, at either adjoining end, are removable to provide an un-obstructed work area throughout the complete interior area.
In some embodiments, the enclosure includes wheels for moving the enclosure to the desired location.
In some embodiments, the enclosure is custom-designed and built to fit for the purpose required and the frame work is designed to strengthen the enclosure to prevent racking of the enclosure while it is being relocated to the next desired location.
In some embodiments, an interior modular frame prevents racking.
In some embodiments, the interior frame 5 includes additional strengthening cables 8 and 9. Cables 8 are detachable from the base frame 6 in each end. Cables 9 are capable of being slackened or left tightened so the interior frame 5, cables 8 and 9 and wheel assemblies 7 will detach from the frame 6 and elevate into the overhead thereby providing an unobstructed work area.
Cables 9 include turnbuckles, ratchets, or any means known for tightening/loosening to those skilled in the art. The interior base strengthening members 5 or struts are dropped into sockets, custom designed holders, bolted, pins or detachably installed by any means known to those skilled in the art as well.
The modular interior frame means permits the entire interior of the enclosure to be free from any wheel assemblies and or supporting structures of said wheel assemblies.
In one embodiment the wheel assembly 7 are fabricated inline with perimeter base frame 6 as shown in
As indicated before, in some embodiments, two or more wheels are locking directional wheels. Any remaining wheel assemblies swivel by means of a vertical shaft penetrating or affixed by any known means to the base perimeter base frame 6 interior brace framing or struts 37 or the interior strengthening frame work. The directional wheel assemblies are rotated by any means known to those skilled in the art. The interior struts or frame work 5 is elevated after the enclosure is in position for work to be performed. The frame 5 is elevated in the preferred embodiment by means of a cable 16 or any known means affixed to the said frame by means of a winch 15 that may be located at 15 or 15a. The frame 5 is detached by means of pins, bolts lifting out of receiving and stabilizing slots not shown.
Any configuration of vacuum cells is anticipated. In the preferred embodiment of the present invention, the vacuum cells are separated by dividers 20 so that each cell operates independently by its associated vacuum inlet port and valves. With such, if one or more seal cells fail or are positioned over an obstacle such as a pad eye on an aircraft carrier deck causing that vacuum cell 17 to lose vacuum, the adjacent cells will still maintain a satisfactory vacuum to secure the enclosure to the said surface. The vacuum is capable of securing the enclosure to the said surface in winds or bad weather conditions. The base frame sections 6 are, in the preferred embodiment, made of aluminum that is semi-flexible to conform to variable deviations in the work surfaces by bending of the base frame sections 6 and the strength of the vacuum pulling the base frame 6 tight to the said surface. In other embodiments, the base frame 6 is made of plastics, alloys or any material that conforms to such deviation in said surfaces.
The base frame 6 is used in any configuration and on any applicable surface, such as ship decks with rough, non-skid coating, on ship hulls, on superstructures and in combination with one or more other vacuum seal means, any number, shape, size and characteristics of vacuum cells within any size, shape or configuration or combination of frame rails. In some embodiments, the base frame 6 has wheels. The base frame 6 is formed in any dimension, orientation, length, etc., to match any applicable enclosure. The enclosure is held in any desired formation, location, or aided in same by means of any applicable configuration, combination of brackets, tie backs, tension cable, or any means know to those skilled in the art.
Multiple vacuum base frames 6 form a continuous water-tight seal along its length/width placement. Each is individually operated (locked or free) or delivered different vacuum pressures, to provide a frame and pliable seal. In some embodiments, a pliable seal (not shown) is custom-cut to install on the underside of the existing water-tight seal 18 to form a complete seal that fills large deviations in a surface. The base frame 6 conforms to deviations in a deck or similar surface without the use or any semi-liquid, liquid foam or any similar sealants.
In some embodiments, the vacuum base frames are made from durable plastics with hinged sections and are semi-flexible or formed in any shape dimensions, configuration, or length. The base frames are configurable to be affixed to a frame of any applicable enclosure. The enclosure and covering is affixed to the frame rail 6 by clamps, tension cables, or any means known to those skilled in the art.
Any number of base frames 6 are affixed to an enclosure frame, tension cables, or an enclosure that is air supported or by any means known to those skilled in the art, thereby enabling work to be performed or weather prevention to be performed within, can withstand strong winds without harm by means of the vacuum created and only requires to take up its own foot print without the need for guy cables, etc.
In some embodiments, the sheet material that makes up the enclosure can be removed from the roof trussed by means of the uprights and truss components from manufactures. The sheet material is erected and stricken by means of channels formed in the roof trusses so that the edges of the sheet material is designed to slide in and out or the channels, and the side sheets may simply be slid off the vertical uprights by means of the design.
In alternate embodiments, the base frame 6 has a vacuum seal (vacuum port 17) on one or more edges, sides, upper and lower edges, or any required configuration, to prevent water intrusion from those directions. In some embodiments, each vacuum cell is configured with a valve as known to those skilled in the art.
The present invention utilizes internal framing, bracing, cabling, or any means that stabilizes the enclosure and the vacuum base frame rail. The water-tight seal 18 is made from any pliable material. If the water-tight seal 18 fails, replacement is performed by means of inserting the frame rail with the water-tight seal 18 affixed through a jig with a hot wire to cut off the failed water-tight seal 18 and a new water-tight seal 18 is affixed. Alternately, the water tight seal 18 is cut off by a custom made knife that, in some embodiments, is heated.
The water-tight seal 18 is affixed to the base frame 6 by means of fasteners, glues or any mean known to those skilled in the art.
In some embodiment the base frames 6 are made in 20 foot lengths, but there is no restriction on the length or width of the base frames 6. In some embodiments, the base frames 6 are attachable or affixed between each vertical upright stanchion and truss 9.
The water-tight seal 18 is made of any suitable material such as rubber, foam rubber, neoprene, nylon, etc. The water-tight seal 18 is made of any desired thickness and of a material having the to conform to the surface to which it is applied.
The water-tight seal 18 is replaceable by means of cutting it from the base frame 6 with a hot blade, fitted into slots, or by any means known to those skilled in the art.
The base frame 6 is made of any rigid or semi-flexible material and in any applicable form. The present invention uses, in the preferred embodiment, a channel of any alloy or applicable material. The flanges or upright sides 35 of the channel permit protection of the valve assemblies.
In one embodiment of the present invention, the vacuum conduits of each base frame 6 are connected one to another in series so the vacuum can be drawn from one or more locations and that each base frame 18 can communicate with one another by means of quick disconnects, detachably affixed conduit connectors or any means known to those skilled in the art.
In the preferred embodiment, a t-adapter 29 in the main vacuum line 22 connects to a valve assembly that connects with a vacuum cell or chamber 17 through a vacuum inlet port 19 as shown in
When the seal is no longer required as in when the base frame 6 is to be moved, the vacuum needs to be releases to releasing the seal from the work surface as for the purpose of relocation of the enclosure. In this case, the release valve 28 is opened releasing the vacuum from the vacuum inlet port 19. If vacuum is still needed in the main line 22, the control valve 25 is closed. Control valve 25 is opened to allow for a vacuum to be created in its associated vacuum cell and closed when a water-tight seal fails or leaks, thereby preventing water or air from being drawn into the main line 22.
In some embodiments, the interior base structural framing is retractable into the overhead. In some embodiments, any required interior frame bracing is installed at the turn of the vertical upright stanchions and the trusses.
In some embodiments of the present invention, the enclosure includes clean room.
In some embodiments of the present invention, additional means are deployed to secure and hold the base frame 6 to the work surface, assisting in preventing the base frame 6 from moving or sliding on the work surface. Examples of such are brackets, tension cables, and/or any other fastening means known by a person skilled in the art.
In some embodiments, the enclosure comprises doors, windows, or any other means to allow a person to get in and out of the enclosure. One or more base frames 6 may be readily removed by means of unbolting, un-pining, or by any known means to enable heavy equipment for work inside of the enclosure to be performed.
Equivalent elements can be substituted for the ones set forth above such that they perform in substantially the same manner in substantially the same way for achieving substantially the same result.
It is believed that the system and method of the present invention and many of its attendant advantages will be understood by the foregoing description. It is also believed that it will be apparent that various changes may be made in the form, construction and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages. The form herein before described being merely exemplary and explanatory embodiment thereof. It is the intention of the following claims to encompass and include such changes.
This application is a Continuation-in-Part of U.S. patent application Ser. No. 11/706,451, filed Feb. 15, 2007, which in turn claims priority from U.S. provisional application Nos. 60/775,764 filed Feb. 15, 2006 and No. 60/775,405 filed Feb. 17, 2006, the contents of which are incorporated herein by reference.
Number | Date | Country | |
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60775764 | Feb 2006 | US | |
60775405 | Feb 2006 | US |
Number | Date | Country | |
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Parent | 11706451 | Feb 2007 | US |
Child | 11691931 | Mar 2007 | US |