1. Field of the Invention
The present invention relates to a watercraft propulsion device.
2. Description of the Related Art
A watercraft propulsion device is configured to propel a watercraft by driving a propeller with power from an engine. A watercraft propulsion device is equipped with a shift mechanism for changing a rotation direction of the propeller. The shift mechanism is configured to change a rotation direction of power transmitted from a drive shaft to a propeller shaft. In this way, the watercraft can be switched between forward propulsion and reverse propulsion. For example, Laid-open Japanese Patent Application Publication 2002-332903 discloses a watercraft propulsion device having a shift mechanism including a shift cable connected to a shift operation shaft through a slider. A shift operation is conveyed to the slider through the shift cable and causes the slider to move. The movement of the slider causes the shift operation shaft to operate. The operation of the shift operation shaft changes the rotation direction of the propeller shaft.
In the watercraft propulsion device of Laid-open Japanese Patent Application Publication 2002-332903, a limit switch is arranged near the slider. When a load equal to or larger than a prescribed value is exerted on the slider by a shift operation, the slider rotates and presses a limit switch. When the limit switch is pressed, the limit switch sends an on-signal to an ECU.
When the shift mechanism installed in the watercraft propulsion device according to Laid-open Japanese Patent Application Publication 2002-332903 is used, it is possible to detect an excessive load acting on the slider. For example, even when a shift operation is being performed, there are situations in which it takes time for a dog clutch and a bevel gear contained in the shift mechanism to mesh together. In such a situation, a large load will act on the shift mechanism until the meshing is accomplished. Thus, as explained previously, a load acting on the shift mechanism causes the slider to rotate and press the limit switch such that the limit switch sends an on-signal to the ECU. Consequently, the ECU can detect that an excess load is acting on the shift mechanism based on the on-signal of the limit switch. When the ECU determines that an excess load is acting on the shift mechanism, it can switch the shift mechanism quickly by adopting such a countermeasure as executing a control to suppress an output of the engine.
However, in a watercraft propulsion device like that explained previously, the load required to rotate the slider changes over a period of years due to changes in the shift cable, the slider, or the shift operation shaft. Thus, even if the load is the same, there is a possibility that the slider may rotate or not rotate due to such changes. In such a case, it is difficult to accurately detect if an excessive load is acting on the shift mechanism based on rotation of the slider.
Preferred embodiments of the present invention provide a watercraft propulsion device that accurately detects if an excessive load is acting on a shift mechanism.
A watercraft propulsion device according to a preferred embodiment of the present invention includes an engine, a drive shaft, a propeller shaft, a shift mechanism, an operation force transmitting mechanism, and a magnetostrictive sensor. The drive shaft transmits power from the engine. The propeller shaft is rotationally driven by power transmitted from the drive shaft. The shift mechanism changes a rotation direction of power transmitted from the drive shaft to the propeller shaft. The operation force transmitting mechanism connects to the shift mechanism and transmits a shift operation force to the shift mechanism to cause the shift mechanism operate. The magnetostrictive sensor detects a load acting on the operation force transmitting mechanism.
With a watercraft propulsion device according to a preferred embodiment of the present invention, a load acting on the operation force transmitting mechanism is accurately detected by the magnetostrictive sensor. Consequently, the effects of changes occurring in the operation force transmitting mechanism over a period of years are suppressed and an excessive load acting on the shift mechanism is detected accurately.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
A watercraft propulsion device according to preferred embodiments of the present invention will now be explained with reference to the drawings.
The engine 5 is arranged inside the engine cover 2. The engine 5 is arranged on an exhaust guide 7. The exhaust guide 7 is arranged inside the lower engine cover 2b. The engine 5 is a multiple cylinder engine and the cylinders are arranged vertically adjacent to one another. The engine 5 includes a crankshaft 12. The crankshaft 12 extends along a vertical direction. A drive shaft 11 is arranged inside the upper casing 3 and the lower casing 4. The drive shaft 11 is arranged to extend along a vertical direction inside the upper casing 3 and the lower casing 4. The drive shaft 11 is connected to a crankshaft 12 of the engine 5 and transmits power from the engine 5. A propeller 13 is arranged on a lower portion of the lower casing 4. The propeller 13 is arranged below the engine 5. The propeller 13 is connected to a propeller shaft 14. The propeller shaft 14 is arranged to extend along a front-to-rear direction. The propeller shaft 14 connects to a lower portion of the drive shaft 11 through a shift mechanism 15. The propeller shaft 14 is rotationally driven by power transmitted from the drive shaft 11.
The shift mechanism 15 is configured to change a rotation direction of power transmitted from the drive shaft 11 to the propeller shaft 14. The shift mechanism 15 includes a pinion gear 16, a forward propulsion gear 17, a reverse propulsion gear 18, and a dog clutch 19. The pinion gear 16 is connected to the drive shaft 11. The pinion gear 16 meshes with the forward propulsion gear 17 and the reverse propulsion gear 18. The forward propulsion gear 17 and the reverse propulsion gear 18 are arranged such that they can undergo relative rotation with respect to the propeller shaft 14. The dog clutch 19 is attached to the propeller shaft 14 such that it cannot rotate relative to the propeller shaft 14. The dog clutch 19 is arranged such that it can move along an axial direction of the propeller shaft 14 to a forward propulsion position, a reverse propulsion position, and a neutral position. The dog clutch 19 moves between the forward propulsion position, the reverse propulsion position, and the neutral position in response to operation of an operating member 31 (see
The operating member 31 is attached to the hull. The operating member 31 is, for example, an operating lever. The operating member 31 is configured to send an operation signal to control an output of the engine 5 to the ECU 21 in response to an operation of the operating member 31. The ECU 21 controls the engine 5 based on the operation signal from the operating member 31. When an operator operates the operating member 31, an operation signal indicating a detection value corresponding to a position of the operating member 31 is issued from the operating member 31. This operation signal can be used to control a throttle opening degree and, thus, a speed of the hull. The operator can also select whether to propel the hull forward or in reverse by operating the operating member 31. More specifically, the operating member 31 can be set to any one of a forward propulsion position (F), a reverse propulsion position (R), and a neutral position (N). An operation of the operating member 31 is transmitted to the shift mechanism 15 via an operation force transmitting mechanism 41 (explained later).
More specifically, when an operator moves the operating member 31 to the forward propulsion position (F) as shown in
As shown in
When the magnetostrictive sensor 25 detects a load equal to or larger than a prescribed value, the ECU 21 executes a control to suppress a rotational speed of the engine 5. The control to suppress the rotational speed of the engine 5 uses, for example, such a method as an ignition cut, a fuel injection cut, a reduction of a throttle opening degree, a change of ignition timing, or a change to a leaner air-fuel mixture. It is acceptable for the control to suppress the rotational speed of the engine 5 to use any one of these methods or to use a combination of two or more of these methods. An ignition cut control is configured to control the ignition device 24 such that spark ignition of an air-fuel mixture is stopped. A fuel injection cut control is configured to control the fuel injection device 22 such that an injection of fuel is stopped. A throttle opening reduction control is configured to control the throttle valve 23 such that a throttle opening is reduced. An ignition timing change control is configured to execute spark ignition of fuel at a time later than a normal ignition timing. An air-fuel mixture leaning control is configured to control the throttle valve 23 and/or the fuel injection device 22 such that the ratio of fuel in the air-fuel mixture is reduced. It is acceptable for the ignition cut control and/or the fuel cut control to target all of the cylinders of the engine 5, a plural portion of the cylinders, or only one of the cylinders. It is also acceptable for the ignition cut control and/or the fuel injection cut control to target a designated cylinder or a cylinder synchronized with a timing at which the control to suppress the rotational speed of the engine 5 is executed. It is also acceptable for the ignition cut control and/or the fuel injection cut control to be executed only once, continuously, or intermittently, for example.
With a watercraft propulsion device 1 according to a preferred embodiment of the present invention, a load acting on the operation force transmitting mechanism 41 is accurately detected by the magnetostrictive sensor 25. Consequently, the effects of changes occurring in the operation force transmitting mechanism 41 over a period of years are suppressed and an excessive load acting on the shift mechanism 15 is detected accurately.
Since a control to suppress the rotational speed of the engine 5 is executed when the load detected by the magnetostrictive sensor 25 is equal to or larger than a prescribed value, a load imposed on the shift mechanism 15 during a shift operation is reduced.
Additionally, since the load is detected accurately by the magnetostrictive sensor 25, the load reducing effect is accomplished in a stable and reliable manner. Consequently, an operating performance of the watercraft propulsion device 1 is stabilized.
Although a preferred embodiment of the present invention has been described above, the present invention is not limited to the preferred embodiment described above. Various changes can be made without departing from the scope of the present invention.
Although in the preferred embodiment described above the operation of the operating member preferably is transmitted mechanically through a mechanism including a wire 42, a slider 43, and a link mechanism 45, it is acceptable for the operation to be transmitted using an electrical mechanism. For example, as shown in
When an operator moves the operating member 31 to the forward propulsion position (F), the ECU 21 controls the shift actuator 52 such that the moveable portion 55 is moved in a D11f direction. The lower link member 65 then rotates about the rotation shaft 66 such that the tip end portion 65b of the lower link member 65 moves in a D12f direction. The movement of the lower link member 65 is transmitted to the second link member 62 through the connecting member 63 and the tip end portion 63a of the second link member 62 moves in a D13f direction. As a result, the shift rod 46 rotates in a D14f direction. Similarly to the previously explained embodiment, the dog clutch 19 shown in
As mentioned previously, even if operations of the operating member 31 are transmitted using an electrical mechanism, the same effects can be obtained as with the watercraft propulsion device 1 according to the previously explained preferred embodiment.
It is acceptable for the ECU 21 to be configured to execute a calibration control to calibrate the magnetostrictive sensor 25. In such a case, for example, the ECU 21 detects a load via the magnetostrictive sensor 25 when the shift mechanism 15 has just been assembled and is in a neutral state and stores the detected value as a calibration reference value. Afterwards, the ECU 21 calibrates the magnetostrictive sensor 25 based on the stored reference value and a load detected by the magnetostrictive sensor 25 while the shift mechanism 15 is in a neutral state. In this way, the detection precision of the magnetostrictive sensor 25 can be improved.
Although in the previously explained preferred embodiment, the magnetostrictive sensor 25 preferably is attached to the shift rod 46, the mounting position of the magnetostrictive sensor 25 is not limited to the shift rod 46. Also, the magnetostrictive sensor 25 is not limited to detecting a load oriented in a torsional direction and it is acceptable for the magnetostrictive sensor 25 to detect a load oriented in a direction of elongation and contraction. An example of a known magnetostrictive sensor configured to detect a load oriented in a direction of elongation and contraction that can be used is disclosed in Laid-open Japanese Patent Application Publication 2010-38913. In such a case, it is preferable for a magnetostrictive sensor 25 to be attached to the wire 42 (position A), the slider 43 (position B), or the first link member 47 (position C) as shown in
Although in the previously explained preferred embodiment an outboard boat motor is presented as an example of the watercraft propulsion device, various preferred embodiments of the present invention can be applied to other types of watercraft propulsion devices. For example, it is acceptable to apply various preferred embodiments of the present invention to an inboard/outboard motor.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2011-226167 | Oct 2011 | JP | national |