This application claims the benefit of priority to Japanese Patent Application No. 2022-167331 filed on Oct. 19, 2022. The entire contents of this application are hereby incorporated herein by reference.
The present invention relates to a watercraft propulsion system, and a watercraft including the watercraft propulsion system.
JP-A 2016-119786 discloses a dual-axis electric propulsion watercraft including two propulsion electric motors. When the dual-axis electric propulsion watercraft is turned, a heavier load is exerted on the inner propulsion electric motor than on the outer propulsion electric motor due to the turning. If the torque of the inner propulsion electric motor reaches a torque limit, the torque of the inner propulsion electric motor is limited (inner torque limitation), and the target rotation speed of the outer propulsion electric motor is reduced. If the inner torque limitation is cancelled, the target rotation speed of the outer propulsion electric motor is reset to an original value. By thus reducing the target rotation speed of the outer propulsion electric motor in response to the inner torque limitation, a difference in rotation speed between the inner propulsion electric motor and the outer propulsion electric motor at the end of the turning can be reduced.
JP-A 2010-125987 discloses a hybrid watercraft propulsion device including a dual counter-rotating propeller configured such that a variable pitch propeller to be driven by a main device such as a diesel engine and a propulsion propeller to be driven by an electric motor are disposed in adjacent relation on the same straight line. The output of the main device is detected by a horsepower meter, and a function circuit outputs an electric motor input power reference value according to a horsepower signal generated by the horsepower meter. Based on the electric motor input power reference value, the electric motor is driven. Thus, a propulsive force generated by the main device and a propulsive force generated by the electric motor are set at a proper share ratio, so that the hybrid watercraft propulsion device can be efficiently operated by operating a single propulsion lever.
The inventor of preferred embodiments of the present invention described and claimed in the present application conducted an extensive study and research regarding a watercraft propulsion system, such as the one described above, and in doing so, discovered and first recognized new unique challenges and previously unrecognized possibilities for improvements as described in greater detail below.
The inventor of preferred embodiments of the present invention conducted studies on a watercraft propulsion system including a plurality of propulsion devices attachable to a hull and respectively including propellers rotatable about different (noncoaxial) propeller axes. Particularly, the inventor conducted studies on a control operation to be performed to achieve a hull behavior by simultaneously driving the propulsion devices. A specific example of the hull behavior is a hull translation behavior such that the hull is translated without the bow turning. By balancing moments applied to the hull by the propulsive forces of the propulsion devices, the hull is able to be translated in the direction of the resultant force of the propulsive forces without the bow turning.
However, the propulsion devices do not necessarily have the same propulsive force increasing characteristics at the start of the generation of the propulsive forces. Where the watercraft propulsion system includes plural types of propulsion devices (e.g., an engine propulsion device and an electric propulsion device), for example, the propulsive forces generated by the propulsion devices are likely to effectively act on the hull at different timings, and change with time in different manners. Therefore, the transitional response of the hull to the generation of the propulsive forces, i.e., the transitional behavior of the hull, is different from that observed when the propulsive forces increase to plateau at stable levels. Therefore, the hull behavior at the start of the hull movement still has room for improvement.
In JP-A 2016-119786 and JP-A 2010-125987, there is no description of the aforementioned problem and, thus, no solution to the problem is provided.
Preferred embodiments of the present invention provide watercraft propulsion systems and watercraft that are each able to improve a hull behavior when propulsive forces generated by a plurality of propulsion devices are utilized in combination.
In order to overcome the previously unrecognized and unsolved challenges described above, a preferred embodiment of the present invention provides a watercraft propulsion system which includes an engine propulsion device attachable to a hull and including a propeller rotatable about a first propeller axis, an electric propulsion device attachable to the hull and including a propeller rotatable about a second propeller axis different from the first propeller axis, and a controller configured or programmed to control the engine propulsion device and the electric propulsion device and, when a command is inputted to simultaneously generate propulsive forces from the engine propulsion device and the electric propulsion device, to perform a propulsive force matching control to match the propulsive force increasing characteristic of the electric propulsion device with the propulsive force increasing characteristic of the engine propulsion device.
With this arrangement, when the propulsive forces are to be simultaneously generated from the engine propulsion device and the electric propulsion device, the propulsive force increasing characteristics of the engine propulsion device and the electric propulsion device are matched with each other. Thus, the propulsive forces of the engine propulsion device and the electric propulsion device are properly balanced (specifically, at a proper ratio) even in a transition period before the propulsive forces reach target propulsive force levels that are stabilized. Thus, a proper hull behavior is achieved. This improves the hull behavior when the propulsive forces of the plurality of propulsion devices (specifically, the engine propulsion device and the electric propulsion device) are utilized in combination.
In a preferred embodiment of the present invention, the propulsive force matching control includes a delay control to delay an increase of the propulsive force of the electric propulsion device. Thus, the increase of the propulsive force of the electric propulsion device is delayed so as to conform to the propulsive force increasing characteristic of the engine propulsion device such that the propulsive force increasing characteristics of the engine propulsion device and the electric propulsion device are matched with each other.
In a preferred embodiment of the present invention, the propulsive force matching control includes a filtering process in which the propulsive force increasing characteristic of the electric propulsion device is gradual.
In a preferred embodiment of the present invention, the propulsive force matching control includes a driving start delay control to delay the driving start timing of the electric propulsion device.
In a preferred embodiment of the present invention, the propulsive force matching control includes a driving start delay control to delay the driving start timing of the electric propulsion device, and a filtering process in which the propulsive force increasing characteristic of the electric propulsion device is gradual after the driving of the electric propulsion device is started.
In a preferred embodiment of the present invention, the propulsive force matching control includes a limitation control to maintain the propulsive force of the electric propulsion device at a constant propulsive force level that is lower than a target propulsive force level for a predetermined time period after the driving of the electric propulsion device is started.
In a preferred embodiment of the present invention, the watercraft propulsion system further includes a translation commander to input a translation command to the controller to translate the hull. The controller is configured or programmed to perform the propulsive force matching control when the translation command is inputted from the translation commander.
The hull translation is achieved by causing the plurality of propulsion devices to simultaneously generate the propulsive forces and moving the hull in the direction of the resultant force of the propulsive forces generated by the plurality of propulsion devices while cancelling moments applied to the hull by the plurality of propulsion devices. When the translation command is inputted, the propulsive force matching control is performed so that the propulsive force increasing characteristics of the plurality of propulsion devices (i.e., the engine propulsion device and the electric propulsion device) can be matched with each other. Thus, the hull is able to be properly translated even in the transition period before the propulsive forces increase to the target propulsive force levels immediately after the translation command is applied.
In a preferred embodiment of the present invention, the engine propulsion device and the electric propulsion device are attachable to the stern of the hull.
Another preferred embodiment of the present invention provides a watercraft propulsion system, which includes a first propulsion device attachable to a hull and including a propeller rotatable about a first propeller axis, and having a first propulsive force increasing characteristic, a second propulsion device attachable to the hull and including a propeller rotatable about a second propeller axis different from the first propeller axis, and having a second propulsive force increasing characteristic different from the first propulsive force increasing characteristic, and a controller configured or programmed to perform a propulsive force matching control to match the first propulsive force increasing characteristic and the second propulsive force increasing characteristic with each other when both the first propulsion device and the second propulsion device are to be driven.
With this arrangement, when propulsive forces are to be simultaneously generated from the first propulsion device and the second propulsion device, the propulsive force increasing characteristics of the first propulsion device and the second propulsion device are matched with each other. Thus, the propulsive forces of the first propulsion device and the second propulsion device are properly balanced (specifically, at a proper ratio) even in a transition period before the propulsive forces reach target propulsive force levels that are stabilized. Thus, a proper hull behavior is achieved. This improves the hull behavior when the propulsive forces of the plurality of propulsion devices are utilized in combination.
Further, another preferred embodiment of the present invention provides a watercraft which includes a hull, and a watercraft propulsion system provided on the hull and having any of the aforementioned features.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
The watercraft 1 includes a hull 2, an engine outboard motor OM attached to the hull 2, and an electric outboard motor EM attached to the hull 2. The engine outboard motor OM and the electric outboard motor EM are exemplary propulsion devices. The engine outboard motor OM is an exemplary main propulsion device. The electric outboard motor EM is an exemplary auxiliary propulsion device having a lower rated output than the main propulsion device. The engine outboard motor OM is an exemplary engine propulsion device including an engine as its power source, and corresponds to the first propulsion device. The electric outboard motor EM is an exemplary electric propulsion device including an electric motor as its power source, and corresponds to the second propulsion device.
In the present preferred embodiment, the engine outboard motor OM and the electric outboard motor EM are attached to the stern 3 of the watercraft 1. More specifically, the engine outboard motor OM and the electric outboard motor EM are disposed side by side transversely of the hull 2 on the stern 3. In this example, the engine outboard motor OM is disposed on a transversely middle portion of the stern 3, and the electric outboard motor EM is disposed outward (leftward in this example) of the transversely middle portion of the stern 3.
The engine outboard motor OM includes a propeller 32 rotatable about a first propeller axis 32a. The electric outboard motor EM includes a propeller 60 (see
A usable space 4 for passengers is provided inside the hull 2. A helm seat 5 is provided in the usable space 4. A steering wheel 6, a remote control lever 7, a joystick 8, a gauge 9 (display panel) and the like are provided in association with the helm seat 5. The steering wheel 6 is an operation element operable by an operator to change the course of the watercraft 1. The remote control lever 7 is an operation element operable by the operator to change the magnitude (output) and the direction (forward or reverse direction) of the propulsive force of the engine outboard motor OM, and corresponds to an acceleration operation element. The joystick 8 is an operation element operable instead of the steering wheel 6 and the remote control lever 7 by the operator for watercraft maneuvering operation.
The housing of the propulsion unit 20 includes an engine cover (top cowling) 26, an upper case 27, and a lower case 28. An engine 30 is provided as a prime mover in the engine cover 26 with the axis of its crank shaft extending vertically. A drive shaft 31 for power transmission is connected to the lower end of the crank shaft of the engine 30, and extends vertically through the upper case 27 into the lower case 28.
The propeller 32 is provided as a propulsion member rotatably about the first propeller axis 32a at the lower rear side of the lower case 28. A propeller shaft 29, which is the rotation shaft of the propeller 32, extends horizontally along the first propeller axis 32a through the lower case 28. The rotation of the drive shaft 31 is transmitted to the propeller shaft 29 via a shift mechanism 33.
The shift mechanism 33 has a plurality of shift positions (shift states) including a forward shift position, a reverse shift position, and a neutral shift position. The neutral shift position corresponds to a cutoff state in which the rotation of the drive shaft 31 is not transmitted to the propeller shaft 29. The forward shift position corresponds to a state such that the rotation of the drive shaft 31 is transmitted to the propeller shaft 29 so as to rotate the propeller shaft 29 in a forward drive rotation direction. The reverse shift position corresponds to a state such that the rotation of the drive shaft 31 is transmitted to the propeller shaft 29 so as to rotate the propeller shaft 29 in a reverse drive rotation direction. The forward drive rotation direction is such that the propeller 32 is rotated so as to apply a forward propulsive force to the hull 2. The reverse drive rotation direction is such that the propeller 32 is rotated so as to apply a reverse propulsive force to the hull 2. The shift position of the shift mechanism 33 is switched by a shift rod 34. The shift rod 34 extends vertically parallel to the drive shaft 31, and is configured so as to be pivoted about its axis to operate the shift mechanism 33.
A starter motor 35 to start the engine 30, and a power generator 38 to generate electric power by the power of the engine 30 after the startup of the engine 30 are provided in association with the engine 30. The starter motor 35 is controlled by an engine ECU (Electronic Control Unit) 40. The electric power generated by the power generator 38 is supplied to electric components provided in the engine outboard motor OM and, in addition, is used to charge batteries 130, 145 (see
A shift actuator 39 that changes the shift position of the shift mechanism 33 is provided in association with the shift rod 34. The shift actuator 39 is, for example, an electric motor, and the operation of the shift actuator 39 is controlled by the engine ECU 40.
Further, a steering rod 47 is fixed to the propulsion unit 20, and a steering device 43 to be driven according to the operation of the steering wheel 6 (see
A tilt/trim actuator 46 is provided between the clamp bracket 22 and the swivel bracket 24. The tilt/trim actuator 46 includes, for example, a hydraulic cylinder, and is controlled by the engine ECU 40. The tilt/trim actuator 46 pivots the swivel bracket 24 about the tilt shaft 23 to pivot the propulsion unit 20 about the tilt shaft 23.
The electric outboard motor EM includes a bracket 51 for attachment thereof to the hull 2, and a propulsion device body 50. The propulsion device body 50 is supported by the bracket 51. The propulsion device body 50 includes a base 55 supported by the bracket 51, an upper housing 56 extending downward from the base 55, a tubular (duct-shaped) lower housing 57 disposed below the upper housing 56, and a drive unit 58 disposed in the lower housing 57. The propulsion device body 50 further includes a cover 66 that covers the base 55 from the lower side, and a cowl 67 that covers the base 55 from the upper side. A tilt unit 69 and a steering unit 72 are accommodated in a space defined by the cover 66 and the cowl 67. Further, a buzzer 75 that generates sound when the tilt unit 69 is actuated may be accommodated in this space.
The drive unit 58 includes the propeller 60, and an electric motor 61 that rotates the propeller 60. The electric motor 61 includes a tubular rotor 62 to which the propeller 60 is fixed radially inward thereof, and a tubular stator 64 that surrounds the rotor 62 from the radially outside. The stator 64 is fixed to the lower housing 57, and the rotor 62 is supported rotatably with respect to the lower housing 57. The rotor 62 includes a plurality of permanent magnets 63 disposed circumferentially thereof. The stator 64 includes a plurality of coils 65 disposed circumferentially thereof. The rotor 62 is rotated by energizing the coils 65 such that the propeller 60 is correspondingly rotated about the second propeller axis 60a to generate a propulsive force.
The tilt unit 69 includes a tilt cylinder 70 as a tilt actuator. The tilt cylinder 70 may be a hydraulic cylinder of electric pump type adapted to pump a hydraulic oil by an electric pump. One of opposite ends of the tilt cylinder 70 is connected to the lower support portion 52 of the bracket 51, and the other end of the tilt cylinder 70 is connected to the base 55 via a cylinder connection bracket 71. A tilt shaft 68 is supported by the upper support portion 53 of the bracket 51, and the base 55 is connected to the bracket 51 via the tilt shaft 68 pivotally about the tilt shaft 68. The tilt shaft 68 extends transversely of the hull 2, so that the base 55 is pivotable upward and downward. Thus, the propulsion device body 50 is pivotable upward and downward about the tilt shaft 68.
An expression “tilt-up” means that the propulsion device body 50 is pivoted upward about the tilt shaft 68, and an expression “tilt-down” means that the propulsion device body 50 is pivoted downward about the tilt shaft 68. The tilt cylinder 70 is driven to be extended and retracted such that the tilt-up and the tilt-down are achieved. The propeller 60 is moved up to an above-water position by the tilt-up such that the propulsion device body 50 is brought into a tilt-up state. Further, the propeller 60 is moved down to an underwater position by the tilt-down such that the propulsion device body 50 is brought into a tilt-down state. Thus, the tilt unit 69 is an exemplary lift device that moves up and down the propeller 60.
A tilt angle sensor 76 is provided to detect a tilt angle (i.e., the angle of the propulsion device body 50 with respect to the bracket 51) to detect the tilt-up state and the tilt-down state of the propulsion device body 50. The tilt angle sensor 76 may be a position sensor that detects the position of the actuation rod of the tilt cylinder 70.
The steering unit 72 includes a steering shaft 73 connected to the lower housing 57 and the upper housing 56, and a steering motor 74. The steering motor 74 is an exemplary steering actuator that generates a drive force to pivot the steering shaft 73 about its axis. The steering unit 72 may further include a reduction gear that transmits the rotation of the steering motor 74 to the steering shaft 73 while decelerating the rotation of the steering motor 74. Thus, the lower housing 57 and the upper housing 56 are pivoted about the steering shaft 73 by driving the steering motor 74 such that the direction of the propulsive force generated by the drive unit 58 is changeable leftward and rightward. The upper housing 56 has a plate shape that extents anteroposteriorly of the hull 2 in a neutral steering position, and functions as a rudder plate to be steered by the steering unit 72.
The watercraft propulsion system 100 includes a main controller 101. The main controller 101 is connected to an onboard network 102 (CAN: Control Area Network) provided in the hull 2. A remote control unit 17, a remote control ECU 90, a joystick unit 18, a GPS (Global Positioning System) receiver 110, an azimuth sensor 111, and the like are connected to the onboard network 102. The engine ECU 40 and the steering ECU 41 are connected to the remote control ECU 90 via an outboard motor control network 105. The main controller 101 transmits and receives signals to/from various units connected to the onboard network 102 to control the engine outboard motor OM and the electric outboard motor EM, and further controls other units. The main controller 101 has a plurality of control modes, and controls the units in predetermined manners according to the respective control modes.
A steering wheel unit 16 is connected to the outboard motor control network 105. The steering wheel unit 16 outputs an operation angle signal indicating the operation angle of the steering wheel 6 to the outboard motor control network 105. The operation angle signal is received by the remote control ECU 90 and the steering ECU 41. In response to the operation angle signal generated by the steering wheel unit 16 or a steering angle command applied from the remote control ECU 90, the steering ECU 41 correspondingly controls the steering actuator 44 to control the steering angle of the engine outboard motor OM.
The remote control unit 17 generates an operation position signal indicating the operation position of the remote control lever 7.
The joystick unit 18 generates an operation position signal indicating the operation position of the joystick 8, and generates an operation signal when one of operation buttons 180 of the joystick unit 18 is operated.
The remote control ECU 90 outputs a propulsive force command to the engine ECU 40 via the outboard motor control network 105. The propulsive force command includes a shift command that indicates the shift position of the shift mechanism 33, and an output command that indicates the output (specifically, the rotation speed) of the engine 30. Further, the remote control ECU 90 outputs the steering angle command to the steering ECU 41 via the outboard motor control network 105.
The remote control ECU 90 performs different control operations according to different control modes of the main controller 101. In a control mode for watercraft maneuvering with the use of the steering wheel 6 and the remote control lever 7, for example, the propulsive force command (the shift command and the output command) is generated according to the operation position signal generated by the remote control unit 17, and is applied to the engine ECU 40 by the remote control ECU 90. Further, the remote control ECU 90 commands the steering ECU 41 to conform to the operation angle signal generated by the steering wheel unit 16. In a control mode for watercraft maneuvering without the use of the steering wheel 6 and the remote control lever 7, on the other hand, the remote control ECU 90 conforms to commands applied by the main controller 101. That is, the main controller 101 generates the propulsive force command (the shift command and the output command) and the steering angle command, which are outputted to the engine ECU 40 and the steering ECU 41, respectively, by the remote control ECU 90. In a control mode for watercraft maneuvering with the use of the joystick 8, for example, the main controller 101 generates the propulsive force command (the shift command and the output command) and the steering angle command according to the signals generated by the joystick unit 18. The magnitude and the direction (the forward direction or the reverse direction) of the propulsive force of the engine outboard motor OM and the steering angle of the engine outboard motor OM are controlled according to the propulsive force command (the shift command and the output command) and the steering angle command thus generated.
The engine ECU 40 drives the shift actuator 39 according to the shift command to control the shift position, and drives the throttle actuator 37 according to the output command to control the throttle opening degree. The steering ECU 41 controls the steering actuator 44 according to the steering angle command to control the steering angle of the engine outboard motor OM.
The electric outboard motor EM includes a motor controller 80 and a steering controller 81 connected to the onboard network 102, and is configured to be actuated in response to commands applied from the main controller 101. The main controller 101 applies a propulsive force command and a steering angle command to the electric outboard motor EM. The propulsive force command includes a shift command and an output command. The shift command is a rotation direction command that indicates the stop of the propeller 60, the forward drive rotation of the propeller 60, or the reverse drive rotation of the propeller 60. The output command indicates a propulsive force to be generated, specifically the target value of the rotation speed of the propeller 60. The steering angle command indicates the target value of the steering angle of the electric outboard motor EM. The motor controller 80 controls the electric motor 61 according to the shift command (rotation direction command) and the output command. The steering controller 81 controls the steering motor 74 according to the steering angle command.
Further, the main controller 101 applies a tilt command to the motor controller 80 via the onboard network 102. The tilt command indicates the target value of the tilt angle of the electric outboard motor EM. The motor controller 80 actuates the tilt cylinder 70 according to the tilt command to tilt up or down the electric outboard motor EM to the target tilt angle. The detection signal of the tilt angle sensor 76 is inputted to the motor controller 80. Thus, the motor controller 80 can acquire the information of the tilt angle of the propulsion device body 50, and transmit the tilt angle information to the main controller 101.
The GPS receiver 110 detects the position of the watercraft 1 by receiving radio waves from an artificial satellite orbiting the earth, and outputs position data indicating the position of the watercraft 1 and speed data indicating the moving speed of the watercraft 1. The main controller 101 acquires the position data and the speed data, which are used to control and display the position and/or the azimuth of the watercraft 1.
The azimuth sensor 111 detects the azimuth of the watercraft 1, and generates azimuth data, which is used by the main controller 101.
The gauge 9 is connected to the main controller 101 via a control panel network 106. The gauge 9 is a display device that displays various information for the watercraft maneuvering. The gauge 9 is connected to the remote control ECU 90, the motor controller 80 and the steering controller 81 via the control panel network 106. Thus, the gauge 9 can display information such as of the operation state of the engine outboard motor OM, the operation state of the electric outboard motor EM, and the position and/or the azimuth of the watercraft 1. The gauge 9 may include an input device 10 such as touch panel and buttons. The input device 10 may be operated by the operator to set various settings and give various commands such that operation signals are outputted to the control panel network 106.
A power switch unit 120 operable to turn on a power supply to the engine outboard motor OM and to start and stop the engine 30 is connected to the remote control ECU 90. The power switch unit 120 includes a power switch 121 operable to turn on and off the power supply to the engine outboard motor OM, a start switch 122 operable to start the engine 30, and a stop switch 123 operable to stop the engine 30.
With the power switch 121 turned on, the remote control ECU 90 performs a power supply control to control the power supply to the engine outboard motor OM. Specifically, a power supply relay (not shown) provided between the battery 130 (e.g., 12 V) and the engine outboard motor OM is turned on. When the start switch 122 is operated with the power supply to the engine outboard motor OM turned on, the remote control ECU 90 applies a start command to the engine ECU 40. Thus, the engine ECU 40 actuates the starter motor 35 (see
A power switch unit 140 operable to turn on and off a power supply to the electric outboard motor EM is connected to the electric outboard motor EM. By turning on and off a power switch 141 provided in the power switch unit 140, a circuit connected between the electric outboard motor EM and the battery 145 (e.g., 48 V) that supplies the electric power to the electric outboard motor EM is closed and opened to turn on and off the power supply to the electric outboard motor EM. Electric outboard motor state information indicating whether or not the electric outboard motor EM is turned on, i.e., whether or not the electric outboard motor EM is in a drivable state, is applied to the main controller 101 via the onboard network 102 by the motor controller 80. The battery 145 is able to receive the electric power generated by the power generator 38 (see FIG. 3) of the engine outboard motor OM via a DC/DC convertor 146 (voltage transformer).
Further, an application switch panel 150 is connected to the onboard network 102. The application switch panel 150 includes a plurality of function switches 151 operable to apply predefined function commands. For example, the function switches 151 may include switches for automatic watercraft maneuvering commands. Specific examples of the function switches 151 may include switches for an automatic steering function of maintaining the azimuth of the watercraft 1, for an automatic steering function of maintaining the course of the watercraft 1, for an automatic steering function of causing the watercraft 1 to pass through a plurality of checkpoints sequentially, and for an automatic steering function of causing the watercraft 1 to sail along a predetermined pattern (zig-zag pattern, spiral pattern or the like). A function for the tilt-up or the tilt-down of the electric outboard motor EM may be assigned to one of the function switches 151.
The main controller 101 is able to control the engine outboard motor OM and the electric outboard motor EM in a plurality of control modes. The control modes include a plurality of modes each defined by the state of the engine outboard motor OM and the state of the electric outboard motor EM. Specific examples of the control modes include an electric mode, an engine mode, a dual mode, and an extender mode. The main controller 101 operates according to any one of these control modes based on the engine outboard motor state information and the electric outboard motor state information.
In the electric mode, the power supply to the electric outboard motor EM is turned on, and the power supply to the engine outboard motor OM is turned off. That is, only the electric outboard motor EM generates the propulsive force in the electric mode. In the engine mode, the engine 30 is in operation with the power supply to the engine outboard motor OM turned on, and the power supply to the electric outboard motor EM is turned off. That is, only the engine outboard motor OM generates the propulsive force in the engine mode. In the dual mode and the extender mode, the power supply to the electric outboard motor EM is turned on, and the engine 30 of the engine outboard motor OM is in operation. In the dual mode, the propulsive force generated by the engine outboard motor OM and the propulsive force generated by the electric outboard motor EM are both utilized. In the extender mode, only the propulsive force generated by the electric outboard motor EM is utilized, and the engine 30 is driven to generate the electric power to charge the battery 145. In the electric mode and the extender mode, the electric outboard motor EM generates the propulsive force likewise. The operator may set a setting or give a command to select the dual mode or the extender mode. For example, the operator may operate the input device 10 provided in the gauge 9 to set the setting or give the command.
The joystick button 181 is an operation element operable by the operator to select a control mode (watercraft maneuvering mode) utilizing the joystick 8, i.e., a joystick mode.
The holding mode setting buttons 182, 183, 184 are operation buttons operable by the operator to select position/azimuth holding system control modes (examples of the holding mode). More specifically, the holding mode setting button 182 is operated to select a fixed point holding mode (Stay Point™) in which the position and the bow azimuth (or the stern azimuth) of the watercraft 1 are maintained. The holding mode setting button 183 is operated to select a position holding mode (Fish Point™) in which the position of the watercraft 1 is maintained but the bow azimuth (or the stern azimuth) of the watercraft 1 is not maintained. The holding mode setting button 184 is operated to select an azimuth holding mode (Drift Point™) in which the bow azimuth (or the stern azimuth) of the watercraft 1 is maintained but the position of the watercraft 1 is not maintained.
The control mode of the main controller 101 can be classified into an ordinary mode, the joystick mode, or the holding mode in terms of operation system.
In the ordinary mode, a steering control operation is performed according to the operation angle signal generated by the steering wheel unit 16, and a propulsive force control operation is performed according to the operation signal (operation position signal) of the remote control lever 7. In the present preferred embodiment, the ordinary mode is a default control mode of the main controller 101. In the steering control operation, specifically, the steering ECU 41 drives the steering actuator 44 according to the operation angle signal generated by the steering wheel unit 16 or the steering angle command applied from the remote control ECU 90. Thus, the body of the engine outboard motor OM is steered leftward and rightward such that the propulsive force direction is changed leftward and rightward with respect to the hull 2. In the propulsive force control operation, specifically, the engine ECU 40 drives the shift actuator 39 and the throttle actuator 37 according to the propulsive force command (the shift command and the output command) applied to the engine ECU 40 by the remote control ECU 90. Thus, the shift position of the engine outboard motor OM is set to the forward shift position, the reverse shift position, or the neutral shift position, and the engine output (specifically, the engine rotation speed) is changed.
In the joystick mode, the steering control operation and the propulsive force control operation are performed according to the operation signal of the joystick 8 of the joystick unit 18.
In the joystick mode, the steering control operation and the propulsive force control operation are performed on the engine outboard motor OM if the engine outboard motor OM is in a propulsive force generatable state. That is, the main controller 101 applies the steering angle command and the propulsive force command to the remote control ECU 90, and the remote control ECU 90 applies the steering angle command and the propulsive force command to the steering ECU 41 and the engine ECU 40, respectively.
In the joystick mode, the steering control operation and the propulsive force control operation are performed on the electric outboard motor EM if the electric outboard motor EM is in a propulsive force generatable state. In the steering control operation on the electric outboard motor EM, specifically, the steering controller 81 of the electric outboard motor EM drives the steering unit 72 according to the steering angle command applied to the steering controller 81 by the main controller 101. Thus, the drive unit 58 and the upper housing 56 of the electric outboard motor EM are pivoted leftward and rightward such that the propulsive force direction is changed leftward and rightward with respect to the hull 2. In the propulsive force control operation on the electric outboard motor EM, specifically, the motor controller 80 of the electric outboard motor EM controls the rotation direction and the rotation speed of the electric motor 61 according to the propulsive force command (the shift command and the output command) applied to the motor controller 80 by the main controller 101. Thus, the rotation direction of the propeller 60 is set to a forward drive rotation direction or a reverse drive rotation direction, and the rotation speed of the propeller 60 is changed.
When the joystick mode is commanded by operating the joystick button 181 in the dual mode, the main controller 101 performs the control operation according to the first joystick mode. When the joystick mode is commanded by operating the joystick button 181 in any one of the modes other than the dual mode (the electric mode, the engine mode, or the extender mode), the main controller 101 performs the control operation according to the second joystick mode.
In the first joystick mode shown in
When the joystick 8 is inclined without being pivoted in the first joystick mode, the hull 2 is moved in a direction corresponding to the inclination direction of the joystick 8 without the bow turning, i.e., with its azimuth maintained. That is, the hull 2 is in a hull behavior of translation movement. Examples of the translation movement are shown in
When the joystick 8 is pivoted (twisted) without being inclined in the first joystick mode, the bow of the hull 2 is turned in a direction corresponding to the pivoting direction of the joystick 8 without any substantial position change. That is, the hull 2 is in a fixed-point bow turning behavior. Examples of the fixed-point bow turning behavior are shown in
When the joystick 8 is inclined and pivoted in the first joystick mode, the hull 2 is in a hull behavior such that the bow is turned in a direction corresponding to the pivoting direction of the joystick 8 while the hull 2 is moved in a direction corresponding to the inclination direction of the joystick 8. In general, however, the watercraft maneuvering operation can be more easily performed by inclining the joystick 8 for the hull translation (see
In the second joystick mode shown in
In the second joystick mode, the main controller 101 defines the anteroposterior inclination of the joystick 8 as the propulsive force command (the shift command and the output command), and ignores the lateral inclination of the joystick 8. That is, when the joystick 8 is inclined, only the anteroposterior directional component of the inclination direction of the joystick 8 serves as an effective input, and is defined as the propulsive force command. More specifically, if the anteroposterior directional component has a value indicating the forward inclination, the anteroposterior directional component is defined as a forward shift command. If the anteroposterior directional component has a value indicating the rearward inclination, the anteroposterior directional component is defined as a reverse shift command. Further, the magnitude of the anteroposterior directional component is defined as a command (output command) indicating the magnitude of the propulsive force. The propulsive force command (the shift command and the output command) thus defined is inputted from the main controller 101 to the remote control ECU 90 (in the engine mode) or to the motor controller 80 (in the electric mode or the extender mode). On the other hand, the main controller 101 defines the axial pivoting of the joystick 8 as the steering angle command in the second joystick mode. That is, the main controller 101 generates the steering angle command according to the axial pivoting direction and the pivoting amount of the joystick 8, and inputs the steering angle command to the remote control ECU 90 (in the engine mode) or to the steering controller 81 (in the electric mode or the extender mode).
In the engine mode, the remote control ECU 90 transmits the steering angle command and the propulsive force command to the steering ECU 41 and the engine ECU 40, respectively. Thus, the engine outboard motor OM is steered to a steering angle according to the steering angle command, and the shift position and the engine rotation speed of the engine outboard motor OM are controlled so as to generate a propulsive force according to the propulsive force command. In the electric mode or the extender mode, the motor controller 80 drives the electric motor 61 according to the propulsive force command, and the steering controller 81 drives the steering motor 74 according to the steering angle command.
The fixed point holding mode (Stay Point™), the position holding mode (Fish Point™) and the azimuth holding mode (Drift Point™) to be selected by operating the holding mode setting buttons 182, 183 and 184, respectively, are examples of the holding mode. In these holding modes, the outputs and the steering angles of the engine outboard motor OM and/or the electric outboard motor EM are controlled without any manual operation by the operator.
In the fixed point holding mode (Stay Point™), for example, the main controller 101 controls the outputs and the steering angles of the engine outboard motor OM and the electric outboard motor EM based on the position data and the speed data generated by the GPS receiver 110 and the azimuth data outputted from the azimuth sensor 111. Thus, the positional change and the azimuthal change of the hull 2 are reduced. The fixed point holding mode is available in the dual mode.
In the position holding mode (Fish Point™), the main controller 101 controls the output and the steering angle of at least one of the engine outboard motor OM and the electric outboard motor EM based on the position data and the speed data generated by the GPS receiver 110. Thus, the positional change of the hull 2 is reduced.
In the azimuth holding mode (Drift Point™), the main controller 101 controls the output and the steering angle of at least one of the engine outboard motor OM and the electric outboard motor EM based on the azimuth data generated by the azimuth sensor 111. Thus, the azimuthal change of the hull 2 is reduced.
The position holding mode and the azimuth holding mode are available in any of the electric mode, the engine mode, the dual mode, and the extender mode.
The lateral movement includes a rightward translation movement and a leftward translation movement in the first joystick mode. When the operator inclines the joystick 8 rightward, the joystick unit 18 generates a rightward lateral movement command (an example of the first lateral movement command) for the rightward lateral movement. When the operator inclines the joystick 8 leftward, the joystick unit 18 generates a leftward lateral movement command (an example of the second lateral movement command) for the leftward lateral movement. When the rightward lateral movement command is inputted, the main controller 101 performs a rightward lateral movement control (an example of the first lateral movement control) to control the engine outboard motor OM and the electric outboard motor EM for the rightward lateral movement. When the leftward lateral movement command is inputted, the main controller 101 performs a leftward lateral movement control (an example of the second lateral movement control) to control the engine outboard motor OM and the electric outboard motor EM for the leftward lateral movement.
Similarly,
As described with reference to
Specifically, when the joystick 8 is inclined laterally for the lateral movement (e.g., the rightward lateral movement), the hull 2 is moved obliquely forward with its bow turned, as shown in
The translation movement mode is a control mode in which the hull 2 is translated in a direction corresponding to the inclination direction of the joystick 8 in response to the inclination operation of the joystick 8 (translation movement operation), and the lateral movement control operations described above are exemplary control operations to be performed in the translation movement mode. Further, the joystick unit 18 is an example of the translation commander that inputs a translation command to the main controller 101. The control operations to be performed in the translation movement mode include not only the lateral movement control operations for the lateral translation movement but also control operations for oblique forward translation movement and oblique rearward translation movement. In any case, the steering angle control operation and the output control operation are performed so that the vector RV of the resultant force of the propulsive forces generated by the engine outboard motor OM and the electric outboard motor EM passes through the turning center G. In the translation movement mode, therefore, the main controller 101 regards the inclination operation of the joystick 8 as a command to generate the propulsive forces simultaneously from the engine outboard motor OM and the electric outboard motor EM, and performs the propulsive force matching control (Step S3).
In the translation movement mode, when the operation signal of the joystick 8 is inputted at time t1, the main controller 101 immediately applies the propulsive force command to the engine outboard motor OM. As described above, the propulsive force command includes the shift command that indicates the forward driving or the reverse driving, and the output command that indicates the magnitude of the propulsive force. The engine outboard motor OM starts generating the propulsive force at time t2 after a lapse of the delay time TD (also see
To compensate for this, the main controller 101 performs the propulsive force matching control to modify the increase of the propulsive force of the electric outboard motor EM according to a characteristic line L2 conforming to the propulsive force increasing characteristic of the engine outboard motor OM. The propulsive force matching control includes a delay control to delay the increase of the propulsive force of the electric outboard motor EM. More specifically, the propulsive force matching control includes a driving start delay control (an example of the delay control) to apply the output command to the electric outboard motor EM at time t2 by delaying the application of the output command to the electric outboard motor EM for a predetermined time period T1 (substantially equal to the delay time TD) after the input of the operation signal of the joystick 8 at time t1. Further, the propulsive force matching control includes a filtering process (another example of the delay control) in which the increase of the output command is made gradual. In the filtering process, the increasing characteristic of the output command indicating the magnitude of the propulsive force of the electric outboard motor EM is gradually increased to be matched with the increase of the propulsive force of the engine outboard motor OM, i.e., the increasing characteristic of the output command is made gradual. The filtering process may be regarded as a kind of the delay process to delay the increase of the propulsive force of the electric outboard motor EM to the target propulsive force level.
These processes make it possible to cause the engine outboard motor OM and the electric outboard motor EM to simultaneously start generating the propulsive forces as having substantially the same propulsive force increasing characteristic. Therefore, the propulsive forces of the engine outboard motor OM and the electric outboard motor EM are maintained at a proper ratio even in the period before the propulsive forces of the engine outboard motor OM and the electric outboard motor EM reach the target output values (target propulsive force levels).
In the example shown in
One example of the filtering process is a step filtering process, in which a change in output command value for each control cycle of the main controller 101 is limited to a predetermined change limit value. A specific example of the step filtering process is shown below.
In this process, the change in output command value for each control cycle is limited to the change limit value. Therefore, the change limit value is properly set so as to conform to the increase of the propulsive force of the engine outboard motor OM such that the increase of the propulsive force of the electric outboard motor EM can be matched with the propulsive force increasing characteristic of the engine outboard motor OM.
Another example of the filtering process is a low pass filtering process, in which a change in output command value with time is made gradual. Specifically, the main controller 101 performs the low pass filtering process as represented by the following expression to determine the output command value, and applies a propulsive force command including the output command value to the motor controller 80 of the electric outboard motor EM. The sampling rate Ts corresponds to the length of the control cycle.
y(t)={Ts*x(t)+Tc*y(t−1)}/(Tc+Ts)
wherein
The change in output command value with time is made gradual by this low pass filtering process. The time constant Tc is properly set so as to conform to the increase of the propulsive force of the engine outboard motor OM such that the increase of the propulsive force of the electric outboard motor EM can be matched with the propulsive force increasing characteristic of the engine outboard motor OM.
When the operation signal of the joystick 8 is inputted at time t11 in the translation movement mode, the main controller 101 immediately applies the propulsive force command (the shift command and the output command) to the engine outboard motor OM. The engine outboard motor OM starts generating the propulsive force at time t12 after a lapse of the delay time TD required for the shift-in. The propulsive force of the engine outboard motor OM increases as the engine rotation speed increases and, at time t13, reaches the target output value (target propulsive force level) according to the output command (see a line L1). As in the case of
The main controller 101 performs the propulsive force matching control to modify the increase of the propulsive force of the electric outboard motor EM according to a characteristic line L12 conforming to the propulsive force increasing characteristic of the engine outboard motor OM. This propulsive force matching control includes a driving start delay control (an example of the delay control) to apply the output command to the electric outboard motor EM at time t12 by delaying the application of the output command to the electric outboard motor EM for a predetermined time period T1 (substantially equal to the delay time TD) after the input of the operation signal of the joystick 8 at t11. Further, the propulsive force matching control includes an output maintaining control (another example of the delay control) to maintain the output command value at a constant level for a predetermined time period TH. Thus, the propulsive force generated by the electric outboard motor EM conforms to the characteristic line L12.
The output maintaining control is a limitation control to limit the output command so as to maintain the propulsive force of the electric outboard motor EM at an intermediate propulsive force level defined between the initial level of the propulsive force generated by the engine outboard motor OM by the shift-in and the target output value (target propulsive force level) for the predetermined time period TH. When the output maintaining control ends at time t14, the main controller 101 applies the output command to the motor controller 80 without limitation. Thus, the propulsive force of the electric outboard motor EM immediately increases to reach the target output value (target propulsive force level) at around time t13.
The driving start delay control causes the electric outboard motor EM and the engine outboard motor OM to substantially simultaneously start generating the propulsive forces. In the first half of the predetermined time period TH during which the output maintaining control is subsequently performed, the propulsive force of the electric outboard motor EM is greater than the propulsive force of the engine outboard motor OM, and a difference between the propulsive forces is gradually reduced. In the second half of the predetermined time period TH, the propulsive force of the engine outboard motor OM is greater than the propulsive force of the electric outboard motor EM. Upon completion of the output maintaining control, the propulsive force of the electric outboard motor EM increases such that a magnitude relationship between the propulsive force of the electric outboard motor EM and the propulsive force of the engine outboard motor OM is reversed again. Then, the propulsive force of the electric outboard motor EM is plateaued at the target output value (target propulsive force level). By thus performing the output maintaining control, the propulsive force increasing characteristic of the electric outboard motor EM is made closer to the propulsive force increasing characteristic of the engine outboard motor OM.
The constant level of the propulsive force to be generated by the electric outboard motor EM during the output maintaining control may be a predetermined constant level or may be a level to be set according to the target output value (target propulsive force level). Further, the predetermined time period TH during which the propulsive force of the electric outboard motor EM is maintained at the constant level by the output maintaining control may be a predetermined constant time period or may be a period having a length to be set according to the target output value (target propulsive force level). These parameters to be used in the output maintaining control are preferably set so that the propulsive forces generated by the engine outboard motor OM and the electric outboard motor EM respectively have proper integrated values in a period from the start of the generation of the propulsive forces to time t13 at which the propulsive forces are plateaued.
In the example of
While preferred embodiments of the present invention have thus been described, the invention may be embodied in some other ways.
In a preferred embodiment described above, the main controller 101 performs the propulsive force matching control by way of example. Alternatively, the motor controller 80 of the electric outboard motor EM may perform the propulsive force matching control in the same manner. In this case, the main controller 101 does not perform the process shown in
In the propulsive force matching control shown in
In the propulsive force matching control shown in
After the output maintaining control (see
In a preferred embodiment described above, the watercraft propulsion system includes the engine outboard motor and the electric outboard motor by way of example. The present invention is applicable to a watercraft propulsion system including a first propulsion device and a second propulsion device having different output increasing characteristics (i.e., respectively having a first propulsive force increasing characteristic and a second propulsive force increasing characteristic). In this case, when both the first propulsion device and the second propulsion device are to be driven, the first propulsive force increasing characteristic and the second propulsive force increasing characteristic may be matched with each other by performing the propulsive force matching control. Thus, the same effects as in the above-described preferred embodiments can be provided. For example, both the first propulsion device and the second propulsion device may be electric propulsion devices, or may be engine propulsion devices. Further, three or more propulsion devices may be provided in the watercraft propulsion system.
The propulsion devices are not necessarily required attachable to the stern 3, but an auxiliary propulsion device such as a trolling motor may be attached to the bow or other portion of the hull.
In a preferred embodiment described above, the outboard motors are used as the propulsion devices by way of example, but inboard motors, inboard/outboard motors (stern drives), waterjet propulsion devices and other forms of propulsion devices may be used.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2022-167331 | Oct 2022 | JP | national |