The present application is based upon and claims the benefit of priority from Japanese Patent Applications No. 2023-139878, filed on Aug. 30, 2023, and No. 2022-191664, filed on Nov. 30, 2022, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a waterproof terminal block.
A waterproof terminal block is described in Japanese Patent Publication No. 2021-163719 (Patent Document 1). This waterproof terminal block has a housing in which a plurality of terminal insertion holes are formed through which a plurality of terminals are inserted. A packing having a plurality of sealing parts in which each sealing part is annular for sealing between each connection plate part of the plurality of terminals and the plurality of terminal insertion holes is fitted into each hole part formed in an upper part of the plurality of terminal insertion holes as a sealing member. The packing is held by a holder assembled to the housing.
The waterproof terminal block described in Patent Document 1 uses the packing formed integrally by connecting the plurality of sealing parts at the upper part. Therefore, in a case where the plurality of terminals which are multipolar are respectively sealed for each seal part (each phase), in the case where the sealing parts are connected to each other, the effect of the dimensional tolerance of each phase cannot be ignored in other phases, and the sealing performance may deteriorate and a waterproof failure may occur. In addition, in a case where the packing is individually made for each phase, a number of assembly man-hours may increase, or the packing may be forgotten or may be double-filled.
An object of the present disclosure is to provide a waterproof terminal block capable of improving waterproofness and assemblability.
A waterproof terminal block according to one or more embodiments includes a housing, a plurality of terminals, a packing, and a holder. The housing has a plurality of terminal insertion holes formed at a lower side of the housing and a plurality of packing fitting recesses partitioned by a partition wall at an upper side of the housing. The plurality of terminals are configured to be inserted into and attached to the plurality of terminal insertion holes. The packing has a plurality of sealing parts configured to seal the plurality of terminals inserted into the plurality of sealing parts and to fit into the plurality of packing fitting recesses, each sealing part having an annular shape. The holder has a plurality of terminal inserting parts separated by a separation part, each terminal insertion part having an annular shape, and configured to hold the packing by bringing the plurality of terminal insertion parts into contact with the packing from the upper side. The packing has connecting parts connecting adjacent sealing parts of the plurality of sealing parts to each other to be formed integrally. The partition wall has a cutting blade part configured to cut a connecting part of the connecting parts of the packing when assembling the plurality of terminals, the packing, and the holder to the housing.
According to the above configuration, it is possible to provide a waterproof terminal block capable of improving waterproofness and assemblability.
Various embodiments will be described hereinafter with reference to the accompanying drawings.
Hereinafter, a waterproof terminal block according to each embodiment will be described in detail with reference to the drawings.
The waterproof terminal block 1 includes a housing 10 made of synthetic resin, the packing 20 as a sealing member, a holder 30 made of synthetic resin, and three terminals 40. The waterproof terminal block 1 is provided, for example, on an object to be mounted (not illustrated) such as a case, such as a drive motor device mounted on an electric vehicle.
The housing 10 includes, from a lower side to an upper side, three terminal insertion holes 13, three packing fitting recesses 14 separated from each other by partition walls 17 and each packing fitting recess 14 having a lower part 15 and an upper part 16, and a holder fitting recess 18. The partition wall 17 has a first partition wall section 17a, which is a thick-walled section, and a second partition wall section 17b thinner than the first partition wall section 17a projected from an upper end of the first partition wall section 17a.
The three terminal insertion holes 13 are formed so that the terminals 40 can be inserted in parallel at equal intervals between side surfaces 10a of the housing 10 so as to be penetrated in a vertical (up-down) direction.
The lower part 15 for each of the three packing fitting recesses 14 are demarcated by the first partition wall section 17a, and are formed in the shape of elliptical holes in a cross section through a step elliptical parts 15a at an upper edge 13a of the terminal insertion holes 13. Furthermore, the upper parts 16 of the three packing fitting recesses 14 are demarcated by a second partition wall section 17b, and are formed in a shape of rectangular holes in a cross section through the step elliptical parts 16a at the upper edge of the lower parts 15. Each of the second partition wall sections 17b demarcating the upper parts 16 of the three packing fitting recesses 14 serves as a cutting blade part for cutting a strip-shaped connecting parts 24 connecting an upper ends 22a of adjacent sealing parts 21 of the packing 20, which will be described later.
The holder fitting recesses 18 are formed so as to fit the packing 20 between a front wall 11 and a rear wall 12 of the housing 10. A rectangular locking hole 11a configured to lock a locking projection 33 of the holder 30 fitted in the holder fitting recesses 18 is formed in the front wall 11.
The packing 20 is configured to fit into the packing fitting recesses 14 of the housing 10 from the upper side. The packing 20 is molded from a flexible resin material such as rubber, for example, and has three sealing parts 21, each sealing part having annular shape, into which the terminals 40 are inserted and sealed. Each of the three annular sealing parts 21 has a frame part 22 with a rectangular annular shape, an elliptical annular part 23 integrally formed on the lower side of the frame part 22 into which the terminals 40 are inserted and sealed, and three connecting parts 24 with a strip-shaped connecting center and both sides between upper ends 22a of adjacent frame parts 22. That is, the packing 20 is integrally formed by connecting the upper ends 22a of the adjacent frame parts 22 with three strip shaped connecting parts 24 located in the center and both sides. As illustrated in
The elliptical annular part 23 has an outer lip part 25 and an inner lip part 26. The outer lip part 25 is provided on an outer peripheral surface 23a and comes into close contact with the lower part 15 of the packing fitting recess 14 of the housing 10 when the packing 20 is assembled to the housing 10. The inner lip part 26 is provided on an inner peripheral surface 23b and comes into close contact with the terminal 40 when the terminal 40 is assembled to the packing 20. The packing 20 having the three sealing parts 21 is divided into each packing 20 by cutting third strip-shaped connecting parts 24 illustrated in
The holder 30 is formed in a rectangular cylindrical shape by a synthetic resin. The holder 30 is provided with three terminal insertion parts 31 in parallel, each terminal insertion part 31 having an annular shape, which are divided by an upper separation protrusion 32a and a lower separation recess 32b of a separation part 32, and into which the terminals 40 are inserted. As illustrated in
The terminals 40 inserted into and attached to the three terminal insertion holes 13 of the housing 10 are formed of a conductive metal material such as copper or copper alloy, for example, and are plate-like bus bars. An upper end of the plate-like terminal 40 is a connection part 41 in which connection hole 41a is formed, and a lower end of the plate-like terminal 40 is 42 in which connection hole 42a is formed. A method for fixing the terminal 40 will be omitted.
Next, the effect of the waterproof terminal block 1 will be described.
The waterproof terminal block 1 includes the housing 10 having the plurality of terminal insertion holes 13 and the plurality of packing fitting recesses 14 separated by the partition wall 17 from a lower side to an upper side, and a plurality of terminals 40 inserted into and attached to the plurality of terminal insertion holes 13. The waterproof terminal block 1 includes a packing 20 as a scaling member, which has a plurality of annular sealing parts 21 into which the terminals 40 are inserted and sealed, and which are fitted into the packing fitting recesses 14. The waterproof terminal block 1 also includes the holder 30 having the plurality of annular terminal insertion parts 31 separated by the separation parts 32, and holding the packing 20 by bringing the terminal insertion parts 31 into contact with the upper part of the packing 20. The housing 10 has the cutting blade part which is, for example, a second partition wall section 17b of the partition wall 17. The packing 20 is integrally formed by connecting each frame part 22 of the plurality of sealing parts 21 with the connecting part 24. When the terminal 40, the packing 20, and the holder 30 are assembled to the housing 10, the connecting part 24 is cut by the cutting blade part.
In the waterproof terminal block 1, the partition wall 17 of the housing 10 may have the first partition wall section 17a, which is the thick-walled section, and the second partition wall section 17b, which is thinner than the first partition wall section 17a. The separation part 32 of the holder 30 may have the upper separation protrusion 32a and the lower separation recess 32b. The connecting part 24 may be cut by the cutting blade part entering the lower separation recess 32b while a peripheral part 22b connected by the connecting part 24 of the adjacent sealing part 21 of the packing 20 is held sandwiched in the lower separation recess 32b between two adjacent terminal insertion parts 31 of the holder 30. The cutting blade part is the second partition wall section 17b.
Further, in the waterproof terminal block 1, the plurality of sealing parts 21 of the packing 20 may have the outer lip part 25 on the outer peripheral surface 23a that is in close contact with the packing fitting recess 14 of the housing 10, and the inner lip part 26 on the inner peripheral surface 23b that is in close contact with the terminal 40.
According to the present embodiment, when the terminal 40, the packing 20, and the holder 30 are assembled to the housing 10, the strip-shaped connecting parts 24 connecting the annular sealing parts 21 of the packing 20 are cut by the respective second partition wall section 17b that demarcate the packing fitting recess 14. That is, the peripheral part 22b connected by the strip-shaped connecting part 24 of each annular sealing parts 21 is sandwiched and held in the lower separation recess 32b between each annular terminal insertion part 31 of the holder 30, and the strip-shaped connecting part 24 is cut by the second partition wall section 17b entering the lower separation recess 32b. At this time, since the peripheral part 22b of the strip-shaped connecting part 24 is sandwiched and held in the lower separation recess 32b, the strip-shaped connecting part 24 can be easily and surely cut by the second partition wall section 17b entering the lower separation recess 32b. Further, since the peripheral part 22b of the strip-shaped connecting part 24 is sandwiched in the lower separation recess 32b and the strip-shaped connecting part 24 is cut by the second partition wall section 17b, the cut end of the strip-shaped connecting part 24 does not fall on the seal surface side of the outer lip part 25 or the inner lip part 26 of the scaling part 21.
When the waterproof terminal block 1 is assembled, the elliptical annular part 23 of the annular sealing part 21 of the packing 20 is fitted or press-fitted into the lower part 15 of the packing fitting recess 14 of the housing 10, and the terminal 40 is fitted or press-fitted into the elliptical annular part 23. By these press-fits, the outer lip part 25 of the elliptical annular part 23 comes into close contact with the lower part 15 of the packing fitting recess 14, and the inner lip part 26 comes into close contact with the terminal 40, thereby achieving high waterproofness.
By cutting the belt-like connecting part 24 between the annular sealing parts 21 of the packing 20 at the time of assembling the waterproof terminal block 1, an influence of dimensional tolerance of the annular sealing parts 21 can be completed in each phase, and a robustness of waterproofing function can be improved. By improving the robustness, a crushing margin of the packing 20 can be made smaller than that of the conventional structure in which the multiple phases are integrated, so that an insertion force of the terminal 40 and the like can be reduced, and the packing 20 can be prevented from falling down, biting, and peeling due to the insertion of the terminal. Thus, the waterproofness and the assemblability of the waterproof terminal block 1 can be further improved.
In the waterproof terminal block 1, the connecting part 24 may have strip shape extending along a direction in which the plurality of scaling parts 21 are aligned.
According to the waterproof terminal block 1, the connecting part 24 can be more easily cut by the second partition wall section 17b as the cutting blade part.
In the waterproof terminal block 1 according to the first embodiment, when the packing 20 and the holder 30 are assembled to the housing 10, each second partition wall section 17b, which is a part of the housing 10, cuts the connecting part 24 connecting sealing parts 21 adjacent to each other in the packing 20. The structure or shape for cutting the connecting part 24 is not limited to the structure or shape of the second partition wall section 17b, but may be modified as follows, for example.
The waterproof terminal block 2 includes a housing 50 made of synthetic resin, a packing 60 as a sealing member, a holder 70 made of synthetic resin, and three terminals 80. The housing 50 corresponds to the housing 10 of the waterproof terminal block 1, the packing 60 corresponds to the packing 20 of the waterproof terminal block 1, the holder 70 corresponds to the holder 30 of the waterproof terminal block 1, and the terminal 80 corresponds to the terminal 40 of the waterproof terminal block 1. That is, the basic configuration of the waterproof terminal block 2 is equivalent to the basic configuration of the waterproof terminal block 1. In the following description of the waterproof terminal block 2, the contents overlapping with the description of the waterproof terminal block 1 will be omitted accordingly.
The housing 50 includes three terminal insertion holes 53, three packing fitting recesses 54, and three holder housing recesses 55. The terminal insertion holes 53 correspond to the terminal insertion holes 13 of the waterproof terminal block 1, the packing fitting recesses 54 correspond to the lower parts 15 of the packing fitting recesses 14 of the waterproof terminal block 1, and the holder housing recesses 55 correspond to the upper parts 16 of the packing fitting recesses 14 of the waterproof terminal block 1. In this embodiment, there is no part corresponding to the holder fitting recesses 18 of the waterproof terminal block 1.
The housing 50 has two partition walls 57 corresponding to the partition walls 17 of the waterproof terminal block 1. The partition walls 57 demarcate the packing fitting recesses 54 adjacent to each other and the holder housing recesses 55 adjacent to each other. The partition walls 57 have a first partition wall section 57a, which is thick-walled section, and a second partition wall section 57b thinner than the first partition wall section and protrudes at an upper end of the first partition wall section 57a.
Like the second partition wall section 17b of the waterproof terminal block 1, the second partition wall section 57b is a cutting blade part for cutting a connecting part 64 connecting frame parts 62 of adjacent annular sealing parts 61 of the packing 60 described later. Further, in the second embodiment, a tip 57c of the second partition wall section 57b is a groove portion in which at least a part of an end part 72c of a lower separation part 72b included in a separation part 72 of the holder 70 described later can enter. In the second embodiment, a shape of the end part 72c is a chevron including a ridge line. Therefore, the groove shape of the tip 57c may be such that the cross section orthogonal to an extending direction of the groove part has a so-called V-shape so as to face the chevron of the end part 72c in the vertical direction.
The packing 60 is configured to fit into the packing fitting recesses 54 of the housing 50 from the upper side. The packing 60 is molded from a flexible resin material such as rubber, for example, and has three annular sealing parts 61 into which the terminals 80 are inserted and sealed. The sealing parts 61 each have the frame part 62 and an elliptical annular part 63 integrally formed on a lower side of the frame part 62 into which the terminals 80 are inserted and sealed. The sealing parts 61 adjacent to each other are connected by the connecting part 64. Specifically, the frame parts 62 included in the two sealing parts 61 adjacent to each other are connected by the connecting part 64. The connecting part 64 in the second embodiment has a groove part 64a such that a width of a center part is narrow in plan view as illustrated in
The elliptical annular part 63 has an outer lip part 65 and an inner lip part 66. The outer lip part 65 is provided on an outer peripheral surface 63a and comes into close contact with the packing fitting recess 54 of the housing 50 when the packing 60 is assembled to the housing 50. The inner lip part 66 is provided on an inner peripheral surface 63b and comes into close contact with the terminal 80 when the terminal 80 is assembled to the packing 60.
As illustrated in
In the second embodiment, the end part 72c of the lower separation part 72b in the separation part 72 is a protrusion including a ridge line. In this case, when the packing 60 and the holder 70 are assembled to the housing 50, the end part 72c faces and abuts against the tip 57c of the second partition wall section 57b which has cut the connecting part 64.
In addition, the holder 70 has a projection portion 73 (see
As illustrated in
Next, the effect of the waterproof terminal block 2 will be described.
In the waterproof terminal block 2, the partition wall 57 of the housing 50 may have the first partition wall section 57a and the second partition wall section 57b. The separation part 72 of the holder 70 may have the upper separation protrusion 72a and the lower separation part 72b located at the lower portion of the upper separation protrusion 72a and continuous with the upper portions of the terminal insertion parts 71 adjacent to each other. With the lower end surface of the terminal insertion part 71 in contact with the upper surface of the frame part 62 of the sealing part 61 in the packing 60, the connecting part 64 may be cut with the second partition wall section 57b as a cutting blade part inserted between the terminal insertion parts 71 adjacent to each other.
According to the waterproof terminal block 2, even if the contact state between the packing 60 and the holder 70 is different from the waterproof terminal block 1 according to the first embodiment, the waterproof terminal block 1 has the same effect as the waterproof terminal block 1.
In the waterproof terminal block 2, one of the end part 72c of the lower separation part 72b and the tip 57c of the second partition wall section 57b may be a protrusion including a ridge line, and the other may be a groove part in which at least a part of the protruding portion can be entered. The tip 57c of the second partition wall section 57b may come into contact with the end part 72c of the lower separation part 72b after cutting the connecting part 64.
In the above example, the end parts 72c of the lower separation part 72b in the holder 70 is, for example, a chevron-shaped projection, and the tip 57c of the second partition wall section 57b in the housing 50 is, for example, a groove part having a V-shaped cross section. On the other hand, the tip 57c of the second partition wall section 57b may be a projection, and the end part 72c of the lower separation part 72b may be a groove part. In this case, since the tip 57c of the second partition wall section 57b as the cutting blade part becomes a projection including a sharp edge, the connecting part 64 can be cut more reliably.
In the waterproof terminal block 2, the connecting part 64 may have the groove part 64a having a thin thickness at the center part in the direction in which the plurality of sealing parts 61 are aligned.
In this case, when the connecting part 64 is cut, the edge of the projection formed at one of the end part 72c of the lower separation part 72b or the tip 57c of the second partition wall section 57b easily enters the groove part 64a. Therefore, according to the waterproof terminal block 2, the connecting parts 64 can be more easily cut.
Although some embodiments have been described above, the embodiments are not limited to these, and various variations are possible within the scope of the outline of the embodiments.
That is, according to the above embodiment, the packing 20 or the like is provided with three annular sealing portions such as the sealing parts 21, but two or more annular sealing portions may be provided.
According to the above embodiment, the terminals 40 or the like are formed in a straight or straight plate shape, but may be bent in an L-shaped plate shape.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2022-1130 | Nov 2022 | JP | national |
2023-139878 | Aug 2023 | JP | national |