Watertight and thermally insulating tank built into the bearing structure of a ship

Abstract
Watertight and thermally insulating tank built into the bearing structure of a ship, said tank comprising two successive watertightness barriers, one being a primary one in contact with the product contained in the tank and the other being a secondary one placed between the primary barrier and the bearing structure, at least one thermally insulating barrier being provided between the bearing structure and the secondary watertightness barrier and/or between the two watertightness barriers, each thermally insulating barrier consisting of a number of caissons (102) of roughly parallelepipedal overall shape, each caisson having a bottom panel (105) and a top panel (106) made of plywood, characterized in that the panels of each caisson are spaced apart by a number of spacer pieces (103) which consist of thin sheets of plywood, extending at right angles to said panels, each caisson being at least partially filled with blocks of foam (104), bonded over a substantial part of the height of each spacer piece, to prevent the spacer pieces from buckling under load.
Description




The present invention relates to a watertight and thermally insulating tank, particularly for storing a liquefied gas, such as methane, at a temperature of about −160° C., said tank being built into the bearing structure of a ship. The invention also relates to a method of manufacturing thermally insulating caissons intended to be used in this tank.




French patent No 2 527 544 belonging to the current applicant, discloses a watertight and thermally insulating tank built into the bearing structure of a ship, said tank comprising two successive watertightness barriers, one of them a primary one in contact with the product contained in the tank and the other a secondary one located between the primary barrier and the bearing structure, these two watertightness barriers alternating with two thermally insulating barriers known as the primary and secondary insulating barriers each thermally insulating barrier consisting of a number of caissons of roughly parallelepipedal overall shape, each caisson comprising a bottom panel and a top panel made of plywood, side walls and internal partitions, each caisson being filled with a thermally insulating particulate material, for example perlite. However, the use of a powder such as perlite complicates the manufacture of the caissons, because the powder produces dust and it is necessary to use a high-quality and therefore expensive plywood in order to correctly seal the caisson against dust, that is to say to use a plywood which has no knots, and it is necessary to compact the powder at a given pressure in the caisson and it is necessary to pass nitrogen through each caisson to remove all the air present, for safety reasons. All of these operations make manufacture more complicated and increase the cost of the caissons.




It is also known practice, see French patent No 2 724 623, to use insulating caissons consisting of two plywood panels between which is bonded a thermally insulating layer of cellular plastic, such as a polyurethane foam, possibly reinforced with fiberglass fabric inserted into said foam to give it good mechanical properties. The use of a foam avoids the problem associated with the particulate nature of the perlite, and therefore makes it possible to use a lower grade of plywood. By contrast, it is necessary to use a high-density foam, for example one with a density of the order of 120 kg/m


3


, to guarantee mechanical support of the watertightness barriers subjected to the pressure and movements of the cargo. The fact of using a high-density foam increases its cost and reduces its insulation ability. Thus, it is necessary to increase the thickness of the insulating barrier, which leads to a reduction in the interior tank volume.




The object of the present invention is therefore to propose a tank, the insulating caissons of which do not exhibit the aforementioned drawbacks but which, on the contrary, display good thermal insulation while at the same time being of a simple structure and low cost.




To this end, the subject of the invention is a watertight and thermally insulating tank built into the bearing structure of a ship, said tank comprising two successive watertightness barriers, one being a primary one in contact with the product contained in the tank and the other being a secondary one placed between the primary barrier and the bearing structure, at least one thermally insulating barrier being provided between the bearing structure and the secondary watertightness barrier and/or between the two watertightness barriers, each thermally insulating barrier consisting of a number of caissons of roughly parallelepipedal overall shape, each caisson having a bottom panel and a top panel made of plywood, characterized in that the panels of each caisson are spaced apart by a number of spacer pieces which consist of thin sheets of plywood, for example of the order of 4 mm thick, extending at right angles to said panels, each caisson being at least partially filled with blocks of foam, preferably a low-density foam with a density of the order of 33 to 40 kg/m


3


, bonded over a substantial part of the height of each spacer piece, to prevent the spacer pieces from buckling under load. By using a low-density foam, the thermal insulation is better, which makes it possible to reduce the thickness of the insulating barrier and therefore increase the interior tank volume. Furthermore, by using spacer pieces of the order of 4 mm thick, instead of the 9 mm internal partitions of the caissons of the prior art, it is possible to reduce the cost of manufacture of the caisson.




By way of example, the parameter λ representing the insulation of an insulating caisson is of the order of 0.043 kcal per meter of caisson thickness, per ° C. and per m


2


of caisson surface area, for perlite, whereas this parameter λ is of the order of 0.030 for a caisson made of a layer of high-density foam sandwiched between two plywood panels, and is of the order of 0.011 to 0.015 for the caisson of the invention. It can thus be seen that, for same thickness, the caisson of the invention is a far better insulator because the heat transfer is lower.




Advantageously, each intermediate space between two spacer pieces of a caisson contains at least one block of foam which is bonded to the walls facing each other on said spacer pieces and extends from one wall to the other.




As a preference, the blocks of foam completely fill the caisson.




According to another feature, the spacer pieces constitute mutually parallel internal partitions of the caisson fixed to said panels at regular intervals. In this case, it is possible to make provision for said partitions to extend over the entire length of the caisson and for the two outermost lateral partitions of the caisson to be spaced from the free edges of the caisson by a half interval filled with foam.




According to yet another feature, the watertightness barriers consist of metal strakes with edges turned up toward the inside of the tank, said strakes being made of thin plate with a low coefficient of expansion and being butt-welded, via their turned-up edges, onto the two faces of a weld flange, for example in the shape of an angle bracket, which is held mechanically on the caissons of the insulating barriers by an expansion joint, said weld flanges being partially engaged in parallel slots, for example T-shaped slots, formed in the top panel of the caissons, the distance between two slots corresponding to the width of a strake, whereas the distance between the free edge of a caisson and the adjacent slot corresponds to the width of half a strake, so that another strake the same width joins two adjacent caissons together.




In this case, it is possible to make provision for the caissons of the primary insulating barrier to have slits through their bottom walls to accommodate, with sliding, the weld flanges of the secondary watertightness barrier, said slits being perpendicular to the spacer pieces of the primary insulating caissons.




In one particular embodiment, each caisson has, at its four corners, a well which passes through the top panel and the blocks of foam, one wall of the well corresponding to one wall of the outermost lateral spacer piece and the bottom of the well consisting of the bottom panel of the caisson, so that the bottom of the well supports laths intended to collaborate with members for fixing the caissons to the bearing structure, the bottom of each well having a recess through the bottom panel for the passage of said fixing members. In this case, the caissons of the insulating barriers are arranged side by side contiguously without any gaps in between, the laths being housed in the wells at each corner of the caissons, without projecting beyond the lateral walls of the caisson.




Advantageously, the members for fixing the secondary insulating barrier to the bearing structure consist of rods, the base of which is screwed into a socket welded to the bearing structure of the ship, said rods passing through the recesses made in the corners of four adjacent secondary caissons, each rod being equipped at its upper part with a mount plate, preferably made of metal, resting against four adjacent laths of four adjacent secondary caissons, placed around said rod, the clamping of the mount plate onto the laths being achieved using a nut which can be screwed onto the threaded upper end of said rod, at least one Belleville washer preferably being inserted between the nut and said mount plate.




In this case, it is possible to make provision for a piece of plywood to be inserted between said mount plate and another mount plate so that said other mount plate lies exactly flush with the level of the top panel of the caissons of the secondary insulating barrier, the two mount plates and the piece of plywood being joined together by screws, the upper mount plate having, at its center, a threaded bore for the fixing of the members for fixing the primary insulating barrier.




As a preference, the strakes of the secondary watertightness barrier which rest against the caissons of the secondary insulating barrier are pierced, in line with said threaded bores so that a threaded base of a connector which has a peripheral rim resting against said strake can be screwed into them, this rim being welded continuously to the strake to restore the watertightness of the secondary watertightness barrier, this rim being extended by another threaded rod, the upper end of which is fitted with a nut for clamping a mount plate against the four adjacent laths of four adjacent caissons of the primary insulating barrier, preferably via at least one Belleville washer.




The invention is also aimed at a method of manufacturing thermally insulating caissons intended to be used in the tank defined hereinabove, characterized in that it consists in stacking, alternately, a number of layers of foam, preferably low density foam, and a number of sheets of plywood, inserting adhesive between each layer of foam and each sheet, until the height of said stack corresponds to the length of said caissons, in cutting the aforementioned stack in slices in the heightwise direction at regular intervals that correspond to the thickness of a caisson, and in bonding onto the edge faces of each slice of stack thus cut, on one side, a bottom panel and on the other side, a top panel made of plywood, said panels extending at right angles to said cut sheets which act as spacer pieces.











For a better understanding of the subject of the invention, one embodiment depicted on the appended drawing will now be described by way of purely illustrative and non limiting example.




In this drawing:





FIG. 1

is a partial perspective view, with cutaway, of a watertight and insulating tank of the prior art;





FIG. 2

is a partial view in section perpendicular to the bearing structure of the ship, at the location of the primary and secondary insulating barrier caisson fastening members, for the tank of

FIG. 1

;





FIG. 3

is a perspective view of a caisson of the secondary insulating barrier of the tank of the invention; and





FIG. 4

is a perspective view of a caisson of the primary insulating barrier of the tank of the invention.











Referring to

FIG. 1

, it is possible to see the bearing structure of the ship, which structure in this instance consists of the internal wall


1


of the double hull of the ship. In a way known per se, the tank comprises a secondary insulating barrier fixed to the bearing structure of the ship. This secondary insulating barrier consists of a number of parallelepipedal secondary insulating caissons


2


which are placed side by side, so as to essentially cover the interior surface of the bearing structure. Each secondary insulating caisson


2


consists of a parallelepipedal plywood box which, on the inside, has load bearing partitions


3


and non-bearing partitions


4


which are intended merely to ensure the relative positioning of the bearing partitions


3


, said partitions being inserted between a plywood bottom panel


5


and a plywood top panel


6


. The bottom wall


5


of the caissons


2


protrudes laterally from the two short sides of the caisson, so that laths


7


which have the thickness of said protruding part are fixed in each corner of the caisson on this protruding part. As will be explained later, the laths


7


collaborate with members for fixing the caissons


2


to the bearing structure. Each caisson


2


is filled with an insulating particulate material, for example perlite. The bottom sheet


5


of each caisson


2


rests on polymerizable resin wads


8


which themselves rest on the bearing structure


1


, via a craft paper


9


to prevent the resin of the wad of adhesive from sticking to the bearing structure and thus to allow dynamic deformation of the bearing structure without the caissons


2


experiencing the load due to said deformation. The wads of polymerizable resin


8


are intended to absorb the differences between the theoretical surface intended for the bearing structure and the imperfect surface that is the result of manufacturing tolerances.




Top panels


6


of the secondary insulating caissons


2


further comprise a pair of parallel slots


10


roughly in the shape of an inverted T for housing. bracket-shaped weld flanges. That part of the weld-flanges which protrudes toward the top of the panels


6


is used to anchor the secondary watertightness barrier. The secondary watertightness barrier consists of a number of Invar strakes


11


with turned-up edges


12


, having a thickness of the order of 0.7 mm. The turned-up edges


12


of each strake


11


are welded to the aforementioned weld flanges.




Mounted on the secondary watertightness barrier is the primary insulating barrier which also consists of a number of primary insulating caissons


22


with a structure similar to the secondary insulating caissons


2


. Each primary insulating caisson


22


consists of a right-angled parallelepipedal box made of plywood and not as tall as the caisson


2


, and which is filled with particulate material, such as perlite. The primary insulating caissons


22


also comprise load-bearing internal partitions


23


, a bottom panel


25


and a top panel


26


. The bottom panel


25


has two longitudinal slots


25




a


intended to house the weld flanges and the turned-up edges


12


of the secondary watertightness barrier. The top panels


26


, for their part, comprise two slots


26




a


, in the overall shape of an inverted T, to also accommodate a weld flange (not depicted) to which the turned-up edges


32


of the strakes


31


of the primary watertightness barrier are welded. It can be seen that the separation between two slots


10


,


25




a


or


26




a


of one and the same caisson


2


or


22


corresponds to the width of a strake


11


or


31


, and that the separation between the slots and the adjacent edge of said caisson corresponds to half of the width of a strake, so that a strake overlaps two adjacent caissons.




Furthermore, the primary insulating caissons


22


have a bottom panel


25


which protrudes on its small sides so that laths


27


rest against the protruding part of the bottom panel to collaborate with fixing members, as explained later on.




With reference now to

FIG. 2

, the members for fixing the primary and secondary insulating barriers to the bearing structure will now be described. These fixing members comprise sockets


40


, the base of which is welded to the bearing structure


1


at positions which precisely correspond to the corners of each secondary insulating caisson


2


. Each socket


40


contains a nut


41


which rotates integrally with it, so that a first rod


42


can be screwed by its threaded lower end into the nut


41


and via its threaded upper end into another nut


43


. As a preference, the nut-


41


/socket-


40


bearing surface is of the frustoconical/spherical bearing surface type, to reduce the thermal bridge between the temperature of the internal wall


1


of the double hull of the ship and that of the fixing members.




The rod


42


passes between the adjacent caissons


2


so that the intermediary spaces between the caissons need to be filled with glass wool wadding to ensure the continuity of the secondary insulating barrier. The upper nut


43


passes through an orifice


44




a


in a metal mount plate


44


and has a radially protruding upper rim to clamp said plate


44


against the aforementioned laths


7


. Inserted between the rim of the nut


43


and the plate


44


are a number of Belleville washers


45


. It can be seen in

FIG. 2

that the threaded upper end


42




a


of the rod


42


projects beyond the nut


43


. To fix the nut


43


in position on the threaded rod


42


, a locking washer


46


is welded locally to the threaded upper end


42




a


. A piece of plywood


47


is mounted on the plate


44


to act as a spacing piece between said plate


44


and another upper plate


48


. The piece of wood


47


has a housing intended to house the rod


42


and its nut


43


, and two holes


47




a


intended for the passage of fixing screws


49


. The head of each fixing screw


49


rests in a spot face


48




a


made in the upper plate


48


. The height of the piece of wood


47


and of an intermediate shimming piece


50


is determined so that the upper plate


48


lies flush with the top panels


6


of the secondary insulating caissons


2


.




The upper plate


48


further has a central threaded bore


48




b


intended to accommodate a threaded base


51




a


of a connector


51


. The threaded base


51




a


also passes through a hole made through a strake


11


of the secondary watertightness barrier, said connector comprising a rim


51




b


which is welded at its periphery to the strake


11


around said hole to restore the watertightness of the secondary watertightness barrier. The connector


51


is continued by an upper rod


52


which screws into an upper nut


53


to clamp a metal platelet


54


onto the laths


27


of the primary insulating caissons


22


. One or more Belleville washers


45


may also be inserted between the upper nut


53


and the platelet


54


. Here again, it is necessary to fill the intermediary space between the faces of the primary insulating caissons


22


which are fitted with the laths


27


with a glass wool wadding to ensure the continuity of the primary insulating barrier.




The invention consists simply in replacing the aforementioned caissons


2


and


22


with the caissons


102


and


122


illustrated respectively in

FIGS. 3 and 4

.




In

FIG. 3

, it can be seen that the secondary insulating caisson


102


also has a bottom wall


105


and a top wall


106


, the latter having three slots


110


with a cross section in the shape of an inverted T to house the bracket-shaped weld flanges. This caisson


102


may, for example, be 1.5 mn long by 1.2 mn wide with a height of 0.3 mn. The thickness of the bottom panel


105


may be of the order of 6.5 mm, while the thickness of the top panel


106


may be of the order of 12 mm, so that the slots


110


can be made therein. Between the two panels


105


and


106


, the caisson


102


has a number of spacer pieces


103


, all mutually parallel and all, for example, 4 mm thick, extending in the widthwise direction of the caisson


102


. The partitions


103


extend across the entire width of the caisson


102


and are uniformly spaced in the lengthwise direction by an interval of the order of 125 mm, the two outermost lateral spacer pieces being spaced away from the adjacent short side of the caisson by a half interval. The intermediary spaces between the spacer pieces


103


and the empty spaces between the outermost lateral spacer pieces and the short sides of the caisson


102


are filled with a polyurethane foam


104


with a density of 40 kg/m


3


or less.




The caissons


102


further comprise, at each corner, a well


108


of rectangular cross section, one side of which is formed by a portion of a partition


103


, another side of which is formed by a portion of foam


104


, and the other two sides of which are open. Each well


108


passes through the top panel


106


and the thickness of the foam


104


down to the bottom panel


105


. A lath


107


of rectangular cross section rests against the bottom of the well


108


defined by the bottom panel


105


. However, the portion of the bottom panel


105


which is not used to support the lath


107


, is cut out to define a recess


111


for the passage of the aforementioned socket


40


and of the aforementioned rod


42


of the fixing members. The way in which the caisson


102


is anchored is identical to that of the panel


2


, except that here there is no intermediary space between the adjacent caissons


102


, which may be contiguous, making it possible to dispense with the glass wool wadding.




Referring now to

FIG. 4

, it may be seen that the primary insulating caisson


122


also has internal spacer pieces


123


, a bottom panel


125


, a top panel


126


, the latter having three slots


126




a


with cross sections in the shape of an inverted T. The bottom panel


125


, and a lower part of the foam


104


and of the partitions


123


having, passing through them, transverse slits


125




a


intended to house the weld flanges and the turned-up edges of the secondary watertightness barrier. The spacer pieces


123


here extend in the lengthwise direction of the caisson


122


. The dimensions of the caisson


122


are, incidentally, identical to those of the caisson


102


. The caisson


122


also has, at each corner, a well


128


in which there is housed a lath


127


of bracket-shaped cross section resting against the bottom of the well


128


as defined by the bottom panel


125


. The lath


127


is markedly less tall than the lath


107


. Specifically, the lath


107


extends over most of the height of the foam


104


.




In fact, only the wells


108


and


128


need to be filled with a plug of insulating material, for example a plug of polyurethane foam with a density of 120 kg/m


3


. The fixing members presented in

FIG. 2

pass through the recesses


111


in the bottom plate


105


of the secondary caisson


102


and through the recesses


121


in the bottom panel


125


of the primary caisson


122


.




By virtue of the foam


104


bonded to them, the internal partitions


103


and


123


work only in compression rather than in buckling.




Although the invention has been described in conjunction with a number of particular alternative forms of embodiment, it is quite obvious that it is not in any way restricted thereto and that it comprises all technical equivalents of the means described and combinations thereof where these fall within the scope of the invention.



Claims
  • 1. Watertight and thermally insulating tank built into a bearing structure of a ship, said tank comprising two successive watertightness barriers, one being a primary watertightness barrier in contact with the product contained in the tank and the other being a secondary watertightness barrier placed between the primary barrier and the bearing structure, at least one thermally insulating-barrier being provided between the bearing structure and the secondary watertightness barrier or between the two watertightness barriers, each at least one thermally insulating-barrier comprising a number of caissons of roughly parallelepipedal overall shape, each caisson comprising a bottom panel and a top panel made of plywood, wherein the panels of each caisson are spaced apart by a number of spacer pieces comprising thin sheets of plywood, extending at right angles to said panels, each caisson being at least partially filled with blocks of foam bonded over a substantial part of the height of each spacer piece, to prevent the spacer pieces from buckling under load.
  • 2. Tank according to claim 1, wherein each intermediate space between two spacer pieces of a caisson contains at least one block of foam which is bonded to the walls facing each other on said spacer pieces and extends from one wall to the other.
  • 3. Tank according to claim 2, wherein the blocks of foam completely fill the caisson.
  • 4. Tank according to claim 3, wherein the spacer pieces constitute mutually parallel internal partitions of the caisson fixed to said panels at regular intervals.
  • 5. Tank according to claim 3, wherein the watertightness barriers comprise metal strakes with edges turned up toward the inside of the tank, said strakes being made of thin plate with a low coefficient of expansion and being butt-welded, via their turned-up edges, onto the two faces of a weld flange, which is held mechanically on the caissons of the insulating barriers by an expansion joint, said weld flanges being partially engaged in parallel slots, formed in the top panel of the caissons, the distance between two slots corresponding to the width of a strake, whereas the distance between the free edge of a caisson and the adjacent slot corresponds to the width of half a strake, so that another strake the same width joins two adjacent caissons together.
  • 6. Tank according to claim 2, wherein the spacer pieces constitute mutually parallel internal partitions of the caisson fixed to said panels at regular intervals.
  • 7. Tank according to claim 2, wherein the watertightness barriers comprise metal strakes with edges turned up toward the inside of the tank, said strakes being made of thin plate with a low coefficient of expansion and being butt-welded, via their turned-up edges, onto the two faces of a weld flange, which is held mechanically on the caissons of the insulating barriers by an expansion joint, said weld flanges being partially engaged in parallel slots, formed in the top panel of the caissons, the distance between two slots corresponding to the width of a strake, whereas the distance between the free edge of a caisson and the adjacent slot corresponds to the width of half a strake, so that another strake the same width joins two adjacent caissons together.
  • 8. Tank according to claim 7, wherein the strakes are butt-welded in the shape of an angle bracket.
  • 9. Tank according to claim 7, wherein the parallel slots are T-shaped.
  • 10. Tank according o claim 2, wherein each caisson has, at its four corners, a well which passes through the top panel and the blocks of foam, one wall of the well corresponding to one wall of the outermost lateral spacer piece and the bottom of the well consisting of the bottom panel of the caisson, so that the bottom of the well supports laths intended to collaborate with members for fixing the caissons to the bearing structure, the bottom of each well having a recess through the bottom panel for the passage of said fixing members.
  • 11. Tank according to claim 1, wherein the spacer pieces constitute mutually parallel internal partitions of the caisson fixed to said panels at regular intervals.
  • 12. Tank according to claim 11, wherein said partitions extend over the entire length of the caisson and in that the two outermost lateral partitions of the caisson are spaced from the free edges of the caisson by a half-interval filled with foam.
  • 13. Tank according to claim 12, wherein the watertightness barriers comprise metal strakes with edges turned up toward the inside of the tank, said strakes being made of thin plate with a low coefficient of expansion and being butt-welded, via their turned-up edges, onto the two faces of a weld flange, which is held mechanically on the caissons of the insulating barriers by an expansion joint, said weld flanges being partially engaged in parallel slots, formed in the top panel of the caissons, the distance between two slots corresponding to the width of a strake, whereas the distance between the free edge of a caisson and the adjacent slot corresponds to the width of half a strake, so that another strake the same width joins two adjacent caissons together.
  • 14. Tank according to claim 11, wherein the watertightness barriers comprise metal strakes with edges turned up toward the inside of the tank, said strakes being made of thin plate with a low coefficient of expansion and being butt-welded, via their turned-up edges, onto the two faces of a weld flange, which is held mechanically on the caissons of the insulating barriers by an expansion joint, said weld flanges being partially engaged in parallel slots, formed in the top panel of the caissons, the distance between two slots corresponding to the width of a strake, whereas the distance between the free edge of a caisson and the adjacent slot corresponds to the width of half a strake, so that another strake the same width joins two adjacent caissons together.
  • 15. Tank according to claim 1 wherein the watertightness barriers comprise metal strakes with edges turned up toward the inside of the tank, said strakes being made of thin plate with a low coefficient of expansion and being butt-welded, via their turned-up edges, onto the two faces of a weld flange which is held mechanically on the caissons of the insulating barriers by an expansion joint, said weld flanges being partially engaged in parallel slots, formed in the top panel of the caissons, the distance, between two slots corresponding to the width of a strake, whereas the distance between the free edge of a caisson and the adjacent slot corresponds to the width of half a strake, so that another strake the same width joins two adjacent caissons together.
  • 16. Tank according to claim 15, wherein the at least one thermally insulating barrier comprises a primary thermally insulating barrier and the caissons of the primary insulating barrier have slits through their bottom walls to accommodate, with sliding, the weld flanges of the secondary watertightness barrier, said slits being perpendicular to the spacer pieces of the caissons of the primary watertightness barrier.
  • 17. Tank according to claim 15, wherein the weld flange is in the shape of an angle bracket.
  • 18. Tank according to claim 1, wherein each caisson has, at its four corners, a well which passes through the top panel and the blocks of foam, one wall of the well corresponding to one, wall of the outermost lateral spacer piece and the bottom of the well comprising the bottom panel of the caisson, so that the bottom of the well supports laths intended to collaborate with members for fixing the caissons to the bearing structure of the ship, the bottom of each well having a recess through the bottom panel for the passage of said fixing members.
  • 19. Tank according to claim 18, wherein the caissons of the at least one thermally insulating barrier are arranged side by side contiguously without any gaps in between, the laths being housed in the wells at each corner of the caissons, without projecting beyond the lateral walls of the caisson.
  • 20. Tank according to claim 18, wherein the at least one thermally insulating barrier further comprises a secondary thermally insulating barrier and the members for fixing the secondary insulating barrier to the bearing structure comprise rods, the base of which is screwed into a socket welded to the bearing structure of the ship, said rods passing through the recesses made in the corners of four adjacent secondary caissons, each rod being equipped at its upper part with a mount plate resting against four adjacent laths of four adjacent secondary caissons, placed around said rod, the clamping of the mount plate onto the laths being achieved using a nut which can be screwed onto the threaded upper end of said rod, and at least one Belleville washer.
  • 21. Tank according to claim 20, Wherein a piece of plywood is inserted between said mount plate and another mount plate that said other mount plate lies exactly flush with the level surface of the top panel of the caissons of the secondary insulating barrier, the two mount plates and the piece of plywood being joined together by screws, the upper mount plate having, at its center, a threaded bore for the fixing of the members for fixing the primary insulating barrier.
  • 22. Tank according to claim 21, wherein the strakes of the secondary watertightness barrier which rest against the caissons of the secondary insulating barrier are pierced, in line with said threaded bores so that a threaded base of a connector which has a peripheral rim resting against said strake can be screwed into them, this rim being welded continuously to the strake to restore the watertightness of the secondary watertightness barrier, this rim being extended by another threaded rod, the upper end of which is fitted with a nut for clamping a mount plate against the four adjacent laths (127) of four adjacent caissons (122) of the primary insulating barrier.
  • 23. Tank according to claim 20, wherein the mount plate is made of metal.
  • 24. Tank according to claim 20, wherein the Belleville washer is inserted between the nut and said mount plate.
  • 25. Tank according to claim 1, wherein the watertightness barriers comprise metal, strakes.
  • 26. Tank according to claims 25, wherein the strakes have a thickness of about 7 mm.
  • 27. Tank according to claim 1, further comprising at least one thermally insulating barrier being provided between the bearing structure and the secondary watertightness barrier and between the two watertightness barriers.
  • 28. Tank according to claim 1, wherein the sheets of plywood are about 4 mm thick.
  • 29. Tank according to claim 1, wherein the foam has a density of the order of about 33 to 40 kg/m3.
  • 30. Watertight and thermally insulating tank built into a bearing structure of a ship, said tank comprising two successive watertightness barriers, one being a primary watertightness barrier in contact with the product contained in the tank and the other being a secondary watertightness barrier placed between the primary barrier and the bearing structure, at least one thermally insulating barrier being provided between the bearing structure and the secondary watertightness barrier or between the two watertightness barriers, each thermally insulating barrier comprising a number of caissons of roughly parallelepipedal overall shape, each caisson comprising a bottom panel and a top panel made of plywood, wherein the panels of each caisson are spaced apart by a number of spacer pieces comprising thin sheets of plywood, thinner than the bottom panel or the top panel of the caisson, extending at right angles to said panels, each caisson being at least partially filled with blocks of foam bonded over a substantial part of the height of each spacer piece, to prevent the spacer pieces from buckling under load.
Priority Claims (1)
Number Date Country Kind
99 12118 Sep 1999 FR
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