1. Field of the Invention
The present invention relates to a watertight connector.
2. Descriptiong of the Related Art
U.S. Pat. No. 6,186,806, U.S. Pat. No. 6,193,549, U.S. Pat. No. 6,290,521 and
The busbar element 103 includes a holder 107 and the busbar 102 is disposed in the holding element 107. The holder 107 has a rearwardly projecting tube 108, and guide grooves 109 extend forward and back at each of the left and right ends of the tube 108. On the other hand, the housing 101 is formed with locking projections 110 corresponding to the guide grooves 109. The busbar element 103 is held onto the housing 101 by the engagement of the guide grooves 109 with the locking projections 110.
Two holding projections 111 project back from the opposite left and right ends of the rear end surface of the housing 101, as shown in
The locking projections 110 are formed by rearwardly removing a mold. Thus, the housing 101 needs mold removing spaces 114 that extend from the rear ends of the locking projections 110 to the rear end of the housing 101. The holding projections 111 on the rear end of the housing 101 are formed at positions displaced from the locking projections 110 in the height direction or width direction to avoid the mold removing spaces 114 (see
The present invention was developed in view of the above problem and an object thereof is to miniaturize a watertight connector.
The invention relates to a watertight connector with a housing that has at least one cavity for accommodating at least one terminal fitting. A mounting member is mountable on the housing. A resilient plug also is arranged on the housing and is formed with at least one sealing hole through which the respective terminal fitting is inserted to seal wires connected with the respective terminal fittings. A plug holder engages the housing to hold the resilient plug between the plug holder and the housing. The housing has a main portion and at least one bulge that bulges out in width and/or height directions from the main portion. The bulge has at least one engageable portion that engages a latch of the mounting member for holding the mounting member. A mold removing space is formed by removing a mold for forming the engageable portion and extends from an end of the engageable portion to an end surface of the bulge. A receiving portion is adapted to hold the plug holder by engaging a lock on the plug holder. The lock is arranged for insertion into the mold removing space and to overlap the engageable portion in at least one of width and height directions. Thus, the housing can be miniaturized along the direction in which the lock and the engageable portion overlap.
The mounting member preferably is at the front of the housing.
The resilient plug preferably is at the rear end of the housing.
The receiving portion preferably is at a position displaced out from the mold removing space substantially in the width and/or height direction.
The lock preferably penetrates the plug in the thickness direction.
The plug holder and the resilient plug initially can be positioned with each other by letting the lock penetrate the plug in the thickness direction. The plug holder and the housing then are assembled by engaging the lock and the receiving portion of the housing while holding the plug between the plug holder and the housing. Thus, the plug holder and the plug can be positioned with each other and the plug and the housing can be positioned with each other.
A part of the lock that penetrates the resilient plug in the thickness direction preferably has a substantially elliptic cross section whose minor axis extends substantially along the width direction or the height direction. Thus, the connector can be miniaturized along the width or height direction.
A busbar preferably is provided in the mounting member and fits into the respective cavities for shorting the terminal fittings.
A bottomed cap preferably is mounted on the housing to cover the mounting member and the housing from a fitting side of the mounting member when the mounting member is mounted on the housing.
A sealing edge preferably is formed on the outer peripheral edge of the resilient plug for closely contacting the inner peripheral surface of the cap to provide sealing between the housing and the cap.
The engageable portion and the lock preferably overlap in both width and height directions.
These and other features and advantages of the invention will be more apparent after reading the following description of preferred embodiments and accompanying drawings. Even though embodiments are described separately, single features may be combined to additional embodiments.
A watertight connector according to the invention is illustrated in FIGS. 1 to 16. In the following description, a connecting side with a mating connector and a substantially opposite side (right and left sides in
The connector includes a housing 10 made e.g. of a synthetic resin. The housing 10 has a main portion 10A and bulges 10B bulge out substantially in a width direction WD from the left and right surfaces of the main portion 10A as shown in
As shown in
Further, as shown in
Each female terminal fitting 11 is formed by bending, folding and/or embossing a metal plate that has been stamped or cut into a specified shape. A rectangular tubular fitting 28 is formed at the front of each female terminal fitting 11 and is hollow in forward and backward directions FBD. A wire connecting portion 30 is formed at the rear of each female terminal fitting 11 and is configured for crimped, bent or folded connection with a wire 29, as shown in
As shown in
The busbar element 14 is assembled to cover the main portion 10A by the tube 20 and can be held at a partial locking position and a full locking position on the housing 10. Although not shown, the front ends of the engageable portions 22 engage the rear end of the tube 20 from behind and the rear ends of the engageable portions 23 engage the rear edges of the guide grooves 21 from behind at the partial locking position. Thus, the busbar element 14 is prevented from being displaced in forward and backward directions FBD. The connecting pieces 31 at the partial locking position do not to touch the female terminal fittings 11, and hence avoid creating a connection resistance during insertion of the female terminal fittings 11. At the full locking position, both engageable portions 22, 23 are fit in each guide groove 21 as shown in
The rear end of the tube 20 is more forward than the leading ends of the locks 18 when the busbar element 14 is held at the partial locking position on the housing 10.
The rubber plug 12 is molded unitarily of resilient resin, and preferably a substantially natural or synthetic rubber. More particularly, the rubber plug 12 is a substantially oblong thick plate, as shown in
Fitting holes 38 penetrate the rubber plug 12 in forward and backward directions FBD and receive the locks 25 of the rubber-plug holder 13. Each fitting hole 38 is substantially round and three lips 37B of pointed or triangular cross section are formed circumferentially on the inner circumferential surface of the fitting hole 38. The inner diameter of the lips 37B is slightly smaller than the outer diameter of base portions 25B of the locks 25 to achieve sealing is given between the fitting holes 38 and the locks 25.
A sealing edge 39 is formed on the outer peripheral surface of the rubber plug 12 and includes three peripheral lips 37C. The lips 37C resiliently contact the inner peripheral surface of the cap 15 to provide sealing between the rubber plug 12 and the cap 15. The outer periphery of the rubber plug 12 is slightly larger than that of the rear end of the housing 10. Thus, the rubber plug 12 bulges out from the outer periphery of the rear end of the housing 10 with respect to the width direction WD and the vertical direction VD.
The plug holder 13 is made e.g. of a synthetic resin and includes a thick oblong main body 13A with a plate-shape similar to the rubber plug 12, as shown in
As shown in
Locks 25 project forward at the left and right sides of the front surface of the main body 13A, as shown in
The locking piece 25A at the right side of
The locking pieces 25A enter the mold removing spaces 24 and the adjacent retaining holes 26 as the plug holder 13 is assembled to the housing 10. The locking pieces 25A then move onto the receiving portions 27 and deform resiliently inwardly along the width direction WD into the mold removing spaces 24. Thus, the resiliently deformed locking pieces 25A overlap the engageable portions 22, 23 in the mold removing direction (i.e. the width direction WD and/or vertical direction VD).
The locking projections 25C engage the receiving portions 27 from the front when the plug holder 13 and the housing 10 are assembled properly to prevent the plug holder 13 from coming off backward. As described above, the mold removing spaces 24 accommodate deformation of the locking pieces 25A, and hence the locking pieces 25A can deform more. Accordingly, larger areas of engagement can be achieved between the locking pieces 25A and the receiving portions 27, and a force for holding the plug holder 13 and the housing 10 together can be increased.
The cap 15 is made e.g. of a synthetic resin and defines a bottomed tube of substantially oblong plan view, as shown in FIGS. 14 to 16. Lock projections 42 are formed at the opening edge of the cap 15 and in positions corresponding to the lock pieces 41. Thus, the lock pieces 41 can engage the lock projections 42 to lock the cap 15 in its assembled state (see
The connector is assembled by introducing the locks 25 through the fitting holes 38 for positioning the plug holder 13 and the rubber plug 12 with each other. The locking pieces 25A of the locks 25 then engage the receiving portions 27 of the retaining holes 26 to hold the rubber plug 12 between the plug holder 13 and the housing 10 for assembling the plug holder 13 with the rear end of the housing 10. In this way, the housing 10 and the rubber plug 12 are positioned with each other. The busbar element 14 is mounted at the partial locking position at the front end of the housing 10. Subsequently, the female terminal fittings 11 are inserted through the respective terminal insertion holes 40 and the respective sealing holes 36 and into the respective cavities 17. Thereafter, the busbar element 14 is moved from the partial locking position to the full locking position to short the female terminal fittings 11 in a specified pattern. The lock 18 projects out if any female terminal fitting 11 is inserted insufficiently and the outwardly projecting lock 18 restricts movement of the busbar element 14. Thus, the insufficient insertion of the female terminal fitting 11 can be detected. The cap 15 then is mounted on the housing 10 and the busbar element 14. The lips 37C on the outer peripheral surface of the rubber plug 12 prevent the entry of water into the cap 15 through a clearance between the inner peripheral surface of the cap 15 and the outer peripheral surface of the rubber plug 12. Further, the lips 27A of the sealing holes 36 closely contact the outer circumferential surfaces of the wires 29 and the lips 37B of the fitting holes 38 closely contact the outer circumferential surfaces of the locks 25 to prevent entry of water from the outer surface of the rubber plug 12.
Next, functions and effects of this embodiment are described.
The locks 25 are formed on the plug holder 13, and the locking pieces 25A thereof deform resiliently into the mold removing spaces 24 so that the engageable portions 22, 23 and the locking pieces 25A overlap in the width direction WD and/or the vertical direction VD when the rubber plug 12 and the plug holder 13 are assembled with the housing 10. Thus, the watertight connector can be made smaller with respect to both the width direction WD and the vertical direction VD, as compared to the prior art where the locks are positioned to avoid the mold removing spaces.
The plug holder 13 and the rubber plug 12 can be positioned with each other and the rubber plug 12 and the housing 10 can be positioned with each other by letting the locks 25 penetrate the rubber plug 12 in the thickness or forward and backward directions FBD.
The sealing edge 39 at the outer periphery of the rubber plug 12 closely contacts the inner peripheral wall of the cap 15 to provide sealing between the housing 10 and the cap 15 and between the busbar element 14 and the housing 10.
A second embodiment of the invention is described with reference to FIGS. 17 to 19. The second embodiment differs from the first embodiment substantially in the constructions of base portions 25B of the locks 25 on the rubber-plug holder 13 and the fitting holes 38 of the rubber plug 12. The other construction is similar to or the same as the first embodiment. These similar structures, functions and effects are not described again, and merely are identified by the same reference numerals.
As shown in
As shown in
The invention is not limited to the above described and illustrated embodiments. For example, the following embodiments are also embraced by the technical scope of the present invention as defined by the claims. Beside the following embodiments, various changes can be made without departing from the scope and spirit of the present invention as defined by the claims.
The mounting member is the busbar element 14 in the illustrated embodiments. However, the mounting member may be a front retainer for retaining the terminal fittings in the housing 10. The mounting member also could be a male housing with male terminal fittings. Further, male terminal fittings may be accommodated in the housing 10 and a female housing with female terminal fittings may be the mounting member.
The bulges 10B bulge outward along the width direction WD from the opposite left and right surfaces of the main portion 10A in the foregoing embodiments. However, the bulge 10B may bulge out along the vertical direction VD from the upper and/or lower surface of the main portion 10A.
Locks 25 penetrate the rubber plug 12 in the foregoing embodiments. However, the rubber plug 12 may be positioned in a forwardly open tubular portion of the plug holder 13. The housing 10 and the rubber plug 12 may be positioned by assembling this plug holder 13 with the housing 10. A seal ring may be mounted on the housing 10 to provide sealing between the plug holder 13 and the housing 10.
The engageable portions 22, 23 and the locks 25 overlap in both the width direction WD and the vertical direction VD in the foregoing embodiments. However, the engageable portions 22, 23 and the locks 25 may overlap only in the vertical direction VD to shorten the height of the watertight connector. Alternatively, the engageable portions 22, 23 and the locks 25 may overlap only in the width direction WD to narrow the watertight connector.
Cavities 17 are formed substantially side by side in one row in the foregoing embodiments. However, cavities 17 may be formed in a plurality of rows along the vertical direction VD.
The fitting holes 38 of the rubber plug 12 have a substantially elliptic cross section with a minor axis that extends substantially along the width direction WD, similar to the cross section of the base portions 25B of the locks 25. However, the fitting holes 38 may have a substantially round or different cross section. It is sufficient for the inner circumferential surfaces of the fitting holes 38 to be deformed to have a substantially elliptic cross section when the base portions 25B of the locks 25 are fitted into the fitting holes 38.
The elliptic cross section of the base portions 25B of the locks 25 may have a minor axis that extends substantially along the vertical direction VD.
Number | Date | Country | Kind |
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2004-316583 | Oct 2004 | JP | national |