The present invention relates generally to a wave energy absorption device, a power take-off and generator assembly comprising energy storage, a hydraulic collection system connecting a plurality of wave energy absorption units to a common power take-off and generator assembly, wherein the force applied to each wave energy absorption device can be independently controlled without significant interference from the energy storage.
Strategies for controlling the damping force applied to the buoy are widely studied with the purpose to increase the power capture for a wave energy converter. The optimal damping force to use depend greatly on the wave size. If the optimal damping force is not applied, the buoy will either be over or under dampened through the wave and will thus capture less power.
The most commonly used control strategy is the so called passive loading, and this is often compared with reactive control considered to be the optimal control strategy. Passive loading applies a damping force that is proportional to the velocity of the buoy and reactive control applies an optimal damping as well as controlling the phase of the buoy to resonate against the waves. Due to its proportional characteristics of the damping force to the velocity, passive loading gives very high peak forces in relation to the average power extracted from the wave, and the damping force profile is not optimal to capture the most power out of each wave. Reactive control provides much better power capture but the force required to control the phase is higher than needed for the damping and must be applied to push the buoy in some instances of the wave motion, and thus requires power to be reversed in the system. This is a challenge for the component sizing and efficiency of the power take-off system. Constant damping is another control strategy that is capable of capturing more power with less force than passive loading, and is more efficient than reactive control but does not control the phase and is therefore captures less power than reactive control.
Energy storage in the power take-off reduces the sizing requirements and increases the efficiency of components in the power take-off, and is necessary for a cost effective system as well as providing sufficient quality of the power output. But it is often difficult to control the damping force when adding energy storage to the power take-off before the generator. A hydraulic power take-off comprising a cylinder, an accumulator and a motor will apply a damping force that is proportional to the level of stored energy in the accumulator.
With the gravity storage connected with a hydraulic power take-off according to patent publication No. WO2014/0055033, the hydraulic pressure does not depend on the level of stored energy in the accumulator, instead the hydraulic pressure is proportional to the mass of the weight in the accumulator, its acceleration and the gear ratio from the weight to the buoy. With a fixed gear ratio, the damping force is close to constant which means that the power capture performance will not be optimal. The patent publication No. WO2014/0055033 shows that it is possible to tune the damping force with a variable gear ratio between the weight and the buoy, e.g. a variable displacement hydraulic motor, with the shaft connected to the carrier in the planetary gearbox. This allows rapid control of the system pressure and thereby of the damping force applied to the buoy by a hydraulic cylinder with fixed displacement, which is commonly used in hydraulic power take-offs in wave energy devices. This however has the limitation that the damping force can only be collectively controlled if multiple buoys are attached through a hydraulic collection system to a common hydraulic motor in a hub system with centralized smoothing and conversion to electricity.
An object of the present invention is to provide a device that enables independent control of the force applied to multiple buoys attached to a common hydraulic collection system and central power take-off and generator assembly, which is more or less independent from the control of the generator and system pressure, and thereby the use of energy storage in the power take-off. It is also an objective of the present invention to provide a more efficient multi displacement pump arrangement, which enables reactive control to be implemented in a way that uses energy stored in the power take-off, to optimize power capture without adding significant losses to the system. An additional objective is to provide a power take-off and generator assembly that can be scaled up to comprise larger storage capacity and a higher power rating, to enable a larger number of buoys to be connected to it.
According to a first aspect of the invention, there is provided a wave energy absorption device, comprising: a buoy adapted to move with movements of water, and a buoy oscillation device attached to the buoy, the buoy oscillation device comprising an elongated means and a rotary means adapted to interact with the elongated means, which is characterized by a hydraulic pump with variable displacement connected to the rotary means (21b) and connectable to a hydraulic circuit, wherein, when the buoy moves with movements of water, relative movement is created between the elongated means and the hydraulic pump, whereby the hydraulic pump transforms kinetic energy into hydraulic energy.
In a preferred embodiment, the buoy oscillation device is a rack and pinion drive. The oscillation device can also be a winch system where the elongated means is a belt, wire or chain and the rotary means is a winch drum or chain sprocket.
In a preferred embodiment, the elongated means is attached to any of the following: a sea bed, a moving body with a relatively large mass to the buoy, and a piston or heave plate in the water, with a large added mass of water in relation to the mass of the buoy.
In a preferred embodiment, the hydraulic pump is a bi-directional pump in combination with a hydraulic Graetz bridge.
In a preferred embodiment, the hydraulic pump is a multi-displacement hydraulic pump, preferably a radial piston pump, more preferably a radial piston pump with two units of different sizes in a tandem arrangement.
In a preferred embodiment, the hydraulic pump has an infinitely variable displacement, preferably an axial piston pump with a swash plate.
In a preferred embodiment, multiple fixed displacement pumps, preferably 4-8 pumps, each with one rotary means attached to the same elongated means (21a), are provided.
In a preferred embodiment, the buoy oscillation device comprises a gear rack in a back to back arrangement with multiple rotary means attached to the elongated means from two sides to balance the horizontal forces between the elongated means and the rotary means.
In a preferred embodiment, each rotary means is connected to a hydraulic pump with a fixed relationship between rotary motion and torque, and flow and pressure, and wherein all first ports from the hydraulic pumps are connected to a first common hose, and all second ports are connected to a second common hose.
In a preferred embodiment, the wave energy absorption device comprises hydraulic control valves adapted to connect and disconnect each hydraulic pump individually to and from the hydraulic circuit.
In a preferred embodiment, the control valve is adapted to shift ports of the hydraulic pump connecting to high and low pressure hoses of the hydraulic circuit.
In a preferred embodiment, the control valve is adapted to stop flow from circulating in the hydraulic pump.
In a preferred embodiment, wave energy absorption device comprises a high pressure hydraulic accumulator and a low pressure accumulator connectable to the hydraulic circuit.
In a preferred embodiment, the hydraulic accumulators has a pre-charge pressure to provide the system with a high and narrow pressure range.
According to a second aspect of the invention a power take-off assembly is provided, comprising: a power take-off oscillation device connected to an accumulator, the power take-off oscillation device comprising an elongated means and a rotary means adapted to interact with the elongated means, and an energy storage connected to the elongated means, which is characterized by a plurality of generator modules connected to the rotary means, wherein the power take-off oscillation device comprises a plurality of rotary means connected with the same elongated means, whereby the plurality of generator modules are in connection with the same energy storage through the power take-off oscillation device.
In a preferred embodiment, each generator module comprises a hydraulic motor attached with a carrier of a planetary gearbox with a floating ring gear attached with the power take-off oscillation device for storing and retrieving energy to the energy storage device, and with a sun gear adapted to drive a generator.
In a preferred embodiment, each generator module comprises a hydraulic pump/motor attached with the power take-off oscillation device for storing and retrieving energy to the energy storage, and a second hydraulic motor is adapted to drive a generator.
In a preferred embodiment, the power take-off oscillation device is a rack and pinion drive.
In a preferred embodiment, the energy storage is a weight in which potential energy can be stored and retrieved.
In a preferred embodiment, the energy storage is an elastic energy storage to which elastic energy can be stored and retrieved.
In a preferred embodiment, power take-off assembly comprises a mechanical gearbox with multiple gear steps provided between the planetary gearbox and hydraulic motor.
In a preferred embodiment, the elongated means is any of the following: a chain, a roller screw, a belt, and a wire, and the rotary means is adapted to the transform linear motion in the elongated means into a rotary motion.
In a preferred embodiment, the hydraulic motor is a fixed displacement hydraulic motor.
In a preferred embodiment, the power take-off assembly comprises a flywheel connected to a shaft of the generator.
In a preferred embodiment, the power take-off assembly comprises a hydraulic accumulator connectable to the hydraulic circuit,
According to a third aspect of the present invention, a wave energy system is provided comprising a power take-off assembly according to the invention and a plurality of wave energy absorption devices according to the invention, preferably at least three wave energy absorption devices, more preferably at least 25 wave energy absorption devices, connected to the power take-off and generator assembly by means of a hydraulic circuit.
In a preferred embodiment, each buoy is connected to a piping system on the seabed that collects the hydraulic flow from all wave energy absorption devices to the hub. Alternatively the hydraulic fluid can be collected through hydraulic hoses, going from wave energy absorption device to wave energy absorption device until reaching the hub.
In a preferred embodiment, the wave energy system comprises a pressure relive valve adapted to open on a maximum pressure set for the hydraulic circuit and let hydraulic fluid pass directly from a high pressure hose to a low pressure circuit.
In a preferred embodiment, the force applied to the elongated means in each buoy connected to the power take-off and generator assembly, can be controlled independently without significant interference with energy storage or combinations thereof.
The invention is now described, by way of example, with reference to the accompanying drawings, in which:
In the following, a detailed description of a wave energy system according to the invention, including an oscillation device for improved power capture and efficiency in combination with energy storage in the power take-off, and a plurality of wave energy absorption devices connected to a common hub according to the invention, will be described in detail.
The power take-off also comprises a mechanical rectifier 22, which converts bi-directional rotation of the pinion into unidirectional rotation of the shaft of the variable displacement hydraulic pump 23. Alternatively a bi-directional pump can be used in combination with hydraulic graetz bridge or similar to provide a unidirectional high pressure export flow to the high pressure hose 51 and a unidirectional low pressure return flow from the low pressure hose 52. As a special case of a variable displacement pump, a pump with multi displacement, i.e. with discrete steps of displacements, can be used. Thus, the term “variable displacement” encompasses all ways of changing the displacement of a hydraulic pump or motor.
This shown arrangement allows detailed control of the damping force to be applied to the buoy by adjustment of the displacement in the variable displacement pump, while the pressure in the high and low pressure hoses 51 and 51 can remain more or less constant. As an alternative, the buoys can pump sea water through a single hose to the hub. The rack and pinion drive connected with a variable rotating hydraulic pump thereby solves a major issue with applying detailed control to the buoys with hydraulic power take-offs incorporating hydraulic accumulators and fixed displacement hydraulic cylinder.
The buoy is connected to a separate unit, a hub 10, through high and low pressure hydraulic hoses 51 and 52 which are connected to a hydraulic motor 11 in the hub. The motor converts hydraulic power into mechanical power. The mechanical power is smoothed by an energy storage device, in the shown embodiment a gravity storage device 12, comprising a planetary gearbox 121 with a floating ring gear attached with a rack and pinion drive 122 and an accumulator weight 123. Other types of elongated means to lift the weight in the gravity storage device can also be used, such as a chain, roller screw, belt or wire.
The weight runs on a linear guide 124 to make sure the rack is always aligned with the gearbox. The accumulator weight in the gravity storage provides the generator and hydraulic motor with a close to constant torque independently of the level of stored energy in the accumulator, i.e. the position of the weight, and thereby also a constant range of the damping forces available to the buoys attached with the hub through the hydraulic collection system and the range of displacements in the hydraulic pump in the buoys. The torque varies slightly due to the acceleration of the weight and friction in the transmission. A given torque to the hydraulic accumulator can be provided either with a large weight that moves slowly due to a high gear ratio, or a smaller weight that moves more quickly due to a lower gear ratio between the weight and the motor. This way the accumulator system can be designed according to specified requirements on how much the torque and pressure can be allowed to fluctuate.
Peak pressure and torque can also be limited by a pressure relive valve, not shown, that opens on the maximum pressure set for the system and lets hydraulic fluid pass directly from the high to low pressure circuit. With fixed displacement in the hydraulic motor 11, the force applied to the buoy through the power take-off remains close to constant. It is possible to extend the range of damping force that can be applied in the buoys by changing the displacement in the hydraulic motor 11 and thus the system pressure. Alternatively, a mechanical gearbox with multiple gear steps can be integrated in the power take-off between the planetary gearbox and hydraulic motor in the hub.
The gravity storage device also provides a constant speed output to the generator, which is achieved by the torque balance between the weight in the gravity storage and the speed dependent torque by the generator. The speed is controlled by adjusting the damping in the generator and thus change the speed at which the breaking torque of the generator will be equal to the driving torque from the weight. The output shaft, sun gear, is connected to generator 14, and a flywheel 13 can optionally be used to smooth the torque variations coming from accelerations in the weight. The generator can in this way be provided with a constant speed, torque and thereby also power input despite variations of speed before the gravity storage device and torque before the flywheel. This ensures that the generator can operate with a constant power output and maximum efficiency and also reduces the sizing of the generator.
Pumps and motor can be implemented with infinite variable displacement between zero and full displacement, typically found in axial piston motors with a swash plate to adjust the stroke length of the pistons. This type of pump/motor offers very detailed and rapid control of the damping force, but can be inefficient when operating at part displacement.
An alternative option for the pumps and motor is to use multi displacements, typically found in radial piston pumps/motors. Multiple unites can be combined to offer the number of steps required to come close to the power capture performance with infinitely variable displacement. Multiple units can either be attached to the same shaft in a tandem arrangement, or on separate shafts to with one pinion each attached with the same gear rack. Control valves are used for engage/disengage units in both arrangements. Some types also has the capability to disengage/engage individual cylinders within each unit. Multi displacement pumps and combo pumps has the advantage of maintaining high efficiency also at part displacement. This type of pump also has in the order of a magnitude higher torque to weight ratio, power density, compared with variable displacement pumps.
The hub 10 shows a similar arrangement 122c with multiple rotary means 122b, here embodied as pinions, connected to a single elongated means 122a, here embodied as a rack, where each pinion 122b is connected to the floating ring gear of the planetary gear box in a drive train module comprising a fixed displacement hydraulic motor 11 with control valve 16, planetary gearbox 121, optionally a flywheel 13, and a generator 14. The system pressure in the hydraulic collection system can be controlled by disengaging/engaging motors from the rack.
Hydraulic pumps and motors available for purchase are limited in size. The proposed arrangement overcomes this limitation by adding multiple drive trains to the same gear rack. This way the storage capacity in the gravity storage in the hub can be increased and a single hub can be used for collecting hydraulic power from all buoys in a complete array of buoys. The multiple drive train assembly can be scaled to carry any weight in the gravity storage device. When larger hydraulic motors becomes available, the number of drive trains can be reduced for a certain capacity to benefit further from the scale advantages.
Preferred embodiments of a wave energy converter system has been described. It will be realized that this can be varied within the scope of protection defined by the claims without departing from the inventive idea. Thus, although racks and pinions have been described as the device to convert linear motion into a rotation, alternatives, such as chains, roller screws, belts, wires or similar can be used.
In one embodiment, the energy storage 123 in hub 10 is in the form of an elastic component such as rubber cord or similar that stores elastic energy instead of potential energy, instead of the weight shown in the embodiments in the figures.
Wave energy systems have been described with one or more hydraulic accumulators. It will be appreciated that these hydraulic accumulators may have a high pre-charge pressure to provide the system with a high and narrow pressure range in order to better utilize the hydraulic pumps and motors in the system.
Power take-off assemblies in the form of hubs 10 have been described. It will be realized that the different parts of these assemblies need not be co-located,
It will be realized that a wave energy converter system according to the invention in one form comprises a power take-off and generator assembly and a plurality of wave energy absorption devices at a distance from but connected to the power take-off and generator assembly, wherein each of the plurality of wave energy absorption devices comprises a device to convert linear motion into a rotation and a hydraulic pump, wherein the displacement of the hydraulic pumps is variable. The device to convert linear motion into a rotation is preferably a rack and pinion drive.
Number | Date | Country | Kind |
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1450782-6 | Jun 2014 | SE | national |
1550661-1 | May 2015 | SE | national |
Number | Date | Country | |
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Parent | PCT/SE2015/050737 | Jun 2015 | US |
Child | 15389460 | US |