The present disclosure relates generally to wave energy conversion and more particularly to a power take-off (PTO) device with features to provide PTO force control and energy smoothing. A wave energy converter and a wave energy converter system are also provided.
Different types of wave energy converters (WEC's) have been proposed, in which a power take-off is used for converting linear motion into rotary motion, and for applying a force to the buoy to capture power from the waves, constrain the buoy motion and control the phase of buoy motion relative to the waves.
One challenge with a PTO force necessary to provide the above-mentioned features is that power flows back and forth through the PTO device in every wave cycle. To provide the necessary force control features in the PTO device, i.e., to control the phase of the buoy motion, to balance power capture with loads and losses in order to minimize the cost of energy, to provide a pre-tension force to keep tension in the tether mooring of a point absorbing WEC, and to output approximately 500 kW nearly constant output power, the system needs to manage approximately 5 MW peak power, >30 kWh useful energy storage capacity.
An object of at least some implementations of the present disclosure is to provide an improved design of a wave energy converter, with reduced requirements of the power take-off and an improved design of the buoy/prime mover.
According to the disclosure, there is provided a buoy, preferably for a wave energy converter system, comprising a central portion; and one or a plurality of buoyancy blocks connected, directly or indirectly, to the central portion, the buoy being characterized in that the central portion comprises a bell mouth opening and attachment means for a wire or rope.
In an embodiment, the bell mouth is a channel with a gradually increasing diameter towards an open end thereof.
In an embodiment, the open end is facing downward, when the buoy is in operation.
In an embodiment, the attachment means comprises a shackle.
In an embodiment, a bell of the bell mouth opening is encapsulated in a cylinder. The cylinder has preferably enough volume for the central portion to be at least neutrally buoyant.
In an embodiment, the central portion is made of steel.
In an embodiment, a plurality of support portions is provided extending radially from the central portion; wherein the buoyancy blocks are arranged between adjacent support portions.
In an embodiment, each of the support portions comprises an upper support beam with an inner end attached to the central portion, a lower support beam with an inner end attached to the central portion, and an outer support beam with an upper end attached to an outer end of the upper support beam and a lower end attached to an outer end of the lower support beam. The upper support beams and/or the lower support beams are preferably T-shaped beams.
In an embodiment, the buoyancy blocks are arranged between two adjacent support portions comprise one or more inner buoyancy blocks and one or more outer buoyancy blocks. The buoyancy blocks arranged between two adjacent support portions preferably comprise at least two layers of buoyancy blocks, wherein the layers preferably are adhesively joined to each other.
In an embodiment, the buoyancy blocks are made of foam injected plastic shells. Alternatively, the buoyancy blocks are made of drop stitched reinforced inflatable plastic bodies, preferably made of any of the following: PVC tarpaulin, basalt and glass fiber reinforced polypropylene plastic.
According a second aspect of the disclosure, a wave energy converter unit is provided which is characterized by a buoy and a power take-off system attached to the buoy, preferably by means of a wire or rope.
In an embodiment, the wave energy converter unit comprises a mooring rope between the power take-off system and a sea floor foundation, the mooring rope preferably having a spliced loop end in an upper end thereof and a rope termination, preferably with a quick connector, attached to the seabed foundation.
According a third aspect of the disclosure, a power take-off system is provided comprising a power take-off platform and a mooring cylinder adapted to be moored to a seabed, the power take-off system being characterized in that the mooring cylinder comprises a first cylindrical part attached to the power take-off platform and a second cylindrical part telescopically provided in the first cylindrical part provided with bottom part actuated by level roller screw.
In an embodiment, the first cylindrical part is attached directly to the power take-off platform, preferably guided by using linear guide rails attached with the PTH hull.
In an embodiment, the first cylindrical part is provided with an exit at the bottom end thereof for an electric power cable.
According to a fourth aspect of the disclosure, a power take-off system is provided comprising a power take-off hull and a power take-off platform provided in the power take-off hull, and a mooring cylinder adapted to be moored to a sea bed, the power take-off system being characterized by a pre-tension system with a pre-tension gas spring cylinder integrated with the mooring cylinder.
In an embodiment, the pre-tension system is provided with an external gas container, preferably comprising a composite pipe coiled inside the power take-off hull and adapted to contain a gas volume in a single pipe system, preferably a gas volume 5-10 times larger than that of the gas cylinder.
In an embodiment, an elastic hose, preferably a latex or silicone hose, is provided inside the external gas container and adapted to be filled with sea water, preferably by means of a pump, to reduce the gas volume of the external gas container.
In an embodiment, an additional external gas container, preferably a second coiled pipe, is provided connected to the external gas container by means of an air compressor.
In an embodiment, at least one of the external gas containers and the additional external gas container is provided with valves, preferably ball valves, arranged between different sections of the container.
In an embodiment, a gas compressor is provided with pipe connections on either side of a valve provided in the external gas container.
In an embodiment, the pre-tension gas spring cylinder has a bottom end stop buffer, preferably comprising a gas port to a compression chamber of the cylinder being located at a distance from the bottom of the pre-tension gas cylinder, preferably 0.5 meter distance.
In an embodiment, a piston of the pre-tension gas spring cylinder is coned at the bottom of the piston.
In an embodiment, the pre-tension gas spring cylinder has a top end stop buffer, preferably a ring inside the pre-tension gas spring cylinder and the top of a gas spring piston being shaped to fit inside a top ring of pre-tension gas cylinder, preferably with channels in the intersection between the top ring and the pre-tension gas cylinder, that gradually close the passage of gas from the gas cylinder chamber to the power take-off hull.
The disclosure is now described, by way of example, with reference to the accompanying drawings, in which:
In the following, a Wave Energy Converter (WEC) system, comprising an improved design of the buoy structure and power take-off (PTO) system with integrated pre-tension and level adjustment, will be described in detail.
When references are made to directions, such as “up” or “top”, these refer to the directions shown in the figures, i.e. after installation of the WEC unit at sea.
The PTO force is divided in one passive constant part provided by a pre-tension spring, and an active controllable part provided by ball screw actuators with direct drive torque motors using torque control, which can instantly provide any direction and amplitude of the torque within the design ratings as requested by the control system.
Optimal power capture with non-predictive or predictive control strategy can be achieved together with external pre-tension, with the objective to optimize the export power, considering the PTO efficiency and constraints, such as maximum stroke length, velocity and tether force. The resulting tether force and power with and without external pretension are nearly the same, when an efficiency- and constraint-aware control is applied. The only difference between both tether force and power curves are due to the fact that without external pretension the average mooring tension changes for each wave or set of consecutive waves, while with external pretension the average mooring tension is constant all the time or it is slowly-tuned for each state. Due to the efficiency- and constraint-awareness of the controller and the utilization of external pretension system, which can provide the necessary reverse power for tensioning the tether, the PTO/ball screw force can be tuned in a way that no power flow occurs in the reverse direction, i.e. from an electric energy storage unit through the motors to the tether. This way the electrical energy storage is decoupled from the force control and only used for smoothing of the output power. The energy losses are reduced due to the fact that reciprocating power flows are avoided through the main drive-train components, which have lower overall efficiency than the passive pneumatic pretension spring system.
The buoy 100 can also be attached to the PTO hull directly with a universal joint.
The purpose of separating the buoy 100 from the PTO hull 10 is to eliminate horizontal forces on the mooring cylinder due to bending moments from the waves interacting with the buoy, enabling this to be much smaller in diameter and lower in cost.
The purpose of the bell mouth 112 below the shackle for the link rope is to eliminate movements at the point of the shackle from the rolling motion in the waves, and wear from the same. The PTO hull 10 can also be transported separately from the buoy 100, and installed prior to the buoy, to simplify the installation procedures of the WEC unit and also make it possible to store the equipment more efficiently on an installation vessel.
During installation, a guide rope (not shown) is attached to the top end of the link-rope 116 and pulled through the bell mouth 112 before the buoy is deployed in the water. Once the buoy is placed in the water, the link rope is pulled up through the bell mouth and easily secured by inserting the sprint in the shackle from above.
In the shown embodiment, there are two different shapes of the buoyancy blocks 130, the first being arranged in an inner circle around the bell mouth, and the second being arranged in an outer circle around the bell mouth. In this way, the buoyancy blocks 130 can be manufactured in high volume for low cost. The inner and outer buoyancy blocks are arranged in two layers: an upper layer and a lower layer.
In this embodiment, the buoyancy blocks 130 are in the form of inflatable drop stitch fabric. Drop stitch fabric is a technique for constructing flat, inflatable products. Basically, two pieces of polyester woven support fabric are joined with thousands of fine polyester thread lengths. This base material is usually made in strips from five to ten feet in width, and up to 400 needle heads may be used in the setup.
It should be realized that the number of layers used in the inflated structures in
It should be realized that different types of mooring ropes, wires or flexible pipes with different types of connections on the top of the buoy, such as shackles, flange mounts, quick connectors, can be used to link the buoy with the PTO system.
Inside the top of the first, upper cylindrical part of the mooring cylinder, attached to the PTO platform from below, a level motor and a gearbox are located and connected to the top of a roller screw with thrust bearings, which are used to adjust the extension of the mooring cylinder telescope.
A pipe, such as a composite pipe, is coiled on the inside of the PTO hull, and used as external gas container for a pneumatic pre-tension gas spring system.
The purpose of the pre-tension gas spring system 16 is to divide the total PTO force into one passive part and one active part, to thereby reduce the maximum force and power required by the active part comprising ball screws, torque motors and power electronics, which reduces the cost.
The purpose is also to handle end stops with dampened spring buffers instead of using active force through the ball screws, to improve the safety and reliability of the system.
A gas pipe 56 is connected at the bottom of the air cylinder to form an external gas container. A close off valve 58 on the gas pipe, with an air compressor 60 connected to the pipe in parallel with the close off valve, is used to disable the pre-tension spring with the piston locked with cylinder fully extended during installation and retrieval. The valve 58 is first closed, then air is pumped from the compression chamber until the piston reaches the gas port.
Using an external gas container such as a composite pipe shown in this embodiment is helpful to create a relatively constant spring force. The volume ratio between the gas cylinder and primary external gas container is preferably in the range from 5:1 to 10:1.
In the case of operating with the buoy fully submerged, it may be useful to modify the gas volume of the external gas container, preferably by adding an elastic hose, preferably latex or silicon, inside the composite pipe which is filled with sea water by means of a pump to reduce the gas volume.
The spring force can furthermore be modified by adding a secondary external gas container 60, preferably a second coiled pipe, connected to the primary external gas container by means of an air compressor. Due to losses in the gas spring, it is desirable to reduce the pre-tension spring force in lower sea states to reduce losses and thereby increase the output of energy.
It should be noted that other types of energy storage devices, power electronics and structure for the substation can be used without altering the purpose of the disclosure.
A wave energy converter and cluster to connect 10 such units have been described. It will be realized that these can be varied within the scope of the appended claims.
A buoyancy block structure with four buoyancy blocks between adjacent support structures: inner/outer and upper/lower blocks, has been described and shown. It will be appreciated that this structure may be modified without departing from the idea. For example, three or more layers may be provided or just a single layer of blocks. Also, a single buoyancy block may extend from the central portion, i.e., the bell mouth, or three or more blocks may be provided in each layer of buoyancy blocks. The structure of buoyancy blocks determines the size of each of the blocks and depending on the overall size of the buoy, preferably at least 40 meters, different structures may be preferred.
A bell mouth with a shackle has been shown and described. It will be realized that this feature can be implemented in other designs than the one defined by the appended claims. For example, a conventional buoy with a buoy hull made of steel can be provided with the same bell mouth in the center. And the buoy hull without bell mouth can be provided and connected to the PTO hull directly with a universal joint.
A power take-off comprising four ball screw actuators have been shown and described. It will be realized that the PTO system can be implemented with a different number of ball screws than the number defined by the appended claims. For example, any number between two and six can be used.
Certain embodiments or components or features of components have been noted herein as being “preferred” and such indications are to be understood as relating to a preference of the applicant at the time this application was filed. Such embodiments, components or features noted as being “preferred” are optional and are not required for implementation of the inventions disclosed herein unless otherwise indicated as being required, or specifically included within the claims that follow.
Number | Date | Country | Kind |
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1951347-2 | Nov 2019 | SE | national |
2050152-4 | Feb 2020 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SE2020/051129 | 11/25/2020 | WO |