Patent Application
20130200626
This application claims priority and benefit from Swedish Patent Applications No. 1000345-7, filed Apr. 7, 2010, and No. 1001170-8, filed Dec. 7, 2010, the entire teachings of which are incorporated herein by reference. Furthermore, the present application discloses methods and devices based on or related or similar to those disclosed in Swedish Patent Applications Nos. 0800395-6 and 0802165-1 and published International Patent Application No. WO 2009/105011, the entire teachings of which are also incorporated herein by reference.
The present invention relates to a wave energy converter for producing electric energy from movements of water waves, a method of producing electric energy from more or less intermittent mechanical energy, such as more or less periodical movements of a body, and to a power takeoff for wave energy converters to be used when such more or less intermittent mechanical energy is available and components for use in a wave energy converter or in a power takeoff for wave energy converters.
Wave power has a large potential of becoming cost efficient since the energy density in ocean waves is very high, allowing small wave energy converters in relation to the capacity thereof. Furthermore, wave energy is more reliable and predictable than for instance wind energy since waves are built by the wind during a long period of time and then continue as well also after the wind has subsided. This results in slow variations in the average energy content of the waves, which gives system advantages when wave energy converters are connected to the general electric power distribution network.
However, there are great challenges that must be solved before wave power can be competitive to conventional power production. Survivability in the extreme conditions at sea often results in costly over-dimensioning. During storm conditions, the energy levels may become over a 100 times higher than normal and salt water causes heavy wear on the components. The wave motion is oscillating and has never ceasing variations in height, length and time period (velocity) from wave to wave at a given sea state, this giving large variations in the energy being absorbed by a wave energy converter and also requiring a great length of stroke to allow energy to be efficiently absorbed. For direct driven operation, i.e. when the generator in the wave energy converter is driven according to the momentary movement of the wave, this results in a low utilization of the power plant, i.e. the so called capacity factor takes a low value. The power of the generator shifts between zero and a top level twice every wave period. The top level may also change very strongly from wave to wave, this generating very high peak loads in the electrical system in relation to the average power output. The general electric power distribution network requires relatively stable levels, both in delivered power and voltage, this resulting in that the electric control systems for this kind of wave energy converters must, after the generation, make the levels of these quantities more even. This may in turn result in costly over-dimensioning of the total electrical system of wave energy converters and wave power farms in order to achieve a proper handling of the peak loads. The intermittent energy within a wave spectrum also causes extreme structural loads, which may result in costly over-dimensioning of the power takeoff Even though the state of the sea changes slowly, it changes strongly from time to time over the year. The sea-level may also strongly change because of winds and tides. The power takeoff must adjust to and be capable of handling these very dynamic conditions in order to absorb and convert energy from the waves in an efficient manner.
Wave power technologies have been developed for a long period of time but up to now it has not been possible to arrive at a method and a design of a wave energy converter, where it has been possible to combine the necessary properties as described above while keeping the complexity of the device at a low level.
A frequent method of capturing the energy of water waves is to use the vertical movement of the water. Installations that use such technology are sometimes called “point absorbers”. One method of using the vertical movements comprises the use of a buoy having a bottom foundation and an anchor wheel. The bottom foundation is firmly positioned on the sea-floor and is connected to the buoy which follows the ocean surface, i.e. the wave movements. When the surface rises and thereby lifts the buoy, a motive force is created which is converted to a rotational movement by a driving bar connected between the foundation and the buoy or by a wire or chain which runs over an anchor wheel journalled for rotation at the buoy or in the foundation and which is at an opposite end connected to the foundation or the buoy, respectively. The motive force increases due to the increased motion speed of the waves when the wave height becomes higher. The rotation direction and speed of an anchor wheel, if such a wheel is used, is directly dependent on the vertical direction and motion speed of the waves. However, this is not optimal for coupling a conventional generator to the anchor wheel to produce electric energy.
In order to make a wave energy converter driving a conventional rotating generator efficient, the vertical movements of the waves must be converted into a unidirectional rotational movement, and the rotation speed of an electric generator connected to the transmission must be stabilized. In a device, as described above, using a driving bar, wire or chain, which is secured to the bottom of the sea or in a frame structure and which runs along or over an anchor wheel journalled in a buoy, this problem can partly be solved in the following way. When the buoy is lifted by a wave, a motive force over the anchor wheel is produced. Thereupon, when the wave falls, an anti-reverse mechanism is disengaged and the anchor wheel is rotated backwards by a counterweight. Then, the motive driving is only active during the rise of the wave and completely ceases when the wave sinks, this not being satisfactory. Attempts have been made to reverse the rotation direction, so that an electric generator driven by the anchor wheel is driven by the counterweight in the same direction also when the wave sinks. It has also been attempted to reverse the rotation direction of the generator. However, changing the rotation direction of a mechanical transmission or of the generator twice in every wave period results in heavy mechanical wear. Even though the rotation direction can be made unidirectional by the transmission, the rotation speed follows the speed of the vertical movement, this causing the power output from the generator to vary according to the speed of the wave movements. This gives a low capacity factor and high attenuating effects since the mass of the generator all the time must alternately be accelerated and decelerated. In order to make the motive force and rotation speed of a generator more even using a mechanical transmission, multiple buoys can cooperate with each other, a phase shift then existing between the movements of the buoys. However, this only works optimally in the case where the buoys are evenly distributed over a wave period, which very seldom occurs since the length and the speed of the waves always vary. Also, the transmission system becomes more complex and hence hydraulic mechanisms are frequently used in systems of this type. However, hydraulic devices results in complex systems having large transmission losses.
Some of the basic disadvantages of the wave energy converters having the structure described above are eliminated or at least significantly reduced in the wave energy converters disclosed in the published International Patent Application No. WO 2009/105011. In such wave energy converters energy from water waves is in the common way, during parts of the movements of the water waves, absorbed for driving an electric generator. Part of the absorbed energy is temporarily accumulated or stored in some suitable mechanical way for driving the electric generator during other parts of the movements of the water waves. The driveshaft coupling of the movement of the water level and the mechanical energy storage to the electric generator is in a special mechanical way arranged for a unidirectional rotation with a constant torque and a constant rotation speed.
It is an object of the invention to provide an efficient wave energy converter.
In a wave energy converter energy from water waves in a pool of water is, during parts of the movements of the water waves, absorbed for driving an electric generator, the term “pool of water” herein taken to include any body or mass of water. Part of the absorbed energy is accumulated or stored for driving the electric generator during other parts of the movements of the water waves.
A driveshaft is mechanically arranged for a unidirectional rotation only, driven for example by the rising or sinking movements of a water surface.
A wave energy converter can generally include:
In the wave energy converter the driveshaft drives, for first movements of the buoy or the other device, the two parts of the electric generator to rotate in relation to each other in a first direction to generate electric current and also simultaneously supplies energy to the energy accumulation device, and for second movements, the energy accumulation device drives the two parts of the electric generator to rotate in the same first direction to generate electric current.
The gearbox has incoming and outgoing shafts which, such as is the case for planetary gearboxes, are aligned and/or concentric with each other. These incoming and outgoing shafts can in such a wave energy converter be located at a radial distance from portions of the driveshaft, e.g. the gearbox can be mounted so that its incoming and outgoing shafts are not concentric, coaxial or aligned with the portions of the driveshaft which are directly coupled to the first elongated means and the incoming and outgoing shafts can additionally or alternatively be located at radial distance of a shaft of the energy accumulation device such as in the case where it comprises a counterweight and counterweight drum having a shaft, e.g. the incoming and outgoing shafts are not concentric or aligned with a rotation axis of the energy accumulation device. The shaft of the electric generator can generally be aligned with the rotation axis of the incoming and outgoing shafts of the gearbox, e.g. directly coupled to an outgoing shaft thereof. The shaft of the electric generator can generally be located at a radial distance from said portions of the driveshaft and/or from a shaft of the energy accumulation device. Such a design allows a gearbox, such as a planetary gearbox, and also the electric generator to be mounted in a closed or sealed space/closed or sealed spaces, these closed or sealed spaces having no wall that has, in operation of the wave energy converter, any openings arranged to or intended for facing the water or the external air except the openings for the driveshaft that are provided with proper shaft seals that come in contact with the water and possibly openings for shafts of other devices that has to face or be immersed in the water such as a counterweight drum included in the energy accumulation device.
Specifically, in the power takeoff of the wave power converter including the driveshaft, the first elongated means, the energy accumulation device and the electric generator, the first elongated means being flexible and coupled to a winding drum connected to the driveshaft, all components of the power takeoff apart from drums, line tracking devices and a portion or portions of the drum shafts can thus be mounted in the closed or sealed space.
The driveshaft may be split so that a first portion thereof is coupled to the first elongated means and a second portion of the driveshaft is coupled to the energy accumulation device. The first and second portions may be supported by sealed bearings mounted in the encapsulating walls of the sealed spaces and they may also have parts passing into one or more of these spaces. The first and second portions can also be mounted at a radial distance of each other or they can be concentric so that e.g. the second portion is hollow and encloses a region of the first portion. The portions of the driveshaft are then mechanically coupled to each other by some suitable mechanical transmission such as a belt, chain or gear drive so that they rotate synchronously.
When the wave energy is in use, the first portion of the driveshaft then drives, for first movements of the buoy or the other device, the first gearbox shaft to rotate and thereby to drive, through the three-way gearbox, also the second and third gearbox shafts to rotate, thereby rotating the two parts of the electric generator in relation to each other in a first direction to generate electric current and also rotating the second portion of the driveshaft to supply energy to the energy accumulation device that stores the energy. The energy accumulation device drives, for second movements of the buoy or the other device, the second portion of the driveshaft to rotate and thereby, by the coupling of the second portion to the second gearbox shaft and therefrom, through the three-way gearbox, to the third gearbox shaft, the two parts of the electric generator to rotate in the same first direction to generate electric current.
A first portion of the driveshaft that is coupled to the first elongated means, such as by an anchor drum to a flexible means, e.g. an anchor line, anchor cable or anchor wire, can be located in a space or recess that is at least open downwards, towards the water or even more or less immersed in the water. In the case where an anchor drum is used, it is then also located in the same space or recess. In the case where the energy accumulation device comprises a counterweight that is located in the water and is suspended in a counterweight line, cable or wire from the buoy, a counterweight drum from which the counterweight line, cable or wire is directly suspended and around which it is more or less wound can also be located in the same space or recess, e.g. having it rotation axis in parallel with the axis of the first portion of the driveshaft. The more delicate components of the power train or power takeoff of the wave energy converter, such as the gearbox and the electric generator can then be located in a sealed or closed space or room that e.g. is located at a level above the first portion of the driveshaft and the anchor drum and the counterweight drum if such devices are used. For example, the space or recess may be defined by two vertical, facing, opposite and parallel walls in which said shafts are mounted in sealed bearings for rotation. A gearbox assembly can then be mounted directly above said space or recess, having its incoming and outgoing shafts in parallel with the other shafts, these shafts e.g. supported by prolonged portions of said facing walls. A second portion of the driveshaft may then be connected to and aligned with an incoming shaft of the gearbox assembly. An outgoing shaft of the gearbox assembly can be rigidly connected to the shaft of the electric generator.
Generally thus, a wave energy converter can comprise a driveshaft portion mounted to be rotated for movements of the water when the wave energy converter is arranged for use in a pool of water, an electric generator, an energy accumulation device, and a three-way gearbox such as a planetary gearbox. The three-way gearbox is mounted in a transmission path between the driveshaft portion, the electric generator and the energy accumulation device. The driveshaft portion is coupled to a first of the gearbox shafts, the energy accumulation device is coupled to a second of the gearbox shafts and the electric generator is coupled to a third of the gearbox shafts. The first and second ones of the gearbox can in particular be located at two opposite sides or ends of the gearbox, the first one located at a first side or end and the second one at an opposite, second side or end thereof
The couplings to the gearbox shafts can be arranged so that at least the three-way gearbox and the electric generator are located in a stationary, sealed and closed space.
Alternatively or additionally, the couplings to the gearbox shafts can be arranged so that the three-way gearbox and the electric generator are located at a radial distance of the driveshaft portion.
Either or both of these alternatives can be allowed by arranging the coupling of the driveshaft portion to the first gearbox shaft at a first side or end of the three-way gearbox and the coupling of the energy accumulation device portion to the second gearbox shaft at a second, opposite side or end of the three-way gearbox.
Either or both of these alternatives can be allowed by providing a first belt, chain or gear drive connecting the driveshaft portion to the first gearbox shaft and a second belt, chain or gear drive connecting the energy accumulation device to the second gearbox shaft, the first belt, chain or gear drive arranged at a first side or end of the three-way gearbox and the second belt, chain or gear drive arranged at an opposite, second side or end of the three-way gearbox.
The driveshaft portion can, in order to be rotated for movements of water, be attached to a winding drum coupled to first elongated means. Another portion, a second portion, of the driveshaft can be coupled to the energy accumulation device and in particular to another winding drum. The two driveshaft portions can then be mounted at a radial distance of each other. They can extend between two opposite parallel shaft support walls, a central space then being defined between the two shaft support walls which is open towards the water when the wave energy converter is used. Inner closed or sealed spaces can then be defined behind the opposite sides of the shaft support walls and another closed or sealed space can be provided directly above the open space and it can house the three-way gearbox.
The three-way gearbox can be comprised in a gearbox assembly also comprising a sliding clutch for overload protection and/or one or two anti-reverse mechanisms.
In the case where the three-way gearbox is a planetary gearbox it can be comprised in a gearbox assembly also comprising means for keeping a flexible means such as an anchor wire tensed, the flexible means connected to the first mentioned shaft portion. Such means can comprise a modified planetary gearbox having two ring gears and two sun gears cooperating with planet wheels on a single planet holder or two ordinary planetary gearboxes having their planet holders rigidly connected to each other.
In another case, the first portion of the driveshaft can be concentrically mounted, the second portion being hollow and enclosing a region of the first portion.
According to an alternative, independent aspect of the wave energy converter, which can be adapted for use also in other arrangements of the driveshaft and of the other various components of the wave energy converter, the power takeoff is modified so that the anchor wire can be fed between parts of the anchor drum, i.e. so that the portion of the anchor wire that is in normal operation wound around and unwound from the anchor drum can be changed or shifted to another portion of the anchor wire. Such a design may significantly extend the life of the anchor line and/or allow the use of an anchor drum and an anchor line having a smaller diameter. A similar design can be used for the counterweight drum.
Such an embodiment including a split anchor drum can be used in general mooring or anchoring systems, e.g. for offshore platforms, oil platforms or oil rigs, in order to reduce the wear and fatigue on the mooring or anchoring lines or wires. In such a mooring or anchoring system each of the anchoring lines is commonly partly wound around an anchoring drum and the anchoring line is kept properly tensed by a motor acting on the anchoring drum. Then this anchoring drum can be divided in two parts, e.g. arranged to rotate around the same rotational axis, each of the two parts driven by an own motor. Specifically, the two parts of the anchoring drum comprises may then be arranged to rotate independently of each other. Each of the two parts of the anchoring drums is coupled to an own tensing or return feeding motor, e.g. an electric motor. The anchoring line comprises an upper part, the end portions of which are more or less wound around a separate one of the two anchoring drum parts. The anchoring lines further comprises a bottom part that is attached or secured to the bottom of the pool of water. A running sheave is attached to the upper end of the bottom part of the anchoring line and the upper part of the anchoring line is running over this sheave.
In the case where the three-way gearbox is modified to provide return feeding capabilities, the two mentioned motors for return feeding are not needed. They can be replaced by one disc brake on either one or both of the two parts of the divided anchor or counterweight drum which are arranged to rotate around the same rotational axis. If one disc brake is locked during return feeding, wire will shift from one of the drums to the other one. During forward feeding, the brake or brakes are unlocked, allowing even distribution of motive force from the two parts of the respective drum to the same shaft.
According to another independent aspect of the wave energy converter, the buoy is split in two element buoys connected to each other, a front element buoy and a rear element buoy. Such a wave energy converter can then generally include:
The first elongated means then extends from the front element buoy where the driveshaft is mounted and the counterweight is suspended from the rear element buoy. The counterweight is suspended in a counterweight line and the counterweight line can then extend from the counterweight over a sheave or break wheel which is rotatably mounted in the rear element buoy and therefrom to the front element buoy. The front and rear element buoys may be rigidly connected to each other or alternatively, the rear element buoy can be hinged to the front element buoy. Both designs can allow the rear element buoy to move in a vertical direction in relation to the front buoy while it is maintained from moving in a horizontal direction in relation to the front buoy, such as by arranging an intermediate part. The intermediate part can be stiff and at one end connected to or articulated at the front element buoy and at the opposite end connected to or articulated at the rear element buoy. As above the first elongated means can comprise an anchor line, the anchor line then extending from the drive shaft over a sheave or break wheel, which is rotatably mounted in the front element buoy in front of the drive shaft, and therefrom extending to the bottom of the pool of water.
Additional objects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention may be realized and obtained by means of the methods, processes, instrumentalities and combinations particularly pointed out in the appended claims.
While the novel features of the invention are set forth with particularly in the appended claims, a complete understanding of the invention, both as to organization and content, and of the above and other features thereof may be gained from and the invention will be better appreciated from a consideration of the following detailed description of non-limiting embodiments presented hereinbelow with reference to the accompanying drawings, in which:
a is a schematic view of a transmission housing for a wave energy converter as seen from above, the view being taken partly along a horizontal sectional plane,
b is a schematic sectional view of the transmission housing of
c is a schematic sectional view of the transmission housing of
d is a detail view of a gearbox assembly together with an electric generator being part of the transmission housing of
e is a schematic sectional view of the transmission housing of
f is a schematic sectional view in a larger scale of the transmission mechanism of the transmission housing of
g is similar to
h is similar to
i is a principle view of a wire shifting mechanism,
a is a view from below of a buoy included in a wave energy converter in which the transmission housing of
b is a view from the side of the buoy of
c is view of a wave energy converter in which the buoy of
a is a view of a wave energy converter including the transmission housing of
b is a view similar to
a is a schematic similar to
b is a view similar to
a is a schematic of a device according to prior art for driving an electric generator both when a buoy is rising and sinking, the generator having a rotating stator, and
b is a view from a different side of the device of
c is a schematic similar to
d is a view similar to
a is a sectional schematic view of a modified gearbox assembly including a return feeding mechanism,
b is similar to
c and 9d are schematic sectional views of alternative embodiments of a special planetary gearbox used in the modified gearbox assembly of
e is a sectional schematic view of a first stage of the special planetary gearbox of
a and 10b are schematic views from the bottom and from the side, respectively, of an alternative embodiment of a buoy.
First, a wave power farm and wave energy converters comprised therein and the function thereof, as disclosed in the cited International Patent Application No. WO 2009/105011, will be briefly described.
In
In the shown embodiment the anchor line 7 is at one end attached to the bottom foundation 5 and is at its opposite end attached to a power train or power takeoff 2 and more or less wound around a first winding drum, an anchor drum 9, included in the power train, the winding drum being mounted to rotate about a driveshaft 11. The driveshaft 11 is in a suitable way journalled for rotation at the buoy 3. On the driveshaft also at least one second winding drum, a counterweight drum 15, is arranged on which a counterweight line 17 is partly wound at its upper end. The counterweight line 17 carries at its lower end a counterweight 19. The rotation of the anchor drum 9 is coupled to the rotation of the counterweight drum 15 by some suitable transmission such as a gear transmission indicated at 18,
The power train 2 can be mounted in a transmission housing 20 formed in a recess in the buoy 3, also called a power train room. Then, the driveshaft 11 can e.g. be mounted in a substantially central position in the buoy. Support bars 13 can be attached to walls of the transmission housing 20.
Thus, the anchor line 7 and the counterweight 19 are not directly connected to each other as in previously known constructions. Instead, as appears from
In
In
In the design of the wave energy converter 2 as seen in
In
Only one anchor drum 9 is used and it is rigidly attached to a first part 11′, called an anchor drum shaft, of the driveshaft 11 that is divided into two parts. The anchor drum shaft 11′ is mounted for rotation in the shaft supports 44 using only two bearings 48 and thus extends between said shaft supports having its central portion carrying the anchor drum 9 located in the central open space 45. The ends of the anchor drum shaft 11′ extend into the side spaces 47′, 47″. At one end of the anchor drum shaft 11′, in the figure at the left side, a disc brake or drum brake or other braking or locking mechanism 49 is installed which is located in the second side space 47″ and is used for locking the anchor drum shaft during service. At the opposite end of the anchor drum shaft 11′, in the figure at the right side, a belt, chain or gear wheel 50 is rigidly mounted that is a component of a first belt, chain or gear drive 51. The first belt, chain or gear drive is completely located in the sealed space 46 and further includes a belt or chain 52 and another belt, chain or gear wheel 53 mounted to rotate around an input first shaft 54 of the gearbox assembly 41, being selectively attached to this first shaft by a first freewheel or anti-reverse mechanism 64 such as for rotation in one direction. The first belt, chain or gear drive 51 thereby connects the rotation of the anchor drum shaft 11′ to the rotation of the first input shaft 54 of the gearbox assembly.
The first belt, chain or gear drive 51 connecting the anchor drum shaft 11′ to the first input shaft 54 of the gearbox assembly 41 has a rotation speed increasing ratio of e.g. more than 1:2, typically 1:5, this resulting in relatively large rotation speeds of the shafts of the gearbox 58. The torque on the gearbox components is reduced by the same ratio, this allowing them to be smaller and/or lighter compared to the designs disclosed in the cited International Patent Application No. WO 2009/105011.
The gearbox assembly 41 includes the gearbox 58 and has its input first shaft 54 located at one side or end and at the opposite side or end it has two other shafts, a combined input and output second shaft 60 to be driven by the energy accumulation device such as the counterweight drum 19 through the belt or gear transmission 56 and an output third shaft 69 rigidly connected to the rotatable part of the electric generator 21. The input/output second shaft 60 is hollow, the output third shaft 69 passing therethrough. The gearbox assembly also comprises a second freewheel or anti-reverse mechanism 68 mounted to act between the input first shaft 54 and the input first shaft of the planetary gearbox 58. Furthermore, a coupling 67 such as a sliding clutch or similar device can be comprised in the gearbox assembly and mounted in the input first shaft 54 to selectively attach the two portions thereof to one another.
All said shafts 54, 60, 69 of the gearbox assembly 41 are coaxial or aligned with each other as well as with incoming and outgoing shafts of the three-way gearbox 58 and the shaft of the second freewheel or anti-reverse mechanism 68 and the shaft of the coupling 67. The input shafts 54, 69 of the gearbox assembly are supported by bearings 31, 32 mounted in support walls 33 attached to the support housing 43. These support walls can be prolongations of the opposite shaft support walls 44, which in turn can be connected to each other by another wall 34 forming a roof of the recess or space 45. Alternatively the support walls 33 for the input shafts 54, 60 can project from said interconnecting wall 34.
At the other side of the gearbox assembly 41, a second belt, chain or gear drive 56 is 10 provided that connects the ring gear 57 of the planetary gearbox 58 included in the gearbox assembly 41 to a second part 11″ of the drive shaft 11, the counterweight drum shaft, see also
The second belt, chain or gear drive 56 is also completely located in the sealed space 46 and includes a belt, chain or gear wheel 59 rigidly mounted to the second input/output shaft 60 of the gearbox assembly 41 that is in turn rigidly connected to the ring gear 57 of the planetary gearbox 58, a belt or chain 61 and a belt, chain or gear wheel 62 rigidly mounted to an end of the counterweight drum shaft 11″, in the figure to the left end thereof.
The movement speed of the counterweight 19 can be controlled by setting the ratio of this second belt, chain or gear drive 56, instead of using a different diameter of the counterweight drum 15 as proposed in the prior art. Typically, a rotation speed increasing ratio of 1:2.5 can be used in the second belt, chain or gear drive 56, i.e. the rotation speed of the input/output second shaft 60 of the gearbox assembly 41 may be 2.5 times higher than the rotation speed of the counterweight drum 15. In the same way the first belt drive 51 can have a rotation speed increasing ratio of 1:5, i.e. the rotation speed of input first shaft 54 of the gearbox assembly 41 is in a driving situation 5 times higher than the rotation speed of the anchor drum 9. This will increase the movement speed of the counterweight 19 and thereby reduce the weight thereof needed to achieve the same motive force, by a factor of 2. Generally, the ratios of the belt, chain or gear drives can be set so that if the second drive 56 increases the rotation speed from the counterweight drum 21 to the gearbox assembly 41 by a factor n, the first belt, chain or gear drive 51 increases the rotation speed from the anchor drum 9 to the gearbox assembly 41 by a higher factor, such as by a factor in the range of 1.5·n to 3·n and specifically by a factor of 2·n. Of course, also in some case the two drives may be operating at the same or equal ratio. At the left end of the counterweight drum shaft 11″, a disc brake or drum brake or similar braking device 63 is provided which is located completely in the sealed space 46 and is used to lock the counterweight drum shaft and thereby the counterweight 19 during service, standby and failure mode.
The function of the system will now be briefly described. When a wave is lifting the buoy 3, the anchor drum 9 and the anchor drum shaft 11′ are rotating and then the first freewheel or antireverse mechanism 64 mounted to act between the belt, chain or gear wheel 53 and the input first shaft 54 of the gearbox assembly 41 is locked or engaged, so that the input first shaft 54 is rotated. The second freewheel or anti-reverse mechanism 68, see
When the wave sinks, the first freewheel or anti-reverse mechanism 64 is disengaged, thereby allowing the belt, chain or gear wheel 53 to rotate backwards in relation to the input first shaft 54, while the second freewheel or anti-reverse mechanism 68 is locked, blocking the input first shaft 54 from rotating backwards, this combined operation locking the input first shaft completely from rotating. A return feeding electric motor 65 that is rigidly connected to said belt, chain or gear wheel 53 is during this phase continuously trying, using an adapted, sufficiently low torque, to rotate this belt, chain or gear wheel 53 in the reverse direction, this rotation being transferred to the anchor line 7 to keep it tensed during the sinking of the buoy 3. The return feeding electric motor is mounted to the support housing 43 in some suitable way, not shown. The electric motor 65 can be replaced by a power spring or any other type of elastic device, not shown, suitable for return feeding.
The input first shaft 54 thus extends into the gearbox assembly 41 in which it is coupled to an input side, the planet carrier or planet holder 66, of the planetary gearbox 58 through the first sliding clutch or similar device 67 and then through the second freewheel or anti-reverse mechanism 68. The clutch device 67 is used for disengaging the forward rotation caused by the rotation of the anchor drum 9 and thereby excessive energy in heavy sea conditions can be dissipated or prevented from being absorbed in order to protect the wave energy converter 1 from overloads. The clutch device for overload protection can be a suitable mechanical device commonly available for such purposes or it may be controlled by some supervising system, not shown. During normal operation the clutch device 67 is always engaged transferring the full torque. The rotor, not shown, of the generator 21 is, as indicated above, through the output third shaft 69 of the gearbox assembly 41 connected to the sun gear 70 of the planetary gearbox 58 whereas the belt, chain or gear wheel 59 included in the second belt, chain or gear drive 56 is mounted on the combined input/output second shaft 60 which is hollow, surrounding the output third shaft, and which is connected to the ring gear 57 of the planetary gearbox 58 as mentioned above.
This configuration gives a relatively stable torque acting on the shaft of the electric generator 21 and hence a relatively stable or constant rotational speed of the generator in the same way as the previous system layouts. The power output is controlled by adjusting the rotational speed of the generator 21 which can be done in several ways, such as by controlling the field current in the electrical windings in the generator. In this way the wave energy converter 1 can be tuned to match the average level of incoming wave energy by adjusting the state of equilibrium between the driving torque from the counterweight and the counteracting torque of the generator, thus controlling the rpm of the electric generator.
The anchor drum shaft 11′ and the counterweight drum shaft 11″ can be parallel to each other as illustrated and to the shafts 54, 60, 69 of the gearbox assembly 41. In the case illustrated in the figures the rotation axes of anchor drum shaft 11′ and the counterweight drum shaft 11″ are also located in the same, basically horizontal plane in the recess 45. The gearbox assembly 41 together with the generator 21 is as illustrated placed above the recess which houses the anchor drum 9 and the counterweight drum 15, and it is completely located inside the closed or encapsulated space 46 in the support housing 43. However, the shafts can be located in other positions, such position being generally allowed by the provision of the belt, chain or gear drives 51, 56. For example, the gearbox assembly 41 together with the generator 21 can be placed in the same horizontal plane as the anchor drum 9 and the counterweight drum 15 and then in a sealed or closed space, not shown, extending between the shaft support walls 44 and projecting downwards in the recess 45.
The gearbox assembly 41 forms a single module which can be easily replaced and it can include a gearbox housing or support 55. The gearbox housing or support can also enclose the second free-wheel or anti-reverse mechanism 68, the support 68′, which in this case can be attached to a wall of the gearbox housing or support 55, and, when provided, the clutch 67 for overload protection. The three shafts 54, 60, 69 of the gearbox assembly 41 project from opposite sides or ends of the gearbox housing 55. The gearbox housing is completely located in the sealed space 46. In the embodiment illustrated in
The transmission layout of
a is a sectional schematic view of a modified gearbox assembly 41′ having integrated forward- and return feeding capabilities. In the case where this modified gearbox assembly is used, the return feeding electric motor 65 is not required. The modified gearbox assembly 41′ also provides for unpowered disengagement of the system with a maintained return feeding force.
A special planetary gearbox 58′ is used in the modified gearbox assembly 41′. It comprises a single planet carrier 66′ that is centrally mounted in the gearbox and carries planet wheels 85″, 85′″ at the two opposite sides thereof. Each of the planet wheels 85″ at one side is mounted to rotate freely about a planet wheel shaft 86, that can be rigidly attached to the planet carrier 66′ and that at the opposite side of the planet carrier carries a planet wheel 85′″ which is also mounted to rotate freely about the planet wheel shaft 86. Furthermore, the special planetary gearbox 58′ comprises two ring gears 57′, 57″ and two sun gears 70′, 70″. A pair of one ring gear and one sun gear is mounted at each of the two sides of the planet carrier 66′, each pair being mirrored to each other. The planet wheels 85″, 85′″ on each side of the planet carrier are thus engaged with such a pair 57′, 70′ or 57″, 70″, respectively. The special planetary gearbox 58′ thus has two input/output shafts at each of its sides, one of the input/output shafts at each side thus rigidly attached to the sun gear 70′, 70″ at the same side and another of the input/output shafts at the same side rigidly attached to the ring gear 57′, 57″ at the same side.
As illustrated, the special planetary gearbox 58′ can be symmetrically designed having a symmetry plane located perpendicularly to the geometric axis of the gearbox and passing through the centrally mounted planet carrier 66′. Thus it can be considered to have a first stage at one side of the planet carrier and a second stage at the opposite side thereof, the second stage connected in a direction opposite that of the first stage, this being different from the structure of a conventional two-stage planetary gearbox. Generally, when transmitting force or torque through the special planetary gearbox from the input side thereof to the side connected at the electric generator 21, the force or torque first passes the sun gear 70′, then the central planetary carrier 66′ and finally the sun gear 70″. When considering the freewheels 64′ and 68″ to be described below, the special planetary 58′ gearbox gives a reduction of the rotation speed during the return feeding phase whereas the second stage gives an increased rotation speed. This means that the planet carrier 66′ is slowly rotating in a backward direction while the ring gear in the second stage in driving the sun gear 70′ in the second stage and thereby the electric generator 21. This is almost the same behaviour as in the embodiment comprising a single, ordinary planetary gearbox 58 in which the planet carrier 66 is still-standing in the return feeding phase.
At a first side or stage of the modified planetary gearbox 58′ the input shaft 54 connects as above the belt, chain or gear wheel 53 to the sun gear 70′ in this stage. Another shaft 87 that concentrically surrounds the first input shaft 54 is rigidly attached to the ring gear 57′ of the same stage and also forms an outer member, the first freewheel or antireverse mechanism 64′ acting between this outer member and the first input shaft 54 and the second freewheel or antireverse mechanism 68″ acting between this outer member and the support 68′ rigidly attached to the support housing 43. The two freewheel or antireverse mechanisms 64′, 68″ also act, in this case, in opposite directions, and the first freewheel or antireverse mechanism 64′ can be electromagnetically operated, as indicated at 64″, i.e. to allow disengagement between the outer member and the first input shaft 54 in both rotational directions. At the second side or stage of the modified planetary gearbox 58′ the two shafts are connected in a way similar to that described above. Hence, the sun gear 70″ of this stage is rigidly attached to the input shaft 69 of the electric generator 21 and the ring gear” 57″ is through the shaft 60 rigidly connected to the belt, chain or gear wheel 59 included in the second belt or drive 56 connecting the rotation of the counterweight drum 15 to the rotation of the electric generator.
In the normal mode, when the wave energy converter 1 is used for producing energy, the first freewheel or antireverse mechanism 64′ is enabled allowing it to provide its normal freewheeling operation. When the anchor drum 9 is rotated forward by a rising wave, the first freewheel or antireverse mechanism is thus locked. The input shaft 54 and hence the sun gear 70′ is then locked to the ring gear 57′ in the first stage of the special planetary gearbox 58′, this feeding or rotating the planet carrier 66′ in a forward direction with a 1:1 gear ratio in relation to the input shaft 54. The first stage of the special planetary gearbox 58′ is thus locked and the second stage thereof works in the same way as the planetary gearbox 58 described above, driving the generator 21 and also the counterweight drum 15, thereby lifting the counterweight 19.
When the wave is sinking, the rotational direction of the input shaft 54 is changed so that the second freewheel or antireverse mechanism 68″ acting between the support structure 43 and the ring gear 57′ at the same first side is locked while the first freewheel or antireverse mechanism 64′ acting between the input shaft 54 and the same ring gear 57′ is unlocked. The gear of the first stage in the special planetary gearbox 58′ is then activated so that the input shaft 54 has a higher rotation speed compared to that of the planet carrier 66′. The counterweight 19 drives the generator 21 via the second stage of the special planetary gearbox 58′. The planet carrier 66′ is then rotated in a backward direction opposite the forward direction obtained when the wave is rising. The rotation speed of the input shaft 54 is limited by the wave motion and the speed of the backward rotation of the planet carrier 66′ is reduced with the gear ratio compared to the rotation speed of the input shaft, e.g. a factor 1:10. The torque given by the counterweight 19 is as a consequence reduced by this gear ratio, allowing e.g. only 10% of the torque and thereby of the energy to be used for the return feeding. A higher gear ratio can be achieved by using additional gearing stages connected before the first stage in the special gearbox assembly 58′. A higher gear ratio reduces the return feeding force and thereby the energy used for the return feeding. If slack mooring is used as shown in
The second stage of the modified gearbox 58′ is used for switching the drive between the anchor drum 9 and the counterweight 19. When the power of the forward feeding is greater than the energy produced by the generator 21, i.e. when the forward rotation speed of the anchor drum 9 is higher than the relative rotation speed between the planet carrier 66′ and the ring gear 57′ in the first stage of the special planetary gearbox, the ring gear 57″ in the second stage rotates in a first direction, lifting the counterweight 19 while limiting the torque on the generator 21 and transmission. When the power of the forward feeding is lower or when the transmission is in the return feeding stage, the ring gear 57″ in the second stage rotates in the second, opposite direction, using the energy stored in the counterweight 19 to drive the generator 21 with the same load, while a small part of the energy is used for return feeding, i.e. for rotating the input shaft in the opposite direction and thereby the anchor drum 9 in the direction opposite that obtained when the wave is rising.
In a disengaged mode used for a standby state and for storm protection, the first freewheel or antireverse mechanism 64′ between the input shaft 54 and the ring gear 57′ in the first transmission stage is disabled, i.e. it always allows rotation of the input shaft in both directions in relation to the ring gear 57′ of the first stage of the special planetary gearbox 58′. The ring gear of the first stage is thus not being driven to rotate by the input shaft 54 when the input shaft is rotating forwards, this causing the second freewheel or antireverse mechanism 68″ between the same ring gear 58′ and the support structure 43 to block this ring gear from being rotated backwards by the load from the counterweight 19, also during forward feeding. Thus, for both rotation directions of the anchor drum 9, the gear ratio of the first stage of the gearbox between the sun gear and the planet carrier is that which is obtained for a still-standing ring gear, this reducing the movement speed of the counterweight 19 with the same gear ratio while applying a constant return feeding force in the anchor line 7 through the whole wave cycle. This means that a direct link between the anchor line 7 and the counterweight line 17 is created without the need for electrical power to maintain tension of the anchor wire in the standby state. To prevent the counterweight 19 from losing altitude, the rotation of the generator 21 can be stopped by activating a disc brake 88 that can be mounted to the rotor shaft 69 of the generator, this disabling all power production.
In a spill mode the gearbox assembly 41′ alternates between the normal and the disengaged modes, i.e. the electrically operated first freewheel or anti-reverse mechanism 64′ is alternating between the state in which it is functional, allowing rotation in only one direction and the state in which it allows rotation in both directions. The disc brake 88 connected at the input side of the electric generator 21 is not engaged. When the counterweight 19 reaches a high position, the first freewheel or anti-reverse mechanism 64′ is electromagnetically operated to take a disabled state, this reducing the lift speed of the counterweight 19 and thereby the absorption of energy, while the electric generator 21 continues to produce power at the same level. This causes the counterweight 19 to fall to a lower position where the electromagnetically operated freewheel or anti-reverse mechanism 64′ is operated to be enabled again. The disengagement and engagement of the first freewheel or anti-reverse mechanism 64′ can be preferably done during the return feeding stage when the second freewheel or anti-reverse mechanism 68′ is unlocked and there is no torque transfer taking place over the second freewheel or anti-reverse mechanism 68′, in order to reduce the wear on the first freewheel or anti-reverse mechanism.
When doing service, the counterweight 19 has to be secured to the buoy 3. This can be done by a locking mechanism of a suitable kind, not shown. When the counterweight is securely attached to the buoy of the wave energy converter or to a service vessel, the electric generator 21 can be reversed to feed out line from both the counterweight drum 15 and anchor drum 9, which is necessary when e.g. replacing the gearbox housing 55.
A second disc brake 89 can be mounted to the input shaft 54. It is used to lock the anchor drum 9. To release the tension in the system, the counterweight 19 must also be secured and the electric generator 21 must be rotated to give slack.
Instead of the electrically operated first freewheel or anti-reverse mechanism 64′ at the input side a simple freewheel or anti-reverse mechanism can be used together with an electrically operated clutch 64′″. The function of the return feeding mechanism is the same. Such a design is illustrated in
In the normal mode, when the wave energy converter 1 is used for producing energy, the clutch 64′″ is always engaged connecting the two parts 87′, 87″ of the outer shaft 87 rigidly to each other. The function of the modified gearbox assembly 41′ is in this mode the same as that described with reference to
In the disengaged mode described above that is used in a standby state and for storm protection, here clutch 64′″ is disengaged, this disabling the operation of the first freewheel or antireverse mechanism 64′ and hence in this case also the function of the modified gearbox assembly 41′ is the same as described above with reference to
As in the embodiment of
c is a schematic sectional view of another design of the special planetary gearbox 58′ for use in the modified gearbox assembly 41′. The special planetary gearbox is in this embodiment divided into two separate modules 90′, 90″ corresponding to the two stages of the special planetary gearbox 41′ as described above. Each of the two separate modules has a casing 91′, 91″ that is mounted to the support housing 43 and houses a freely rotating ring gear 57′, 57″. Each module is a complete planetary gearbox, the planet carriers 66″, 66′″ of which are rigidly connected to one another by an intermediate shaft 92′. The sun gear 70′ of the first module 90′ is rigidly connected to the input shaft 54 and the ring gear 57′ thereof is rigidly connected to the outer shaft 87. The sun gear 70″ of the second module 90′ is rigidly connected to the shaft 69 connected to the rotor of the electric generator 21 and the ring gear 57″ thereof is rigidly connected to the shaft 60 rotating outside the rotor shaft. This design gives the same function as that of the special planetary gearbox described above.
Still another embodiment of the special planetary gearbox 58′ is shown in the schematic sectional view of
In
Advantages of providing mechanical return feeding without using electric motors can include:
The alternative system or alternative wave power converter as described above can have one or more of the following advantages:
It has been found that the part of the anchor wire 7 where the bending of the anchor wire occurs in normal operation of the wave power plant, i.e. the part where the anchor wire is wound on to and unwound from the anchor drum 9, is exposed to heavy fatigue. As appears from
To achieve this, the original anchor drum 9 is divided into two drums that are placed coaxially at the sides of each other. A first anchor drum 9′ is firmly mounted to the anchor drive shaft 11′ and a second anchor drum 9″ is firmly mounted to another shaft 11′″. The latter shaft 11′″ is a hollow shaft that is mounted to rotate freely around the anchor drive shaft 11′. Each of these two shafts 11′, 11′″ is attached to a belt, chain or gear drive 51, 51′ that connects it to the first input shaft 54 of the gearbox assembly 41 through a first freewheel or antireverse mechanism 64, 64′″, respectively. Each of these belt, chain or gear drives can be in one or more steps though only one step is illustrated in the figure. In the illustrated embodiment the first belt, chain or gear drive 51 comprises as described above a teethed belt wheel 50 rigidly attached to the anchor drive shaft 11′, a teethed belt wheel 53 connected to the first freewheel 64 and a teethed belt 52 running around the belt wheels. The supplementary first belt, chain or gear drive 51′ comprises in a corresponding manner a teethed belt wheel 50′ rigidly attached to the another shaft 11′″, a teethed belt wheel 53′ connected to the first freewheel 64′″ and a teethed belt 52′ running around the belt wheels.
A braking or locking mechanism, not shown, for the another shaft 11′″, similar to the braking or locking device 49 for the anchor shaft 11′, can be arranged at the end of the another shaft that carries the belt wheel 50′.
A return feeding mechanism is arranged for each portion 9′, 9″ of the anchor drum. It comprises for each portion a return feeding electric motor 65, 65′ connected to the respective first freewheel 64, 64′″ through a belt, chain or gear drive 76, 76′. The return feeding electric motors are mounted to the support housing 43 in some suitable way, not shown. The belt, chain or gear drive 76, 76′ includes in the illustrated embodiment a teethed belt 85, 85′ running around a teethed wheel 98, 98′ rigidly attached to the shaft of the respective electric motor 65, 65′ and a teethed wheel 99, 99′ rigidly attached to the input side of the respective freewheel 64, 64′″. Each freewheel thus carries two teethed wheels on its input side, the teethed wheel 53, 53′ included in the respective belt, chain or gear drive 51, 51 connecting the respective anchor drive shaft 9′, 9″ to the first input shaft 54 of the gearbox assembly 41 and the teethed wheel 99, 99′ included in the belt drive 76, 76′ for return feeding, the teethed wheels 53, 99 and 53′, 99′, respectively, thus being rigidly connected to each other and rotating as one part.
The anchor line comprises a first part 7 that is attached to the bottom foundation 5 as described above and a second part 7′ at the power takeoff 2. One of the ends of the second part is attached to the first anchor drum 9′ and the other end of the second part 7′ is attached to the second anchor drum 9″. Thereby only portions of the second part 7′ is wound on to and unwound from the two anchor drums when the wave power plant is operating. Thus, the second part 7′ of the anchor line forms a loop between the two anchor drums 9′, 9″. The first part 7 and the second part 7′ of the anchor line are connected by a sheave 100 that is attached to rotate at the upper end of the bottom, first part 7 of the anchor line, the second part of the anchor line running around the sheave.
During normal operation, when the wave rises, the first freewheels 64, 64′″ are locked to the first input shaft 54 of the gearbox assembly 41 and rotate it forwards. When the wave goes down, the two return feeding electric motors 65, 65′ rotate simultaneously, thereby rotating, through the belt, chain or gear drives 76, 51, and 76′, 51, respectively, the anchor drums 9′, 9″ backwards, winding the respective portion of the second part 7′ of the anchor line around the corresponding anchor drum 9′, 9″ to keep the anchor wire parts 7, 7′ sufficiently tensed. During normal operation the system works in the same way as with the layout described above. The two anchor drums 9′, 9″ always rotate synchronously with each other.
Wire shifting can be performed during the return feeding simply by making one of the return feeding motors 65, 65′ rotate faster than the other one. This causes wire to shift from the slower rotating drum 9′ or 9″ to the faster rotating drum 9″ or 9′, respectively.
Using line shifting as described herein, the wire can be dimensioned for a relative short length of life, typically 6 months before the wire is discarded. A portion of approximately 3 meters of the wire is exposed to the most heavy wear, depending on the wave climate. Hence, every 6 months, 3 meters of the wire has to be fed from one drum to the other until all the wire 7′ has been used, at which point the transmission housing 20 and the wire arrangement must be detached from the buoy 3 and transported to shore for wire replacement and other service operations. Instead of shifting 3 meters of wire every 6 months, a smaller portion of the wire can be shifted more often.
The wire shifting technique described with reference to
During normal operation, the disc brake 89′ is disengaged and the first belt, chain or gear drives 53, 53′ rotate synchronously in both forward and reverse directions of the input first shaft 54. Wire shifting is achieved by locking the disk brake 89′ during return feeding, thus blocking the attached second anchor drum 9″ from rotating in the return feeding direction. The counterweight 19 is now linked only to the first anchor drum 9′, causing this drum to rotate faster, thus shifting wire from the second anchor drum 9″ to the first anchor drum 9′.
The wire shifting technique described with reference to
During normal operation, the disc brake 89″ is disengaged and the second belt, chain or gear drives 59, 59′ thus rotate synchronously in both forward and reverse directions of the input/output second shaft 60. Wire shifting is achieved by engaging the disc brake 89″ when the counterweight shaft 11′ is rotating in the opposite direction to the direction of the torque given by counterweight 19, thereby causing the freewheel 59″ to unlock and thereby reduce the rotation speed of the second counterweight drum 15″. The first counterweight drum 15′ thus rotates faster, causing wire to be shifted from the second counterweight drum 15″ to the first counterweight drum 15′.
The above described wire shifting mechanism for the counterweight drum 15 can of course also be used in combination with the ordinary gearbox assembly 41 of
A wire shifting mechanism as described herein can have the following advantages:
It is obvious that the embodiment described including a split anchor drum 9′, 9″ as described above can be used in general mooring or anchoring systems in order to reduce the wear on the mooring or anchoring lines. Then the belt, chain or gear drives 53, 76 and 53′, 76′ can be combined into one belt, chain or gear drive, not shown, or the return feeding motors 65, 65′ can be directly connected, this arrangement not shown, to the respective part of the anchor drum.
Generally, a wire shifting mechanism such as that described above can be used in every system which includes a winding drum and a line, wire or cable or similar flexible means, herein called line, that when the system is in use is partly wound around the winding drum and alternately is being unwound therefrom and being wound up thereabout. One example of such a mechanism is seen in the principle view of
The first winding drum 15′ is rigidly attached to an inner shaft 11″ and the second winding drum 15″ is rigidly attached to an outer, hollow shaft 11″″ that is mounted to rotate freely around the inner shaft 11″. One of these two shafts 11″, 11″″, in the drawing the outer shaft through a teethed wheel 62′, called the driven shaft, is connected to a tensing or driving device, not shown, for rotating the respective shaft. The outer, hollow shaft 11″″ is connected to the inner shaft through a freewheel or anti-reverse mechanism 12. Hence, when the driven shaft is driven to rotate in a first direction, the other, undriven shaft can rotate synchronously with the driven shaft, which is the case if the line is connected to a load, or it can possibly rotate faster than the driven shaft in the same direction. When the driven shaft is driven to rotate in a second, opposite direction, the other shaft will be allowed to rotate freely in the first direction and to rotate with a speed equal to or lower than that of the driven shaft in the second direction. A disc brake 63 is attached to the other, undriven shaft, in the figure the inner shaft 11″″.
During normal operation when the line is subject to a load, the disc brake 63 is disengaged and the two shafts 11″, 11″″ can then rotate synchronously in both directions. Wire shifting is achieved by engaging the disc brake 63 when driven shaft is rotating in the direction which is opposite the direction of the torque produced by the load attached to the line, thereby causing the freewheel 63 to unlock and thereby reduce the rotation speed of undriven shaft and the winding drum attached thereto. The winding drum attached to the driven shaft will then rotate faster, causing line to be shifted from the undriven winding drum to the driven drum.
Instead of the freewheel or anti-reverse mechanism 12 any coupling device can used that can provide that same function, e.g. a clutch that is remotely controlled. Other arrangements are also possible, e.g. both of the shafts can be driven by own tensing or driving device.
The transmission layouts described above can be used in the configuration shown in
The schematic of
In the case where additional position mooring buoys 75 are used, an electrical power cable, not shown, can in another case extend from one of the part buoys 3′, 3″ to one of the additional position mooring buoys 75 and therefrom to a power hub or power buoy, not shown, located at the water surface 6.
a and 10b are schematic views of a buoy layout that can further smoothen the power output and limit the maximum torque in the transmission. In this embodiment also the structural forces between the front and counterweight buoys 3′, 3″ can be reduced.
The front buoy 3′ is wider than that of the embodiment of
The counterweight buoy 3″ is connected to the front buoy 3′ via an intermediate part 78 that is hinged at its front end to the transmission housing 20, this allowing the rear buoy to move freely in a vertical direction while being fixed in the horizontal plane in relation to the front buoy, enabling directional properties. The intermediate part 78 can be designed as a fork at one of or both of its ends. E.g. it can have a fork shape at its front end, being there hinged to rotate about the same rotation axis as the counterweight drum 15. The intermediate part 78 is at its rear end rigidly attached to the counterweight buoy. The rear buoy 3″ is made smaller, having a limited carrying capability, so that the maximum load from the counterweight 19 is limited. A 5 ton counterweight would e.g. be carried by a rear buoy 3″ limited to carrying a maximum of approximately 5.5 tons, i.e. the carrying capability of the rear buoy exceeds the weight of the counterweight by only a small amount, e.g. not more than about 10%. When a wave lifts the buoy 3″ the increased force in the counterweight line 17″ will pull the counterweight buoy 3″ to a position below the water surface 6, this limiting the torque in the system. When the wave turns, the reduced force in the counterweight line portion 17″ will allow the counterweight buoy 3″ to rise to the water surface again. The hinged fork can of course also be used in combination with a larger buoy where it is used for reducing the forces on the structure. The distance between the buoys 3′, 3″ causes a phase shift between the movements of the front and rear buoy that also decreases the movement of the counterweight. The movement of the counterweight 19 is lowest when the distance between the element buoys 3′, 3″ corresponds to half the wave length of the water movements.
The transmission housing 20 and the anchor sheave or break wheel 79 of the front buoy 3′ can be both attached to a frame, not shown, attached to or being part of the support housing 20 that supports the load between the anchor sheave or break wheel or the anchor drum 9 and comprises a beam that is firmly fixed to the front buoy and to the transmission housing. The structural strength is improved when mounting the transmission housing.
In the design of
The design of
The gearbox assembly 41 together with the generator 21 described with reference to
A transmission housing 20 having such a configuration and similar ones can be used in a single buoy design as shown in
As seen in
While specific embodiments of the invention have been illustrated and described herein, it is realized that numerous other embodiments may be envisaged and that numerous additional advantages, modifications and changes will readily occur to those skilled in the art without departing from the spirit and scope of the invention. Therefore, the invention in its broader aspects is not limited to the specific details, representative devices and illustrated examples shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents. It is therefore to be understood that the appended claims are intended to cover all such modifications and changes as fall within a true spirit and scope of the invention. Numerous other embodiments may be envisaged without departing from the spirit and scope of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1000345-7 | Apr 2010 | SE | national |
| 1001170-8 | Dec 2010 | SE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/SE11/50420 | 4/7/2011 | WO | 00 | 11/27/2012 |
