Patent Application
20240327089
The present invention relates to packaging performed by sandwiching an item to be packaged, such as a commodity to be shipped, between vertically disposed paper members; and pressure-bonding the periphery of the paper members.
In recent years, mail order through the Internet has widely become common. When shipping a commodity ordered by mail order, the commodity is often packaged in a corrugated paperboard box after wrapped in a bubble wrap made of plastic film, or after wrapped with a plastic film together with a corrugated paperboard.
If such a packaging method is used, even when the commodity is a relatively flat one such as a book, since an angular corrugated paperboard box is used, an unnecessary space is generated in the box, thus deteriorating the transport efficiency.
In order to overcome such a problem, use of a package as disclosed in the below-identified Patent Document 1 is considered. As shown in
However, the paper members 51 are not stretched to a large degree compared to a plastic film. Therefore, in this package, the edges 52 wrinkle, so that gaps are generated between the two paper members 51.
On the other hand, the below-identified Patent Document 2 discloses a technique in which, as shown in
As described above, there is no known technique for eliminating the gaps between two paper members at their edges when the two paper members are pressure-bonded together at their edges with an item to be packaged sandwiched therebetween. When an item to be packaged, such as a commodity ordered by mail order, is transported with gaps generated at the edges of the package, dust or foreign matter could enter the package, which causes the shipping company to receive a complaint from its customer.
It is therefore an object of the present invention to prevent a phenomenon in which when a pressure-bonded package is formed, gaps are generated between the edges of vertically disposed paper members, thereby preventing entry of dust or foreign matter in a packaged state.
In order to achieve the above object, the present invention provides a waveform pressure-bonded package comprising a paper member or paper members, and formed by: with an item to be packaged sandwiched between vertically disposed portions of the paper member that are vertically disposed, or sandwiched between the paper members that are vertically disposed, pressure-bonding together the vertically disposed portions of the paper member or the paper members at edges of the paper member or the paper members along peripheral sides thereof, characterized in that edges of the paper member or the paper members along at least two opposed sides thereof are subjected to waveform bonding by pressure bonding such that a wave shape is formed in a thickness direction of the paper member or the paper members, wherein a dimensional difference between (i) a length of each of deflected portions of the paper member or the paper members deflected by sandwiching an item to be packaged, and (ii) a flat-bonding length (imaginary linear distance) of a respective one of parallel-extending edges of the paper member or the paper members extending parallel to a direction of the length of the each of the deflected portions, and each imaginarily bonded flat by flat-bonding is absorbed by the waveform bonding, so that, at the parallel-extending edges, vertical gaps between the vertically disposed portions of the paper member, or between the paper members are eliminated.
The paper members that are vertically disposed comprise two paper members having a first pair of opposed sides and a second pair of opposed sides.
In this package, edges of the two paper members along one pair of the first pair of opposed sides and the second pair of opposed sides are subjected to the waveform bonding, and edges of the two paper members along the other pair of the first pair of opposed sides and the second pair of opposed sides are subjected to the flat-bonding.
Alternatively, edges of the two paper members along all of four peripheral sides thereof are subjected to the waveform bonding.
The vertically disposed portions of the paper member comprise portions of one paper member folded into two along a fold line, edges of the one paper member along two sides thereof that are orthogonal to the fold line and that are opposed to each other are subjected to the waveform bonding, and an edge of the one paper member along one side thereof that is opposed to the fold line is pressure-bonded by the flat-bonding.
The paper member or each of the paper members is a single-faced corrugated paperboard comprising a corrugated medium forming a corrugated flute, and a linerboard bonded to one surface of the corrugated medium, and with portions of the corrugated medium of the single-faced corrugated paperboard constituting the paper member opposed to each other, the single-faced corrugated paperboard is pressure bonded, or with the corrugated media of the single-faced corrugated paperboards constituting the paper members opposed to each other, the single-faced corrugated paperboards are pressure bonded together.
The present invention also provides a corrugated pressing member having a corrugated pressing surface configured such that when the above waveform pressure-bonded package is formed, the corrugated pressing surface compresses the paper member or paper members so that an edge of the vertically disposed portions of the paper member, or an edge of the paper members that are vertically disposed is subjected to waveform bonding.
In view of a case where the variation range of height of the item to be packaged is small, this corrugated pressing member comprises a rigid die body having a corrugated top surface; and a low-friction layer disposed on the top surface of the die body, and the low-friction layer is used as the pressing surface.
Alternatively, in view of a case where the variation range of height of the item to be packaged is large, this corrugated pressing member comprises a rigid die body having a corrugated top surface; a cushion layer disposed on the top surface of the die body; and a low-friction layer disposed on a surface of the cushion layer, and the low-friction layer is used as the pressing surface.
The present invention also provides a pressure-bonding device comprising an upper die and a lower die that are configured to move up and down; and opposed corrugated pressing members disposed, respectively on the upper die and the lower die so as to be opposed to each other, and each comprising the above corrugated pressing member, and the pressure-bonding device is configured such that with the upper die and the lower die separated from each other, the vertically disposed portions of the paper member or the paper members that are vertically disposed are fed between the pressing surfaces of the opposed corrugated pressing members, an item to be packaged is sandwiched between the vertically disposed portions of the paper member or between the paper members, and the upper die and the lower die are moved toward each other until an edge of the paper member or the paper members is compressed by the pressing surfaces of the opposed corrugated pressing members, and is subjected to waveform bonding.
In the waveform pressure-bonded package of the present invention, which comprises paper members, when the paper members which are vertically disposed and between which an item to be packed is sandwiched are pressure-bonded together at the edges of the package along the peripheral respective sides thereof, even if the paper members are paper members that are not stretched to a large degree, a dimensional excess of the edges caused by deflection of the paper members is absorbed by the waveform bonding, and thus gaps are eliminated.
Therefore, it is possible to protect the packaged item from entry of dust or foreign matter, improve the appearance of the bonded portions, reliably improve the package quality, and prevent a situation where the shipping company that deliver the commodity receives a complaint from its customer.
This package is an envelope-shaped package (i) in which, as paper members, two single-faced corrugated paperboards 1 are used that are each constituted by a corrugated medium forming a corrugated flute and a linerboard bonded to one surface of the corrugated medium, and (ii) which is formed by:
The edges 2 of the package along the first two opposed sides extend in a conveyance direction defined in a production process of the single-faced corrugated paperboards 1. At the edges 2, the two single-faced corrugated paperboards 1 are subjected to waveform bonding by pressure bonding with an adhesive such that a wave shape is formed in a thickness direction. The adhesive used is not limited if it allows for bonding of paper, and is preferably a vinyl acetate-based emulsion adhesive. The waveform bonding will be described later in detail in the section <pressure-bonding processing>.
The edges 3 of the package along the second two opposed sides extend in a width direction orthogonal to the conveyance direction of the single-faced corrugated paperboards 1. At the edges 3, the two single-faced corrugated paperboards 1 are subjected to flat-bonding so as to be bonded together flat by normal pressure bonding, that is, by pressing them with flat bars while using an adhesive. The flat-bonding may be performed without using an adhesive by compressing the corrugated paperboards 1 at binding portions so as to be bound together.
This package is also an envelope-shaped package (i) in which, as paper members, two single-faced corrugated paperboards 1 are used that are each constituted by a corrugated medium forming a corrugated flute and a linerboard bonded to one surface of the corrugated medium, and (ii) which is formed by:
This package is also an envelope-shaped package (i) in which, as a paper member, one single-faced corrugated paperboard 1 is used that is constituted by a corrugated medium forming a corrugated flute and a linerboard bonded to one surface of the corrugated medium, but (ii) which is formed by:
The lower die 11 and the upper die 12 are each provided with pressing members 13 for waveform bonding; and a pair of pressing members 14 for flat-bonding which is disposed to be orthogonal to the pressing members 13. The pressing members 13 on the lower die 11 are vertically opposed to the respective pressing members 13 on the upper die 12, and the pair of pressing members 14 on the lower die 11 is vertically opposed to the pair of pressing members 14 on the upper die 12. As the lower and upper dies 11 and 12 approach each other, the pressing members 13 and 14 pressure-bond the paperboards 1 together.
In view of a case where the variation range of height of the commodity G is large, as shown in
As for the material of each pressing member 13, the die body 13a may be made of, e.g., monomer cast nylon or metal, and the cushion layer 13b may be formed of, e.g., a sponge or a rubber. Also, the low-friction layer 13c may be formed of, e.g., (i) a fluorine resin adhesive tape comprising a fluorine resin-impregnated glass cloth in which a silicone-based adhesive has been applied onto the back surface of the glass cloth, or (ii) a polyethylene acrylic adhesive tape having a surface formed with ridges extending in a sliding direction.
When the static friction coefficient and dynamic friction coefficient of each of these tapes were measured, the fluorine resin adhesive tape had an average static friction coefficient of 0.06 and an average dynamic friction coefficient of 0.02, and the polyethylene acrylic adhesive tape had an average static friction coefficient of 0.08 and an average dynamic friction coefficient of 0.03. Therefore, the static friction coefficient of the surface of the low-friction layer 13c is set to 0.1 or less.
If the variation range of height of the commodity G is small, as shown in
The pressing members 14 on each of the lower and upper dies 11 and 12 are flat bars having a flat pressing surface, and comprise two pressing members extending parallel to each other so as to correspond to positions in front of and behind each boundary of a continuous package continuously extending in the conveyance direction. A cutting blade member 15 is disposed between the pressing members 14 on the lower die 11 so as to cut and separate the continuous package into individual packages.
On the upstream side of the lower die 11 and the upper die 12 in the conveyance direction of single-faced corrugated paperboards 1 and commodities G, glue guns 16 are disposed to spray and apply an adhesive onto bonding surfaces of single-faced corrugated paperboards 1. The adhesive used here may be, for example, a vinyl acetate-based emulsion adhesive.
In order to form the package of the first embodiment using the above-described pressure-bonding device, as shown in
Then, as shown in
The cutting blade member 15, which is configured to move up and down, cuts the superposed single-faced corrugated paperboards 1 so as to be separated from the package continuously extending in the conveyance direction.
Then, as shown in
In this package, as shown in
In a waveform pressure-bonded package as described above, when two single-faced corrugated paperboards 1 between which a commodity that is an item to be packaged has now been sandwiched are pressure-bonded together at the edges along the peripheral respective sides, even if the single-faced corrugated paperboards 1 are paper members that do not stretch to a large degree, a dimensional excess of the edges caused by deflection of the single-faced corrugated paperboards 1 is absorbed by the waveform bonding, and thus gaps due to wrinkles are eliminated. Therefore, it is possible to protect the commodity from entry of dust or foreign matter, improve the appearance of the bonded portions, and reliably improve the package quality.
Also, since the pressing members 13 of the pressure-bonding device each includes the low-friction layer as its pressing surface, this prevents cracks in the surface layers of the single-faced corrugated paperboards 1 due to the waveform bonding, thus improving the package quality.
While, as an example, the above-described pressure-bonding processing is directed to formation of the package of the first embodiment, the pressure-bonding device can also form the package of the second or third embodiment by appropriately changing the arrangement of the pressing members 13 and 14 and/or the method for supplying a single-faced corrugated paperboard or paperboards 1.
Also, while, in each of the above embodiments, the package in which a single-faced corrugated paperboard or paperboards are used as a paper member or members, and the pressure-bonding device for pressure-bonding the paperboard(s) were described, the present invention is also applicable to paper members other than the single-faced corrugated paperboard(s). For example, by using the present invention, in a package in which an item to be packaged is sandwiched between two paper members each comprising a single layer, too, it is possible to prevent gaps at the edges.
For evaluation of specific examples of the waveform bonding, specific names relating to dimensions of portions of a package are shown in
Various packages were actually formed to confirm the effect of parameters (length, number of waves, etc.) of a wave shape on bondability and appearance. The results are shown in Table 1.
Here, single-faced corrugated paperboards were used that are each constituted by a front linerboard of class LC, 120 g/m2 and a corrugated medium of E flute of class MC, 115 g/m2, and that have a size of width 300 mm×conveyance direction 250 mm. The bonding margins a for bonding were set to 8 mm.
Items to be packaged were used that have a size of width 197 mm x conveyance direction 160 mm x height 25 mm.
Wave shapes were selected from those shown in Table 2 and Table 3, and used.
The flat-bonding length (imaginary linear distance) and the waveform bonding length shown in tables inserted below are calculated values, and evaluation was performed using jigs manufactured based on these values.
In the cases shown in Table 1, the bondability was excellent irrespective of the waveform bonding length and the number of waves.
In the case of waveform bonding length<length of single-faced corrugated paperboard−2a, wrinkles are likely to occur, but the degree of the wrinkles is small, and thus it is considered that there is no problem.
Even when a different material and/or a different flute was used with respect to the single-faced corrugated paperboards, a similar tendency was seen. For example, a similar tendency was seen also when using kraft paper of 50 g/m2×50 m2; and using, as constituent parts, a front linerboard of class LC, 120 g/m2 and a corrugated medium of B flute of class MC, 115 g/m2.
The effect of the difference in pressure-bonded shape between adhesive-using flat-bonding and waveform bonding on a formable range was confirmed. The results are shown in Table 4.
Here, single-faced corrugated paperboards were used which are each constituted by a front linerboard of class LC, 120 g/m2 and a corrugated medium of E flute of class MC, 115 g/m2, and which have a size of width 300 mm×conveyance direction 250 mm.
Verification was conducted by using items to be packaged of which the widths were all fixed to 197 mm, and of which the heights and the sizes in the conveyance direction were set to various values as shown in Table 4.
As for a typical wave shape, the number of waves was set to 3, and d (waveform bonding length−flat-bonding length) was set to 4 mm.
In case of use of pressing members of flat type, if the height of the commodity is 15 mm or less (Δ is 1.5 mm or less), sufficient bondability is obtained, whereas if the height of the commodity is 20 mm or more (A is 2.8 mm or more), gaps are generated.
In case of use of pressing members of waveform type, bonding is impossible under the condition of Δ−d≥2.8 mm, but the formable range is wider than in the flat type.
The above shows that under the conditions of the sizes and material of the packages actually formed, if the lower limit and the upper limit of the number of waves of waveform bonding are 2 and 10, respectively, and the lower limit and the upper limit of the waveform bonding length are, respectively, the length of the single-faced corrugated paperboard−2a−2.4 mm and the length of the single-faced corrugated paperboard−2a+5.6 mm, the gaps at the edges due to wrinkling are eliminated.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-153981 | Sep 2021 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/033673 | 9/8/2022 | WO |
