[Not Applicable]
This specification is related to McAndrews, Held & Malloy attorney docket numbers:
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Radio frequency (“RF”) energy, also known as electromagnetic energy, is used in a wide range of applications. Systems employing RF energy may include, for example, a source and a load receiving RF energy from the source. Some systems use the RF energy to heat a material. In such systems the load may be in the form of a susceptor that converts the RF energy to heat. Further, such systems often use electromagnetic energy at microwave frequencies.
Matching the output impedance of the source with the input impedance of the load may provide efficient transfer of RF energy to the load. When the impedances are mismatched, RF energy is reflected back from the load to the RF source. However, such impedance matching may be difficult to implement in systems having a load with an unknown and/or time varying impedance.
In systems where the load impedance is unknown or varies with time an isolator may be used between the RF energy source and the load to prevent the reflected energy from returning to the source. However, when the mismatch is mitigated with such an isolator, the reflected RF energy is dissipated in a local dummy load and, thus, is wasted. In high power systems, the dissipation of this wasted power may be substantial and give rise to cooling issues that may increase the cost of manufacturing and operating the system.
A waveguide matching unit is disclosed. The waveguide matching unit includes a gyrator having first and second waveguides. The first waveguide includes first and second ports that are connected by a first waveguide channel. An RF signal propagating through the first waveguide channel is phase shifted by about 90° when propagating from the first to the second port, and is phase shifted by about 0° when propagating from the second port to the first port. The second waveguide includes third and fourth ports that are connected by a second waveguide channel. An RF signal propagating through the second waveguide channel is phase shifted by about 0° when propagating from the third to the fourth port, and is phase shifted by about 90° when propagating from the fourth port to the third port.
RF signals provided to the load 105 at port 135 of the output coupler 120 are both absorbed and reflected by the load 105. Power absorption and reflection is dependent on the impedance of the load 105 and, in particular, matching of the load impedance with the output impedance of output coupler 120. Reflected RF signals are returned from the load 105 to the third port 135 of the output coupler 120. The reflected RF signals received by the output coupler 120 are passed to the waveguide matching unit 115 from the first port 125 of the output coupler 120 to the second port 145 of the waveguide matching unit 115. The waveguide matching unit 115 phase shifts the reflected RF signal received at port 145 by about 90°. The reflected RF signal, now shifted by about 90°, is provided as a reflected RF feedback signal from the third port 150 of the waveguide matching unit 115 to the second port 130 of the output coupler 120.
In
RF power reflected from load 105 is returned from the load 105 to port 145 of the waveguide matching unit 115. These reflected RF signals, in turn, are returned to the gyrator 165 at ports 170 and, therefrom, to the hybrid coupler 155 at port 160. The gyrator 165 and hybrid coupler 155 execute phase shifting operations on the reflected RF signal received at combiner 175 to generate a reflected RF feedback signal at port 150 of the waveguide matching unit 115 for provision to the second port 130 of the output coupler 120. The output coupler 120 combines the power of the forward path RF output signal at port 125 with the power of the reflected RF feedback signal at port 130 so that the power of both the forward RF signal and the reflected RF signal are provided to the load 105. Still further, the phase shifting operations executed by the waveguide matching unit 115 substantially minimize the amount of RF power reflected back to the RF source 110 from the load 105. Instead, substantially all of the reflected energy is provided at port 150 of the waveguide matching unit 115 while substantially little of the reflected energy is directed back to the RF source 110.
With reference to
The gyrator 165 of
When the forward and reflected RF signals propagate through the illustrated components in the foregoing manner, the RF signal from port 207 of the hybrid coupler 155 and the RF signal from port 223 of the Magic T combiner 175 may be provided to the output coupler 120 to generate the output signal to the load 105. The power provided at port 223 has a power magnitude that closely corresponds to the magnitude of the power of the RF signal provided from the source 110. Additionally, substantially all of the reflected power is provided from port 207 of the hybrid coupler 155 and returned to the output coupler 120 from port 206 of the hybrid coupler 155.
As shown in Table 1, the RF power of the signals at nodes 407 and 410 are combined at the output of the waveguide matching unit 115. This results in an output signal of
Consequently, substantially all of the power provided at node 400 propagates along the forward propagation path to node 415, but is phase shifted by
Nodes 417, 420, 423, 425, 427, 430, and 433 are associated with the reflected power propagation path through the waveguide matching unit 115. The power phasors at each of the reflected power propagation nodes are set forth in Table 2. The magnitude and angle of the power phasors in Table 2 are provided based on the assumption that the power of the RF signal returned to node 417 is 1∠0.
As shown in Table 2, the power of the reflected RF signal returned to the source 110 has been minimized. In the illustrated example, the total reflected power is 0. Also, substantially all of the reflected power is returned to the output coupler 120. Here, the power returned to the output coupler 120 is approximately
The output coupler 120 may be implemented in a number of different manners. For example, it may be in the form of a 90° hybrid coupler having one of its ports connected to a
stub that provides an infinite impedance at that port. Such a coupler 120 may be designed as a three port device having the following scatter matrix characteristics:
The scatter matrix may alternatively be designed to have the following characteristics:
The waveguide matching unit 115 may be implemented as a generally integrated unit using passive components. Generally stated, the waveguide matching unit 115 may be formed from one or more pole pieces, one or more ferrite strips, one or more magnets, and at least one body portion. Waveguide channels may be disposed along the length of the body portion. The pole pieces, ferrite strips, and magnets may be supported by the body portion and disposed about the waveguide channels to achieve the desired propagation characteristics.
Multiple views of one half of a body portion 500 are shown in
Multiple views of another half of a body portion 600 are shown in
The gyrator sections 510 and 610 include grooves 530 and 630 that are formed to accept pole pieces and magnets. These components are generally disposed proximate the gyrator sections 510 and 610 and facilitate providing the static magnetic field used, at least in part, to cause the phase shifting operations executed by the gyrator 165.
The circular polarization of RF signals propagating along the length L of the waveguide channel depends on its direction of propagation with respect to a reference port. The propagation of an RF signal in a first direction along length L is viewed as a right-hand circular polarized signal with respect to the reference port of the waveguide channel while the propagation of an RF signal in a second, opposite direction along the length L is viewed as a left-hand circular polarized signal with respect to the reference port.
In the gyrator shown in
In operation, the constant magnetic field generated by the magnet 705 or 815 is used to generate a static magnetic field that aligns the magnetic dipoles of the ferromagnetic material of a waveguide channel so that the net magnetic dipole moments are substantially constant. When the RF signal passes through the waveguide channel, the alternating magnetic field generated by the RF signal causes the magnetic dipoles of the ferrite strips to precess at a frequency corresponding to the frequency of the alternating magnetic field. With the ferrite strips displaced from the side walls of the waveguide channel, the precession results in phase shifting properties through the waveguide channel that are dependent on whether the RF signal propagating through the waveguide channel is right-hand polarized or left-hand polarized with respect to the reference port.
The heating vessel 1320 is used to heat its contents based on microwave RF energy received from an antenna 1325. The RF power is provided from RF source 110 through the waveguide matching unit 115. The RF power is provided to the output coupler 120 and, therefrom, to the antenna 1325 for provision to the heating vessel 1320. The antenna 1325 may be a separate component positioned above, below, or adjacent to the heating vessel 1320, or it may comprise part of the heating vessel 1320. Optionally, a further component, susceptor particle removal component 1330 may be provided, which is capable of removing substantially all of the second substance comprising susceptor particles from the first substance. Susceptor particle removal component 1330 may comprise, for example, a magnet, centrifuge, or filter capable of removing the susceptor particles. Removed susceptor particles may then be optionally reused in the mixer 1315. A heated petroleum product 7 may be stored or transported at 1335.