The present technology is generally related to rechargeable electrochemical cells, and more specifically is related to radiating an electrode with light shone during the recharge cycle.
Lithium-ion batteries are typically slow-charged in order to promote longer battery cycle life, obtain higher charge capacity of the battery, and avoid certain deleterious phenomena that typically occur when charging the battery quickly. Conventionally, fast charging leads to unavoidable temperature increases inside of the battery due to resistive heating (e.g. i2R heating). Inductive (wireless) charging also intrinsically heats the battery. High temperatures inside the battery may cause degradation of the battery materials, decreasing battery cycle life and can even lead to thermal runaway.
However, fast charging of lithium-ion batteries is a factor in efforts to increase electric vehicle adoption. Slow vehicle charging is a large contributor to “range anxiety” amongst consumers, where a driver fears that their electric vehicle has insufficient energy storage to cover the road distance needed to reach its intended destination and thus the driver will be stranded mid-way. Reducing the time it takes to charge the battery would help with electric vehicle adoption and reduce range anxiety.
An electrochemical cell employing photo-accelerated charging and discharging processes has fast charge and discharge rates substantially without the deleterious effects associated with fast charging and discharging. The photo-accelerated charging and discharging processes use light with a narrow wavelength band matching or overlapping with the band gap of the electrode active material. Because the light has a narrow wavelength band, illuminating the electrode active material does not substantially increase the temperature in the electrochemical cell during charging.
In one aspect, a method of charging a discharged electrochemical cell from a first discharged state to a first charged state is provided. The discharged electrochemical cell includes a cathode active material having a cathode band gap, an anode active material having an anode band gap, and an electrolyte. The method includes determining a band gap of the cathode active material, a band gap of the anode active material, or a band gap of each of the cathode active material and the anode active material. The method also includes illuminating the cathode active material with light having a first range of wavelengths that overlaps with the band gap of the cathode active material, illuminating the anode active material with light having a second range of wavelengths that overlaps with the band gap of the anode active material; or illuminating both the cathode active material with light having a first range of wavelengths that overlaps with the band gap of the cathode active material and the anode active material with light having a second range of wavelengths that overlaps with the band gap of the anode active material. The method also includes applying a voltage bias to charge the discharged electrochemical cell from the first discharged state to the first charged state. The electrochemical cell is a lithium ion battery, a sodium ion battery, a potassium ion battery, a magnesium ion battery, a lithium-air or lithium oxygen battery, or a lithium-sulfur battery. A time period required to charge the discharged electrochemical cell from the first discharged state to the first charged state while illuminated is less than a time period required for charging the discharged electrochemical cell while not illuminated or illuminated with light that does not have a wavelength that overlaps with the band gap of the cathode active material, the anode active material, or both the cathode active material and the anode active material.
In another aspect, a method of discharging a charged electrochemical cell from a first charged state to a first discharged state is provided. The charged electrochemical cell includes a cathode active material having a cathode band gap, an anode active material having an anode band gap, and an electrolyte. The method includes determining a band gap of the anode active material. The method also includes illuminating the anode active material with light having a first range of wavelengths that overlaps with the band gap of the anode active material. The method also includes applying a constant current to discharge the charged electrochemical cell from the first charged state to the first discharged state. A time period required to discharge the charged electrochemical cell from the first charged state to the first discharged state while illuminated is less than a time period required for discharging the charged electrochemical cell while not illuminated or illuminated with light that does not have a wavelength that overlaps with the band gap of the anode active material.
In some embodiments, the range of the first wavelength of light substantially matches the band gap of the cathode active material, and the range of the second wavelength of light substantially matches the band gap of the anode active material. In some embodiments, the range of first wavelengths of light is within the band gap of the cathode active material, and the range of second wavelengths of light is within the band gap of the anode active material. The light may be red light and/or ultraviolet light. A source of the red light or ultraviolet light may be a light emitting diode, a xenon lamp, or a laser. The electrochemical cell may be a lithium ion battery. The electrochemical cell may be a sodium ion battery. The electrochemical cell may be a potassium ion battery. The electrochemical cell may be a magnesium ion battery. The electrochemical cell may be a lithium-air battery or lithium-oxygen battery. The electrochemical cell may be a lithium-sulfur battery.
In some embodiments, the cathode active material includes a spinel, an olivine, a carbon-coated olivine, LiFePO4, LiCoO2, LiNiO2, LiNi1-xCoyM4zO2, LiMn0.5Ni0.5O2, LiMn1/3Co1/3Ni1/3O2, LiMn2O4, LiFeO2, LiM40.5Mn1.5O4, Li1+x″NiαMnβCoγM5δ′O2-z″Fz″, An′B12(M2O4)3, or VO2. M4 may be Al, Mg, Ti, B, Ga, Si, Mn, or Co. M5 may be Mg, Zn, Al, Ga, B, Zr, or Ti. A may be Li, Ag, Cu, Na, Mn, Fe, Co, Ni, Cu, or Zn. B1 may be Ti, V, Cr, Fe, or Zr. The variables in the chemical formulae may be 0≤x≤0.3, 0≤y≤0.5, 0≤z≤0.5, 0≤x″≤0.4, 0≤α≤1, 0≤β≤1, 0≤γ≤1, 0≤δ′≤0.4, 0≤z″≤0.4, 0≤n′≤3, and at least one of α, β and γ may be greater than 0.
In some embodiments, the cathode active material includes LiFePO4, LiCoO2, LiNiO2, LiMn0.5Ni0.5O2, LiMn1/3Co1/3Ni1/3O2, LiMn2O4, LiCr0.5Mn1.5O4, LiCrMnO4, LiFe0.5Mn1.5O4, LiCoMnO4, LiNi0.5Mn1.5O4, LiNiPO4, LiCoPO4, LiMnPO4, LiCOPO4F, LizMnO3, Li5FeO4, or Lix′(Met)O2, where Met is a transition metal and 1<x′≤2.
In some embodiments, the anode active material includes lithium, sodium, magnesium, sulfur, a conductive carbon material, silicon, silicon oxide, TiO2, Li4Ti5O12, or a mixture of any two or more thereof. The discharged electrochemical cell may further include a separator between the cathode and the anode.
Various embodiments are described hereinafter. It should be noted that the specific embodiments are not intended as an exhaustive description or as a limitation to the broader aspects discussed herein. One aspect described in conjunction with a particular embodiment is not necessarily limited to that embodiment and can be practiced with any other embodiment(s).
As used herein, “about” will be understood by persons of ordinary skill in the art and will vary to some extent depending upon the context in which it is used. If there are uses of the term which are not clear to persons of ordinary skill in the art, given the context in which it is used, “about” will mean up to plus or minus 10% of the particular term.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the elements (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the embodiments and does not pose a limitation on the scope of the claims unless otherwise stated. No language in the specification should be construed as indicating any non-claimed element as essential.
Disclosed herein are electrochemical cells (e.g., rechargeable batteries) and processes that allow for fast direct current charging and recharging without the severe effects produced through resistive heating. Charging is accomplished by irradiating the cathode electrode, the anode electrode, or both the cathode electrode and the anode electrode with light (also called electromagnetic radiation) while the battery is being charged or recharged. This process is sometimes called photo-accelerated fast charging. During photo-accelerated fast charging, the electrode(s) are irradiated with discrete optical wavelengths or narrow optical wavelength bands overlapping with the band gap(s) of the electrode(s) active material. When irradiated with narrowband wavelengths overlapping with its band gap, the electrode charged faster without detectable deleterious side effects in the battery, or destruction of the ability of the electrode to operate normally.
Also disclosed are electrochemical cells (e.g., rechargeable batteries) and processes that allow for fast direct current discharging without the severe effects produced through resistive heating. Discharging is accomplished by irradiating the anode electrode, with light (also called electromagnetic radiation) while the battery is being discharged. This process is sometimes called photo-accelerated fast discharging. During photo-accelerated fast discharging, the anode is irradiated with discrete optical wavelengths or narrow optical wavelength bands overlapping with the band gap of the anode active material. When irradiated with narrowband wavelengths, the anode discharged faster without, or with only substantially little, deleterious side effects in the battery, or destruction of the ability of the anode to normally operate. In some embodiments, photo-accelerated fast discharging is paired with photo-accelerated fast charging. In other embodiments, only one of photo-accelerated fast charging or photo-accelerated fast discharging are employed.
Besides fast charging and discharging, using discrete optical wavelengths or narrow optical wavelength bands for photo-accelerated fast charging and discharging has several benefits. Light having wavelengths that do not overlap with the bandgap(s) of the electrode active materials may not support photo-accelerated processes. Therefore, total light efficiency is increased by narrowly tailoring the irradiation light to overlap with the band gap(s) of the electrode active materials. Furthermore, since the total amount of light used for photo-accelerated charging and discharging is limited to narrowband wavelengths, the temperature of the battery during irradiation shows no, or substantially little, heating during charging.
Without being bound by any theory, irradiation of the electrode(s) with discrete optical wavelengths or narrow optical wavelength bands induces light-matter interactions with the electrode active material in the electrode. These light-matter interactions may locally alter the electronic nature of the electrode active material. Specifically, the electrode active material may absorb photons of light at the discrete wavelengths, causing electron excitation from the valence band to the conduction band. Electron excitation may facilitate electron movement and reduce the resistance to the flow of charge in the electrochemical cell. The wavelength range of the incident light is selected to have enough energy to induce relevant electronic excitations in the electrode active material while still being narrow enough to limit the total amount of light irradiation. Limiting the total amount of light illumination prevents or substantially reduces local heating of the electrochemical cell and increases photo-accelerated fast charging efficiency.
The discrete optical wavelengths or narrow optical wavelength bands have an energy matching, overlapping, or slightly higher than the energy of the band gap of the electrode material. If the photon energy is less than the energy of the band gap, then there is not sufficient energy to promote an electron from the valence band into the conduction band. If the photon energy is substantially higher than the energy of the band gap, then the photon energy may not match an energy level in the density of states of the electrode active material, and the photon energy may not promote the electron from the valence band into the conduction band. When the photon energy matches the energy of the band gap or otherwise has an energy that matches an energy level in the conduction band of the electrode active material, then the electrode active material may absorb the photon and excite an electron into the conduction band. Thus, the discrete optical wavelengths or short optical wavelength bands used to facilitate fast charging match the energy of the band gap of the electrode active material or otherwise have energies that match energy levels in the conduction band of the electrode active material.
The discrete optical wavelengths or narrow optical wavelength bands used for fast charging may be determined by determining the energy of the band gap of the electrode active material(s) of the electrode(s) and/or determining the density of states of the electrode active material(s). For reference, the band gap of the electrode active material may be the difference in energy between the Fermi level and an excited electronic state above the Fermi level in the electrode active material. For example, the excited electronic states above the Fermi level in the electrode active material may be t2g and eg electronic states. Photo-assisted electron excitation into these excited electronic states may facilitate fast charging. Thus, in some embodiments, the electrode active material may have t2g and/or eg electronic states above the Fermi level that facilitate photo-accelerated charging.
The band gap of the electrode active material may be calculated physically or theoretically using any reasonable methods. For example, the band gap of the electrode active material may be calculated experimentally from absorption spectra of the electrode active material (e.g., collected using UV/visible spectroscopy). As another example, the band gap may also be calculated computationally (e.g., using density functional theory).
Similar embodiments of a battery for photo-accelerated charging may include a quartz window and a transparent or mesh current collector on the anode side to irradiate the anode. Similar embodiments may include quartz windows and transparent or mesh current collectors on both the cathode and anode side of the battery to irradiate both the anode and the cathode. For example, an aluminum mesh may be used as the current collector on the cathode side and a copper mesh may be used as the current collector on the anode side.
In step 320, the battery electrode is illuminated with light having a discrete wavelength or wavelength band that overlaps with the band gap of the electrode active material. The wavelength band may be a narrow band of wavelengths. For example, the spectral width of the narrow band of wavelengths may be about 10 nanometers (nm) to about 100 nm (e.g., 10 nm, 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm, 90 nm, or 100 nm), or any value there between. The light may be in the ultraviolet (UV), visible, or near-infrared (IR) region of the light spectrum (i.e., having wavelengths of about 200 nm to about 1000 nm). For example, the light may be in the red region of the spectrum (i.e., having wavelengths of about 620 nm to about 750 nm). As another example, the light may be in the ultraviolet region of the spectrum (i.e., having wavelengths of about 315 nm to about 400 nm).
When both electrodes are illuminated, the light has two different discrete wavelengths or wavelength bands. In some cases, the two wavelength bands overlap and in other cases, the two wavelength bands do not overlap. The two wavelength bands may be spatially separated so that all or a large portion of light at wavelengths corresponding to the cathode is directed toward the cathode and all or a large portion of light at wavelengths corresponding to the anode is directed toward the anode. In some cases, two different illumination sources are employed, each illumination source producing light at wavelengths corresponding to only one of the electrodes. In some cases, one illumination source produces light and filters are used to select the wavelength bands corresponding to particular electrodes.
In step 330, a voltage and/or current is applied to the battery to charge/recharge or discharge the battery. The voltage and/or current applied may have any value reasonable for the electrode materials. The battery may be charged or discharged at a constant voltage. For example, a lithium-ion battery may be charged at a constant voltage of about 3.8 volts (V) to about 4.2 V (e.g., 4.07 V). The battery may be charged at a constant current. For example, the constant current may have a C-rate of about 0.1 C to about 30 C (e.g., 0.5C, 1C, 2 C, 5 C, 10 C, 20 C, or 30 C). The battery may be discharged at a constant voltage of about 1 V to about 2.5 V. The battery may be discharged at a constant current. For example, the constant current may have C-rate of about 0.1 C to about 30 C (e.g., 0.1 C, 0.5C, 1C, 2 C, 5 C, 10 C, 20 C, or 30 C).
Steps 320 and 330 may occur simultaneously or may substantially overlap. In some cases, the step of illumination 320 is started before the step of charging/discharging 330 and the step of illumination 320 is stopped after the step of charging/discharging 330 is stopped. In some cases, the step of charging/discharging 330 is started before the step of illumination 320 and the step of charging/discharging 330 is stopped after the step of illumination 320 is stopped.
The illumination source may be any source that may provide light to the electrode or electrodes of the electrochemical cell during charging. For example, the illumination source may be external to the electrochemical cell and used in conjunction with an optical window located in a housing for the electrochemical cell, such that the illumination light source may be used to direct light through the window to the cathode. The window may be a plastic, quartz, glass, BaF2, or other material that will allow for the passage of the light without substantial absorption in the wavelength of interest.
The illumination source may be a light emitting diode (LED) source. During a charging and/or discharging cycle the LED may be automatically turned on to illuminate the electrode. In some embodiments, the LED can be located inside the electrochemical cell near the electrode that is irradiated during charging such that the housing of the electrochemical cell does not need a window or port. In other embodiments, the LED can be located external to the electrochemical cell and light from the LED may pass through a window in the housing of the electrochemical cell toward the electrode during charging. When both electrodes in the electrochemical cell are irradiated during charging, a single LED may be used to irradiate both electrodes, or two different LEDs may be used to each irradiate a different electrode. A single LED may be used, or an array of LEDs may be used, depending on the desired light intensity.
In some embodiments, the illumination source may be an optical fiber paired with a light source (e.g., an LED). That is, the optical fiber can deliver light from the light source to the electrochemical cell. The optical fiber may be used to direct light through a window located in a housing for the electrochemical cell, or may be used to direct light directly into the cell through an optical fiber port in the housing of the electrochemical cell.
As noted above, the electrochemical cell contains a non-aqueous electrolyte and is thus a non-aqueous electrochemical cell. This thus may include other non-aqueous cells, but is not limited to a lithium ion battery; thus a sodium ion battery, a magnesium ion battery, lithium air or a lithium sulfur battery are envisioned whereby these chemistries interact positively with light to allow faster recharging.
In some embodiments, the electrode active material illuminated for photo-accelerated charging and/or discharging has t2g and eg electronic states above the Fermi level in the ultraviolet, visible, or near-infrared range of light. In some embodiments, the electrode active material has t2g and eg electronic states above the Fermi level in the visible range of light. Electronic transitions between t2g and eg (from t2g to eg or vice versa depending on the electronic structure of the material) above the Fermi level in the electrode active material induced by photon absorption due to illumination of the electrode material with narrowband light may provide photo-accelerated charging. As examples of suitable cathode active materials, LMO has Mn-t2g to Mn-eg transitions at about 620 nm and about 775 nm and LiCoO2 has t2g-eg transitions possible at about 300 nm and about 600 nm. As an example of an anode active material, Li4Ti5O12 is a spinel anode with Ti d states (both t2g and eg) above the fermi level in the ultraviolet light range. Any of these electronic transitions may be used for photo-accelerated charging.
The cathode may include an active material that is photo-active with a wide bandgap. The cathode active material may be a ceramic or a semiconductor. In some embodiments, the cathode active materials have band gaps ranging from approximately 1.3 eV to 4 eV. The band gap of LiMn2O4 spinel (LMO) in its fully discharged state is 1.99 eV. It stands to reason that the band gap increases as the material is delithiated to lambda-MnO2 spinel with a band gap of 2.3 eV. Thus Red LED light energy matches that of the LMO and delithiated LMO material.
Illustrative cathode active materials may include, but are not limited to, a spinel, an olivine, a carbon-coated olivine, LiFePO4, LiCoO2, LiNiO2, LiNi1-xCoyM4zO2, LiMn0.5Ni0.5O2, LiMn1/3Co1/3Ni1/3O2, LiMn2O4, LiFeO2, LiM40.5Mn1.5O4, Li1+x″NiαMnβCoγM5δ′O2-z″Fz″, or VO2. In the cathode active materials, M4 is Al, Mg, Ti, B, Ga, Si, Mn, or Co; M5 is Mg, Zn, Al, Ga, B, Zr, or Ti; A is Li, Ag, Cu, Na, Mn, Fe, Co, Ni, Cu, or Zn; B1 is Ti, V, Cr, Fe, or Zr; 0≤x≤ 0.3; 0≤y≤0.5; 0≤z≤0.5; 0≤x″≤0.4; 0≤α≤1; 0≤β≤1; 0≤γ≤1; 0≤δ′≤0.4; 0≤z″≤0.4; and 0≤n′≤3; with the proviso that at least one of α, β and γ is greater than 0. In some embodiments, the cathode includes LiFePO4, LiCoO2, LiNiO2, LiNi1-xCoyM4zO2, LiMn0.5Ni0.5O0.5O2, LiMn1/3C1/3Ni1/3O2, LiMn2O4, LiCr0.5Mn1.5O4, LiCrMnO4, LiFe0.5Mn1.5O4, LiCo0.5Mn1.5O4, LiCoMnO4, LiCoMnO4, LiNi0.5Mn1.5O4, LiNiPO4, LiCoPO4, LiMnPO4, LiCOPO4F, Li2MnO3, Li5FeO4, and Lix′(Met) O2, wherein Met is a transition metal and 1<x′≤2. In some embodiments, Met is Ni, Co, Mn, or a mixture of any two or more thereof. In some embodiments, Met is a mixture of Ni, Co, and Mn. In some embodiments, the cathode active material may include LiFePO4, LiCoO2, LiNiO2, LiNi1-xCoyM4zO2, LiMn0.5Ni0.5O2, LiMn1/3Co1/3Ni1/3O2, LiMn2O4, LiCr0.5Mn1.5O4, LiCrMnO4, LiFe0.5Mn1.5O4, LiCo0.5Mn1.5O4, LiCOMnO4, LiCOMnO4, LiNi0.5Mn1.5O4, LiNiPO4, LiCOPO4, LiMnPO4, LiCoPO4F, Li2MnO3, Li5FeO4, or Lix′(Met)O2, where Met is a transition metal and 1<x′≤2. Other materials may include metallic or semiconducting particles, or plasmonic particles that create nascent electric fields when irradiated by white light.
In some embodiments, the cathode may include a cathode active material that includes manganese. In such embodiments, the cathode active material may include, but is not limited to LiMn0.5Ni0.5O2, LiMn1/3Co1/3Ni1/3O2, LiMn0.3Co0.2Ni0.5O2, LiNixMnyO2 where 0<x≤0.95 and x+y equals 1, LiMn2O4, LiMn40.5O4, Li1-x′NiαMn62 CoγM5δ′O2-z″Fz″, LiMn0.5Ni0.5O2, LiMn1/3Co1/3Ni1/3O2, LiMn0.2Co0.2Ni0.6O2, LiMn0.1Co01Ni0.8O2, LiMn2O4, LiCr0.5Mn1.5O4, LiCrMnO4, LiFe0.5Mn1.5O4, LiCO0.5Mn1.5O4, LiCoMnO4, LiCoMnO4, LiNi0.5Mn1.5O4, LiMnPO4, LiNiPO4, LiCOPO4, or Li2MnO3, LiCoPO4F, Li2MnO3, Li5FeO4, or Lix′(Met)O2, Met is a transition metal and 1<x′≤2, and where M4 is Al, Mg, Ti, B, Ga, Si, Mn, or Co; M5 is Mg, Zn, Al, Ga, B, Zr, or Ti; 0≤x″≤0.4; 0≤α≤1; 0≤β≤1; 0≤γ≤1; 0≤δ′≤0.4; 0≤z″≤0.4; and 0≤n′≤3.
In some embodiments, the cathode may include a cathode active material that includes a disordered rock salt Li1+xMO2+δ where M is Mg, Zn, Al, Ti, a transition metal, or any combination of two or more thereof; a disordered layered Li1+xMO2+δ where M is Mg, Zn, Al, Ti, a transition metal, or any combination of two or more thereof; a disordered spinel cathode material; a layered-spinel cathode material; a layered-layered-spinel cathode material; a DRX composite; an intergrowth of any two or more thereof; or any combination of two or more thereof.
In additional embodiments, the cathode or cathode active material may consist of disordered rock salt cathodes (so called ‘DRX’), disordered layered Li1+xMO2+δ cathodes, and disordered spinel cathodes, and composites thereof. Cathode materials that have low electrical and Li ionic conductivity all benefit from photo-assisted light charging which assists in speeding up transport properties in cathode oxides.
The anode may include an active material that is photo-active with a wide bandgap. The anode active material may be a ceramic or a semiconductor. In some embodiments, the anode active materials have band gaps ranging from approximately 1.3 eV to 4 eV. Some embodiments include photo-active electrode materials in anodes and cathodes, while other embodiments include photo-active electrode materials in only one of the anode or cathode of the battery. For graphite, the band gap begins as zero, but as it is charged the bandgap increase and for fully lithiated LiC6 (372 mAh/g) it is approximately 2 eV, thus demonstrating charge transfer between the Li and the graphite hexagonal planes. With a value of 2 eV, that energy of the band gap is commensurate with the light energy of UV light, and thus would be excited by UV light intensity on the material.
The anode includes metallic anode active materials such as lithium, sodium, or magnesium; sulfur materials; metal oxides such as TiO2 or Li4Ti5O12; or carbon materials including, but not limited to, synthetic graphite, natural graphite, amorphous carbon, hard carbon, soft carbon, acetylene black, mesocarbon microbeads (MCMB), carbon black, Ketjen® black, mesoporous carbon, porous carbon matrix, carbon nanotube, carbon nanofiber, or graphene. In any of the above embodiments, the anode may include a graphite material, alloys, intermetallics, silicon, silicon oxides, TiO2 and Li4Ti5O12, and composites thereof. For example, the anode active material may include a metallic anode material intercalated within a host material, where the metallic anode material includes, but is not limited to, lithium, sodium, or magnesium, and the host material may be an active carbon material including, but not limited to, synthetic graphite, natural graphite, amorphous carbon, hard carbon, soft carbon, acetylene black, mesocarbon microbeads (MCMB), carbon black, Ketjen® black, mesoporous carbon, porous carbon matrix, carbon nanotube, carbon nanofiber, or graphene. In other embodiments, the metallic anode material includes, but is not limited to, lithium, sodium, or magnesium, and the host material may be an alloy, intermetallic, silicon, silicon oxide, TiO2, Li4Ti5O12, or mixtures of any two or more thereof. In some embodiments, the anode active material is a lithiated carbon material such as lithiated graphite.
To balance the electrodes and eliminate or substantially reduce the effect of lithium plating on the anode, a slightly larger than 1 N/P ratio may be chosen. The N/P ratio is the ratio of anode capacity to cathode capacity. The N/P ratio may be about 1.0 to about 1.5. For example, the N/P ratio may be about 1.1, 1.19, 1.21, or 1.35.
The cathodes and/or anodes of the lithium ion cells may also include a current collector. Current collectors for the anode and/or the cathode may include those of indium-doped tin oxide, PET with indium-doped tin oxide, nickel, copper, stainless steel, titanium, tantalum, platinum, gold, aluminum, nickel, cobalt nickel alloy, highly alloyed ferritic stainless steel containing molybdenum and chromium, or nickel-, chromium-, or molybdenum-containing alloys. The current collector may be a solid foil, a solid foam, or a solid mesh, depending on the transparency of the material and whether the current collector's electrode is illuminated. In some embodiments, the current collector additionally includes a ring of conductive foil to increase conductivity between the current collector and the battery casing.
The anodes and cathodes may include a binder that holds the active material and other materials in the electrode to the current collector. Illustrative binders include, but are not limited to, polyvinylidene difluoride (PVDF), polyvinyl alcohol (PVA), polyethylene, polystyrene, polyethylene oxide, polytetrafluoroethylene (Teflon), polyacrylonitrile, polyimide, styrene butadiene rubber (SBR), carboxy methyl cellulose (CMC), alginate, gelatin, a copolymer of any two or more such polymers, or a blend of any two or more such polymers.
The electrochemical cells may also include a separator between the cathode and anode to prevent shorting of the cell. Suitable separators include those such as, but not limited to, a microporous polymer film that is nylon, cellulose, nitrocellulose, polysulfone, polyacrylonitrile, polyvinylidene fluoride, polypropylene, polyethylene, polybutene, or a blend or copolymer thereof. In some embodiments, the separator is an electron beam treated micro-porous polyolefin separator. In some embodiments, the separator is a shut-down separator. Commercially available separators include those such as, but not limited to, Celgard® 2025 and 3501, Tonen separators, and ceramic-coated separators.
The non-aqueous electrolyte may include a non-aqueous solvent and a salt. Illustrative non-aqueous solvents include, but are not limited to, silanes, siloxanes, ethylene carbonate, dimethylcarbonate, diethylcarbonate, propylene carbonate, dioloxane, γ-butyrolactone, γ-butyrolactone, dimethyl ether, a silane, siloxane N-methyl acetamide, acetonitrile, an acetal, a ketal, esters, a carbonates, a sulfone, a sulfite, sulfolane, an aliphatic ether, a cyclic ether, a glyme, a polyether, a phosphate ester, a siloxane, a N-alkylpyrrolidone, fluoro ether and fluoro esters, fluoroethylene carbonate, or adiponitrile, or a fluorinated solvent. Illustrative fluorinated solvents include those represented by Formula I, II, III, or IV:
R1—O—R2 Formula I
R1—C(O)O—R2 Formula II
R1—-OC(O)O—R2 Formula III
R1—S(OO)—R2 Formula V
In Formulas I, II, III, IV, and V, R1 and R2 are individually an alkyl or CaHbFc group; R3 and R5 are individually O or CR6R7; R4 is O or C═O; each R6 and R7 is individually H, F or a CaHbFc group; each b is individually from 0 to 2a; each c is individually from 1 to 2a+1; and each a is individually an integer from 1 to 20. However, the formulae are also subject to the following provisos: at least one of R1 and R2 is a CaHbFc group; at least one R6 or R7 is other than H, and R4 is not O when R3 or R5 is O. In some embodiments, R1 and R2 are individually CF2CF3; CF2CHF2; CF2CH2F; CF2CH3; CF2CF2CF3; CF2CF2CHF2; CF2CF2CH2F; CF2CF2CH3; CF2CF2CF2CF3; CF2CF2CF2CHF2; CF2CF2CF2CH2F; CF2CF2CF2CH3; CF2CF2CF2CF2CF3; CF2CF2CF2CF2CHF2; CF2CF2CF2CF2CH2F; CF2CF2CF2CF2CH3; or CF2CF2OCF3. In some embodiments, the fluorinated solvent includes CHF2CF2OCF2CF2CF2H;
As noted, the non-aqueous electrolyte may include a non-aqueous solvent and a salt. The salt may be a salt as known for use in a lithium ion, sodium ion, magnesium ion, or other battery. For example, the salt may be a lithium salt. Suitable lithium salts include, but are not limited to, LiBr, LiI, LiSCN, LiBF4, LiAlF4, LiPF6, LiAsF6, LiClO4, Li2SO4, LiB(Ph)4, LiAlO2, Li[N(FSO2)2], Li[SO3CH3], Li[BF3(C2F5)], Li[PF3(CF2CF3)3], Li[B(C2O4)2], Li[B(C2O4)F2], Li[PF4(C2O4)], Li[PF2(C2O4)2], Li[CF3CO2], Li[C2F5CO2], Li[N(CF3SO2)2], Li[C(SO2CF3)3], Li[N(C2F5SO2)2], Li[CF3SO3], Li2B12X12-nHn, Li2B10X10-n′Hn′, Li2Sx″, (LiSx″R1)y, (LiSex″R1)y, and lithium alkyl fluorophosphates; where X is a halogen, n is an integer from 0 to 12, n′ is an integer from 0 to 10, x″ is an integer from 1 to 20, y is an integer from 1 to 3, and R1 is H, alkyl, alkenyl, aryl, ether, F, CF3, COCF3, SO2CF3, or SO2F. In any of the above embodiments, the salt includes Li[B(C2O4)2], Li[B(C2O4)F2], LiClO4, LiBF4, LiAsF6, LiPF6, LiCF3SO3, Li[N(CF3SO2)2], Li[C(CF3SO2)3], Li[N(SO2C2F5)2], or a lithium alkyl fluorophosphate.
In another aspect, a process is providing for charging a discharged electrochemical cell, the electrochemical cell being any of those as described above in any embodiment. The process includes applying a voltage bias to the discharged electrochemical cell; and illuminating one or both electrodes with a light source at a discrete wavelength band corresponding to the band gaps of the one or both electrodes. The discharged electrochemical cell comprises a cathode, an anode, and a non-aqueous electrolyte. The illumination source may be a light emitting diode or a laser providing light that may pass through a window in a housing of the electrochemical cell.
In the process, the illumination source may be a light source. The light source may, in some embodiments be a broadband white light source filtered to a narrowband light before it reaches the electrode. For example, the illumination source may be the sun or an electric discharge lamp (e.g., a xenon arc lamp) with a light filter. In other embodiments, the light source may be an electroluminescent light source having a narrowband light emission (e.g., a light-emitting diode, organic light-emitting diode, or laser. In some cases, a filter may be employed with the electroluminescent light source to further narrow the wavelength band. In the process, the electrochemical cell may be a lithium ion battery, a sodium ion battery, a magnesium ion battery, or a sulfur battery. The use of the illumination source for the one or two electrodes may result in a reduction in charging time. In some embodiments, the reduction is a 10% reduction in charging time compared to a cell without the illumination source. This includes charging time reductions of 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, or 80%, or more. In some embodiments, the reduction in charging time is a 25% reduction in charging time compared to a cell without the illumination source. In some embodiments, the reduction in charging time is a 50% reduction in charging time compared to a cell without the illumination source. In some embodiments, the reduction in charging time is a 75% reduction in charging time compared to a cell without the illumination source. In some embodiments, the reduction in charging time is a 25-75% reduction in charging time compared to a cell without the illumination source.
Also disclosed herein are light stations that may be used in conjunction with electrical charging stations for recharging electric vehicles or hybrid electric vehicles. For example, existing gas stations, rest areas, or other roadway stations employ light stations using existing electrical infrastructure at their locations to provide power to the illumination source for photo-accelerated charging processes or hybrid or electric vehicle batteries.
The present invention, thus generally described, will be understood more readily by reference to the following examples, which are provided by way of illustration and are not intended to be limiting of the present invention.
Spinel LiMn2O4 (LMO) is of particular interest for high current applications because it has a three-dimensional network available for relatively unhindered Li+ diffusion, leading to fast lithiation/delithiation kinetics. The effect of discrete wavelengths of light on the electrochemical performance of the LMO cathode in voltage holds or dynamic charging processes in a Li-ion battery was investigated. Illuminating with red light (2.0 eV) resulted in a higher charging rate compared to ultraviolet (3.2 eV) illumination of equal optical power and dark conditions. The selective effectiveness of red light in enhancing electrochemical kinetics was analyzed in the context of the electronic structure and possible excitations, revealing the importance of d-d orbital electronic transitions in Mn. These conclusions were correlated with X-ray absorption spectroscopy (XAS) data, which unveiled that the cubic crystal lattice shrunk under red light and the magnitude of the change, manifested in reduction of Mn-Mn bond length, was a function of the electrode state-of-charge (SOC).
Optically driven electronic transitions are often associated with low energy processes where electrons are moved from ground state to an excited state. This absorption of light results in the visible appearance of color. For demonstration of fundamental light interactions with LMO, semi-transparent thin-films were prepared by a sol-gel method. X-ray diffraction data shown in confirmed the cubic spinel structure.
To evaluate the effect of LED light illumination on LMO during charging, a windowed coin cell was developed, as described above. Indium tin oxide (ITO) coated on a polyethylene terephthalate (PET) substrate was used as a transparent current collector for electrode laminates. ITO/PET was chosen as the transparent current collector for its high visible transmittance and electrochemical stability at cathodic voltages in lithium ion batteries, and for ITO's negligible photoresponse. LMO-containing binder and carbon slurries were then coated onto the transparent current collector and, upon drying, were punched into 15 mm discs. An outer ring was scraped from the electrode discs, leaving behind an 11 mm diameter cathode with an edge-deleted outer ring of exposed current collector. An aluminum foil annulus with inner diameter of 11 mm and outer diameter 18 mm was placed on the edge-deleted electrode disc such that electrical contact could be made to the coin cell case. LMO half cells were assembled with an 8 mm hole drilled from the coin cell case allowing direct illumination of the LMO electrode through the transparent current collector. To insulate the cell from the atmosphere while allowing illumination of the electrode, a quartz window was sealed onto the coin cell case using electrolyte stable epoxy. The cell was sealed from the atmosphere because, among other things, humid air is detrimental to lithium ion battery electrolyte performance.
Windowed coin cells performed reliably in galvanostatic cycling, showing no signs of water ingress into the cell. Cells using ITO current collectors showed specific capacity in galvanostatic cycling about 6% lower than those of cells with a standard opaque aluminum foil current collector, which, without being bound by any theory, may be due to the higher in-plane electrical resistance of the ITO compared with that of the Al. Even with its higher in-plane electrical resistance, ITO is still a suitable material for the current collectors in these batteries. No apparent electrochemical degradation or significant capacity fade of the cells was observed using ITO over the course of 10 cycles. To test the electrochemistry under illumination, windowed coin cells were illuminated with LEDs mounted 20 cm from the surface of the cell. In order to probe the kinetics of delithiation most directly upon illumination, batteries were held at a constant voltage and the current was allowed to fluctuate. The LEDs were allowed to illuminate the cell for 5 minutes (min), at which point a constant voltage of 4.07 V was applied across the coin cell for 20 min, while maintaining illumination. 4.07 V was chosen because it corresponds to the high slope region in the center of the charging curve. In chronoamperometry in batteries, holding voltage in a high slope region allows for reproducible targeting of the same state of charge, unlike in a plateau, where a small change in applied voltage may have a large impact on current response. Holding at the top end of the voltage window however may result in abusive cycling conditions (very high current, large temperature changes), which can quickly degrade the battery, so 4.07 V is a favorable region to get reliable electrochemical data. There was no significant negative impact to the electrolyte performance as a result of illumination. Optical power for each LED at the surface of the cell was adjusted to be equal to 180 mW cm−2 by calibration of the LED driving current. During experiments, temperature was monitored, and cells were cooled by compressed air to prevent temperature changes due to light irradiation. Because the temperature only changed by about 1.5° C. from ambient, the temperature changes during illumination did not significantly affect electrochemical results.
Electrochemical performance of LMO windowed cells under illumination.
The chronoamperometry and chronocoulometry results are shown in
Without being bound by any theory, when the electrochemical performance of the red-light illuminated cell was considered alongside the LMO density of states (
Conversely, without being bound by any theory, because there are no available electronic states 3.2 eV above the Fermi level, the UV light may not promote an electron from a Mn-t2g state to any Mn-eg state. Instead, the only possible excitation may be from an O-2p state into an unoccupied Mn-t2g state. This lack of d-d orbital interaction/excitation when UV light is applied to the electrode may be the reason for the lack of electrochemical performance enhancement with UV light. As a result, red light is more favorable for inducing photo-accelerated charging in LMO, despite its lower energy when compared to UV.
A non-gated (non-pulsed) optical light pump-X-ray structural probe experiment (X-ray absorption spectroscopy; XAS) was employed to determine the effect that light illumination has on the LMO crystal lattice. While lithium cations were not moved around in the structure under an electrical circuit in this ex-situ X-ray experiment, the structural displacement of atoms as a result of their interaction and absorption of light energy was measured, and a priori, the cross-section of electron excitation of Mn-t2g to Mn-eg transitions within the MnO6 octahedra of LMO. LMO electrodes extracted from coin cells were analyzed using X-ray absorption fine structure (XAFS) and X-ray absorption near edge structure (XANES). Data was collected first in the dark, and then electrodes were illuminated continuously with LED light during data acquisition. Samples were in a state of either 0%, 33%, 67%, or 100% state-of-charge (SOC). At 0% SOC, there was a nominally equal amount of Mn (III) and Mn (IV) present in the electrode. As SOC increased, the ratio of Mn (III) to Mn(IV) decreased until there was no Mn(III) present, resulting in λ-MnO2 upon full delithiation. Thus, conducting XAS with varied SOC with and without illumination made it possible to (1) examine the impact of average Mn oxidation state on localized LMO structural changes, and (2) determine the role that excited state electron population into higher energy Mn-eg orbitals has on the Jahn-Teller distortion of ideal MnO6 octahedral species (i.e. symmetrical d3 Mn4+ motif).
There was a blueshift of the Mn K-edge absorption maximum in XANES spectra of LMO electrodes at 0% SOC under red light illumination as compared to dark, indicating the presence of a photo-excited state (
In addition to XANES, XAFS provides detailed information about the Mn interatomic distances and coordination environment. XAFS spectra indicated a clear shift to smaller R (distance to neighboring atom) in the Mn-O (1st shell) and Mn-Mn (2nd shell) peaks during illumination with red light (0% and 100% SOC shown in
Fitting of the XAFS data revealed that Mn-Mn interatomic distance shrunk with illumination with red light, and as observed in the spectra, the magnitude of the change was reduced as SOC increased (
The photo-accelerated charging may be further increased through use of dopants to enhance probability of certain transitions, or combination of wavelengths to impact multiple states of charge. As the state of charge increased, the energy of the Mn-t2g bands changed relative the fermi level, so a polychromatic light may be more effective at capturing the photoexcitation for the full range of the state of charge. The relationship between photoexcitation in Mn d electrons and photo-accelerated fast charging may be applied to other materials systems of interest to the electrochemical energy storage community. For example, LiCoO2, another commercial cathode system, has t2g-eg transitions possible at ˜300 nm and ˜600 nm, which may be used for photo-accelerated fast charging. Besides cathodes, lithium ion battery anodes are also notable for issues during high-rate charging. Li4Ti5O12 is a spinel anode with Ti d states (both t2g and eg) above the fermi level in the visible range that may benefit from photo-accelerated charging.
Fast-charging electrochemistry of LMO was investigated under illumination by red and UV LEDs. It was found that red light provoked an electrochemical response much stronger than that of UV light for acceleration of charging current in LMO half cells. Using the calculated density of states as a guide, in concert with XAS methods, it was demonstrated that the enhanced electrochemical performance may be a result of electronic excitation from the Mn-t2g state into available Mn-eg states. This excitation is possible by absorption of red light; however, the absorption process in UV light may be dominated by excitation of electrons from O-2p into available Mn-t2g states, which is ineffective in promoting enhanced electrochemistry.
LMO thin film synthesis: LMO thin films were synthesized according to the sol-gel method described in Rho, et al. J. Electrochem. Soc. 150, A107 (2003). In brief, isopropanol, polyvinylpyrrolidone (Mw=40,000), acetic acid, lithium isopropoxide, manganese (II) acetate tetrahydrate, and water were combined in a mole ratio 40:2:20:1:2:40. All sol-gel materials were purchased from Sigma Aldrich. The sol-gel mixture was spin-coated onto quartz or silicon wafer substrates, which were cleaned by sonication in acetone and isopropanol, and then treated with UV/ozone for 10 minutes. The sol-gel was coated onto the cleaned substrates at 3000 RPM for 15 seconds. The as-prepared sol-gel films were then annealed at 800° C. in air for 1 hour.
LMO powder synthesis: LMO powder was prepared by mixing manganese (II) carbonate (Sigma Aldrich) with lithium hydroxide monohydrate (Sigma Aldrich) in a Mn:Li ratio of 2:1. The powders were mixed in a mortar and pestle for 15 mins before heating at 750° C. in air for 12 h. After cooling, the powder was mixed with mortar and pestle for an additional 15 mins and heated at 750° C. for 12 h again in air to ensure complete conversion. XRD was performed to verify phase purity.
Electrochemical characterization: A cathode electrode slurry was prepared by mixing LMO (80 wt %) with Super P® (10 wt %, MTI Corp, a conductive carbon) and polyvinylidene difluoride binder (10 wt %, APV Engineered Coatings, “PVDF”) in an N-methyl-2-pyrrolidone (NMP, Alfa Aesar). The slurry was doctor blade coated onto either a transparent indium tin oxide/polyethylene terephthalate (ITO/PET) current collector or Al foil, and dried at 70°° C. overnight. A typical electrode loading was about 4.2 mg LMO cm−2. Electrode disks were punched from the coated substrates and assembled into size 2032 coin cells in an argon-filled glove box having oxygen and moisture levels of less than 1 ppm. Electrochemical cells were composed of a lithium metal counter electrode (MTI), Celgard® 2300 separator, and 1.2 M LiPF6 dissolved in a mixture of ethylene carbonate and ethyl methyl carbonate 3:7, by weight (Tomiyama). Electrochemical measurements were taken using a Bio-Logic VMP3 multichannel potentiostat. Galvanostatic cycling was conducted at a C/10 rate in the voltage range of 3.5 V-4.4 V. After the windowed cell was assembled, they underwent 3 galvanostatic formation cycles, 3 chronoamperometry (20 min 4.07 V) events, and subsequent chronopotentiometry (C/5 discharge to 3.5 V) cycles to ensure reliability prior to LED illumination. During ‘light on’ experiments, compressed air cooling was activated, and the LED was turned on for 5 minutes prior to beginning voltage hold. During discharge, the LED and cooling were both turned off. Electrochemical impedance spectroscopy (EIS) measurements were taken from a frequency of 0.1 Hz to 100 kHz.
LED illumination setup: For the ‘light on’ experiments UV (385 nm) and red (623 nm) LEDs (Thorlabs SOLIS-385C, and SOLIS-623C, respectively) were mounted on a breadboard. Windowed coin cells were mounted 20 cm from the LED using an adjustable lens mount (Thorlabs), and electrical contact was made via a coin cell holder (Keystone electronics). A thermocouple was mounted to contact the coin cell, and the temperature was monitored using a data logger thermometer (Omega Engineering HH378). For safety, all components were contained within an interlocked optical enclosure to prevent light leakage into the lab. Not only was compressed air directed at the cell for cooling, but additional compressed air for cooling was fed into the enclosure to prevent temperature changes on the windowed coin cell during light exposure. LED power was measured using a Newport 843-R power meter, and incident optical power from each LED was calibrated to be equal at the surface of the cell. Calibration curves resulted in a driving current of 1125 mA for the UV LED and 8000 mA for the red LED for an optical power of 180 mW cm−2.
Materials characterization: UV/Vis absorption and transmittance measurements were conducted using a Cary 5000 UV-Vis-NIR spectrophotometer. XRD on thin films was conducted using a Bruker AXS D8 DISCOVER GADDS Microdiffractometer with Cu Kα radiation (λ=0.154 nm). XRD on LMO powder was done using a Bruker D8 diffractometer with Cu Kα radiation (λ=0.154 nm).
XAS experimental details: LMO electrodes on Al current collectors were assembled into coin cells as described above. All cells underwent three galvanostatic cycles between 3.5 V and 4.4 V, at which point they underwent galvanostatic charge to a varied SOC based on a fraction of the capacity of the previous cycle correspond to either 33%, 67%, or 100%. Then, in an argon-filled glove box, the cells were disassembled, and the electrodes removed and sealed in a polyethylene pouch. Mn K-edge XAS measurements were conducted on the bending magnet (10BM) beamline of the Materials Research Collaborative Access Team in the Advanced Photon Source at Argonne National Laboratory. Electrode samples were measured in transmission mode using ion chamber detectors for both incident and transmitted beams. A third detector in the series simultaneously collected a metallic Mn reference spectrum with each measurement for energy calibration. The zero-crossing of the crossing of the second derivative was set to 6,537.7 eV. LEDs were mounted 20 cm from the sample, and the same optical power was used as described above. Samples were measured first in dark and then in red or UV illumination. XAFS fitting was performed using Artemis software, in which amplitude reduction factor, Debye-Waller factor, energy change, and interatomic distance were fitted based on well-known spinel LMO crystal data and scattering paths.
In this example, light-emitting diode (LED) photo-assisted fast charging was applied to large bandgap Li4Ti5O12 (LTO) cubic spinel to supplement charging speed through material structure-electronic coupling. The ion diffusion and addition of nearly 3 lithium cations during the electrochemical lithiation reaction to the product cubic Li7Ti5O12 spinel is increased by 1.3 times through ultraviolet (UV) LED-generated light irradiation on to the electrode interface. This ultimately resulted in a decrease in charging time by approximately 30% under ambient conditions. Red LED light, in contrast, did not provide enough energy to the system to speed up the reaction. Without being bound by any theory, the light energy tuned to the band gap of the material may lower the activation energy barrier to lithium motion within the two-phase reaction front due to the production of localized and less highly charged photo-reduced Ti(3+) metal centers.
Electrochemical (de) intercalation reactions that occur within electrodes in lithium-ion batteries feature lithium-ion motion in the bulk and charge-balancing electron hopping between metal centers and/or band filling/unfilling processes. Charging processes in lithium-ion batteries may be accelerated by perturbation of lithium-ion diffusion or the mechanism of band filling/unfilling.
Since fast charging and discharging processes are limited by the kinetics in the anode and in the cathode, photo-accelerated electrochemical processes were studied in the anode.
To evaluate the photon effect of light on anodes, a demonstration with lithium titanium oxide (LTO, Li4 Ti5O12) spinel anode was performed to probe the photo-accelerated fast charging mechanism. Using 20 minutes-long chronoamperometry experiments, the anode gained 30% more capacity under illumination of UV light compared to both the dark conditions and red light illumination conditions. Different results obtained from light and dark conditions indicated that a lower electronic impedance and faster diffusion of Lit ion may be observed in the lithiation (charging) process in the anode active materials. The electron excitation from the Fermi level to the conduction band may account for the fast charging property of LTO, and the electronic transition may use photon energy matching the band gap for excitation. Therefore, by using both photon-active cathode and anode materials, faster charging speeds of full cells may be achieved under dual illumination of both the cathode and the anode.
Electrode preparation and cell fabrication: The LTO electrodes were prepared by traditional doctor blade method to obtain the uniform coating. In order to enhance the light penetration and increase the interaction area, a porous Ni foam substrate was applied in anode electrode as the current collector. Upon drying in the vacuum oven, 15 mm LTO on Ni foam discs were punched out and assembled in a windowed coin cell. The open window on the coin cell case was purposely designed by creating a hole with a diameter of 8 mm so to expose the LTO electrode surface directly for light interaction. Outside the window, a transparent quartz disc was glued by epoxy to protect the cell from atmosphere. Such self-standing foam electrode may be convenient for future usage in transparent pouch cells. Scanning electron microscope (SEM) and energy-dispersive spectroscopy (EDS) mapping images confirmed the uniform coating of the LTO laminate. Galvanostatic cycling profiles between the voltage from 1 V vs. Li+/0 to 2.5 V vs. Li+/0 showed reliability and accuracy of the as-prepared LTO windowed coin cell.
Electrochemistry characterization: Fast-charging phenomenon was detected in the electrode material under illumination with a specific paired wavelength of light. The photon energy generated through the light source matches the energy of LTO's band gap to excite electrons from the ground state to a state in the conduction band. Considering the electronic structure in the LTO electrode, LED light with photon energy of about 3 eV was hypothesized to provoke the rapid charging behavior. To investigate this hypothesis, LEDs with selective wavelengths were prepared to provide the optical driving force. The electrochemical performance of the windowed coin cell was characterized at both “light on” and “light off” conditions in a dark optical enclosure. Prior to light experiments, LEDs were adjusted to the same level of incident power (mW/cm2). Compressed air working as the cooling gas was kept on during the “light on” period to insulate any heat effect from LED irradiation. The temperature in the cell and atmosphere were also recorded by thermocouples along with the experiment.
To investigate the influence of light on fast charging behavior, the current flowing in the windowed coin cell was collected while applying constant voltage with or without illumination, followed by galvanostatic charging in dark conditions. Two constant voltages, 1.2 V and 1.4 V were chosen to provide a reasonable current and capacity. A UV LED with a sufficient power (3.2 eV photon energy) was first allowed to shine on the cell. As predicted, a higher current was observed within the first 200 seconds of illumination in the chronoamperometry experiment at 1.2 V. Meanwhile, in a 20 minutes-long chronoamperometry test, UV light illumination contributed to a faster lithiation process compared to the dark state (
For practical applications, the voltage efficiency (VE) and energy efficiency (EE) of lithium ion battery may be considered. Energy efficiency represents the utilization of chemical energy stored in lithium-ion cells at discharge or the utilization of electrical energy toward storing chemical energy charge. VE was calculated based on cyclic voltammetry (CV) profiles. An anodic peak shift towards the left was observed from CV curves with illumination, which indicates the voltage efficiency improved with UV illumination, indicating the potential increase of EE. Different current rates were applied in both light and dark states. The LTO windowed coin cell demonstrated stable cycling performance even at a 4C rate. Besides, the current efficiency calculated based on the galvanostatic curves showed the LTO windowed cell with UV illumination had better EE compared to that in the dark state.
In summary, in a demonstration with the LTO spinel anode, the LTO spinel anode had a faster charging speed of about 17% when UV light illuminated the anode, as compared to charging the anode in the dark state. The charging current rate was unchanged from the performance in the dark condition when the light energy (such as red light) was not electronically coupled to the anode material band gap. The band gap of LTO may be better matched to the incident energy of UV light with an initial bandgap of approximately 3 eV. Photo-accelerated electrochemical reactions in batteries may be associated with electron-hole formation in intrinsically wide-band gap insulators or semiconducting materials.
In this example, a photo-accelerated full cell system was developed. The full cell included a LiMn2O4 (LMO) spinel cathode and a Li4Ti5O12 (LTO) anode. Previously in half-cell experiments, the LMO cathode demonstrated a 13% increase in cell charge capacity when 623 nm red light was shone on the LMO electrode during a 4.07 V constant voltage charge, compared to cells in the dark. Also previously in half-cell experiments, the LTO anode demonstrated increased speed of discharging when illuminated with UV light, resulting in a 17% higher final cell discharge capacity after applying 1.25 V for 20 minutes compared to cells kept in the dark. This example presents the performance of LTO/LMO full cells and discusses the photo-effect in the full cell system.
Cathode electrodes were prepared by mixing LMO (80 wt %, Sigma) with Super P (10 wt %, MTI Corp) and PVDF binder (10 wt %, APV Engineered Coatings) in an N-Methyl-2-pyrrolidone (NMP, Alfa Aesar) slurry. The slurry was doctor blade coated onto Al foil, Al mesh, and ITO/PET and dried at 70° C. overnight. The same method was used to prepare the anode electrode. LTO (70 wt %, MTI Corp) with Super P (20 wt %, MTI Corp) and PVDF binder (10 wt %, APV Engineered Coatings) in an N-Methyl-2-pyrrolidone (NMP, Alfa Aesar) were mixed together to prepare the anode slurry. The anode slurry was doctor blade coated onto Cu foil, Cu mesh, and Ni foam and dried at 70°° C. overnight. Electrode disks were punched and assembled into size 2032 coin cells in an argon glove box with oxygen and moisture levels below 1 ppm. Full cells were composed of a cathode electrode, an anode electrode, Celgard 2300 separator, and 1.2 M LiPF6 dissolved in a mixture of ethylene carbonate and ethyl methyl carbonate in a ratio of 3:7 by weight (Tomiyama). All cells underwent three formation galvanostatic cycles between 2.2 V and 3.0 V.
In this study, three different combinations of current collectors were evaluated. To establish a reference for galvanostatic cycles at 0.1C of LMO/LTO full cell, coin cell 1 with conventional Al foil and Cu foil current collectors is used for comparison. Based on the previous study, Ni foam was used for the LTO electrode and ITO/PET was used for the LMO electrode in coin cell 2 (
To assess the performance of the cells, three galvanostatic cycles were conducted at 0.1 C for cell formation. Then, a potentiostatic step was employed at a constant voltage for a limited time to charge the cells, followed by a galvanostatic step at 0.1 C to discharge the cells. A voltage was selected that allows for fast charging while minimizing overpotential. To select the voltage, the third galvanostatic cycle (
To illuminate the electrode surface, open coin cells with single side windows were assembled, with the window on either the anode or the cathode side. Prior research showed that when the LTO electrode faced the window, 365 nm UV light illumination provoked faster charging, and 623 nm red light illumination generated rapid charging in the cell when the LMO electrode faced the window. To balance the two electrodes and eliminate the effect of lithium plating on the anode, a slightly larger than 1 N/P ratio was chosen. After three galvanostatic cycles, cells were first cycled in the dark, and then in the light. For each cell, EIS was conducted, and then the cells were charged at 2.75 V constant voltage and discharged at 0.1 C constant current.
These results indicated that the cells performed differently based on the N/P ratio. To make the electrodes active material loading mass almost the same, the N/P ratio was increased to 1.35 in coin cells 6 and 7. Coin cell 6 had the LTO electrode facing the window. Coin cell 7 had the LMO electrode facing the window.
To investigate why red light did not generate fast charging in full cells with an N/P ratio around 1.2, cyclic voltammetry (CV) was used to characterize the lithium diffusivity of the cell. By increasing the scan rate in the CV testing, the cell oxidation peak current and potential became larger due to overpotential. By linear fitting using the Randles-Sevchik equation at the oxidation peak, the lithium-ion diffusion coefficient was calculated, where the lithium-ion diffusion coefficient represents the overall ion diffusion speed in the cell.
In full cells, the lithium ion diffusivity of two electrodes cannot be characterized separately. To address this issue, a closed coin cell (coin cell 8) without a window was used with an LTO electrode and lithium metal electrode to simulate the LTO electrode in the full cell, and another coin cell (coin cell 9) with a window with an LMO electrode and lithium metal electrode were used to simulate the LMO electrode in the full cell. By changing the active material loading mass, the LTO electrode in coin cell 8 and the LMO electrode in coin cell 9 simulated a full cell with an N/P ratio of 1.2.
Since LMO has a two-step reaction, two corresponding peaks were shown in the CV curve of coin cell 9, and the diffusion coefficient increased by 7% and 10%, respectively, under illumination with 623 nm light. These results indicate that illumination of the LMO with 623 nm red light provoked faster lithium diffusivity.
In contrast, in closed coin cell 8, the lithium-ion diffusivity coefficient was much smaller than in coin cell 9, indicating that the lithium diffusivity at the LTO electrode in full cells may limit the kinetics. Even if red light provokes faster lithium movement at the LMO electrode, the overall lithium diffusivity in the full cell is limited by the LTO electrode, thereby limiting the full cell charging capacity.
To increase the N/P ratio, the total loading mass, including LTO, carbon, and PVDF on the Cu mesh was also increased, which means that the electron conductivity of the electrode was enhanced by more carbon inside it. Coin cell 6 has a smaller charge transfer impedance compared to coin cell 4 with a smaller N/P ratio. (
All the results calculated here are larger than the numbers in the literatures because the electrode's surface was regarded as a rigid smooth plate. However, for mesh substrates, the surface area is much larger than that of a plate with the same geometric area, resulting in a larger diffusion coefficient in calculations.
In conclusion, the effect of light illumination on the charging performance of the LTO/LMO full cell was investigated. It was found that 365 nm UV light could significantly increase the charging capacity of the LTO electrode when it faced the window in a coin cell, while the 623 nm red light had little effect on the charging performance of the LMO electrode. However, when the N/P ratio was increased to 1.35 to balance the loading mass of the two electrodes, the 623 nm red light improved the charging performance of the LMO electrode, but UV light did not generate fast charging. The reason why red light had little effect on the charging performance of the full cell with N/P ratio around 1.1 was further investigated by characterizing the lithium diffusivity of the two electrodes using cyclic voltammetry. Cyclic voltammetry indicated that the lithium-ion diffusion coefficient at the LTO electrode was much smaller than that at the LMO electrode, indicating that the overall lithium diffusivity was limited by the kinetic step at the LTO electrode. These findings provide insights for the design and optimization of lithium-ion batteries with improved charging performance under light illumination.
Cathode electrodes were prepared by mixing Li-rich material (80 wt %, 0.15 Li [Li1/3Mn2/3]O2·0.9 LiMn0.3Ni0.7O2 (Argonne) with carbon nanofibers (1 wt %, Sigma-Aldrich), C45 carbon black (9 wt %, MSE Supplies) and Poly (tetrafluoroethylene) solution (10 wt %, Polysciences Inc.) as slurry in ethanol. The slurry was flattened to thin sheet, where electrode disks were punched. The electrode disks were vacuum-dried at 70° C. overnight prior to use. The anode materials were Li foils (MTI Inc.)
The batteries were assembled using a homemade windowed battery cell in an Ar-filled glove box where oxygen and moisture levels are both below 1 ppm. The homemade cell has an aluminum block as the cathode current collector and a copper block as the anode current collector. The aluminum block has an open window that was sealed with a piece of quartz for allowing light to come in, the cathode electrodes were put directly on the quartz window. The separator is Celgard 2300, and the electrolyte is 1.0 M LiPF6 dissolved in a mixture of ethylene carbonate, dimethyl carbonate, and diethyl carbonate in a ratio of 1:1:1 by volume (Sigma-Aldrich). All cells underwent two formation galvanostatic cycles (0.33C rate) between 3.0 V and 4.3 V without any light irradiation prior to further experimentation.
In the following experiments, as light was turned on to irradiate the battery during charging process, a thermal couple was inserted into the aluminum block, which detects the temperature variation was smaller than 0.3 Celsius degree. Thus, heat effect to the battery performance can be ignored.
Then, the battery cycling was applied with a constant-voltage step-charging protocol as shown in
The battery cycling was also applied with a galvanostatic charging under 1C rate until the voltage reached 4.30 V. Then the battery was discharged under 1C galvanostatic cycle to 3.0 V as shown in
In this example, light-emitting diode (LED) photo-assisted fast charging was applied to Li-rich cathode half-cell to supplement charging speed through material structure-electronic coupling.
Cathode electrodes were prepared by mixing LiNi0.5Mn1.5O4 spinel LNMO material (80 wt %, MSE Supplies) with carbon nanofibers (1 wt %, Sigma-Aldrich), C45 carbon black (9 wt %, MSE Supplies) and Poly (tetrafluoroethylene) solution (10 wt %, Polysciences Inc.) as slurry in ethanol. The slurry was flattened to thin sheet, where electrode disks were punched. The electrode disks were vacuum-dried at 70° C. overnight prior to use. The anode materials were Li foils (MTI Inc.)
The batteries were assembled using a homemade windowed battery cell in an Ar-filled glove box where oxygen and moisture levels are both below 1 ppm. The homemade cell has an aluminum block as the cathode current collector and a copper block as the anode current collector. The aluminum block has an open window that was sealed with a piece of quartz for allowing light to come in, the cathode electrodes were put directly on the quartz window. The separator is Celgard 2300, and the electrolyte is 1.0 M LiPF6 dissolved in a mixture of ethylene carbonate, dimethyl carbonate, and diethyl carbonate in a ratio of 1:1:1 by volume (Sigma-Aldrich). All cells underwent two formation galvanostatic cycles (1C rate) between 3.5 V and 5.0 V without any light irradiation prior to further experimentation.
In the following experiments, as light was turned on to irradiate the battery during charging process, a thermal couple was inserted into the aluminum block, which detects the temperature variation was smaller than 0.3 Celsius degree. Thus, heat effect to the battery performance can be ignored.
Then, the battery cycling was applied with a constant-voltage step-charging protocol as shown in
The battery cycling was also applied with a galvanostatic charging under 1C rate until the voltage reached 5.0 V (
In this example, light-emitting diode (LED) photo-assisted fast discharging was applied to a graphite anode half-cell to supplement discharging speed through material structure-electronic coupling.
Graphite electrodes were prepared by mixing Graphite (90 wt %, TIMREX SFG6) with PVDF binder (10 wt %, APV Engineered Coatings) in an N-Methyl-2-pyrrolidone (NMP, Alfa Aesar) slurry. The slurry was doctor blade coated onto Ni foam and dried at 70° C. overnight. Electrode disks were punched and assembled into size 2032 coin cells in an argon glove box with oxygen and moisture levels below 1 ppm. Coin cells were composed of a graphite electrode, a lithium metal disk, Celgard 2300 separator, and 1.2 M LiPF6 dissolved in a mixture of ethylene carbonate and ethyl methyl carbonate in a ratio of 3:7 by weight (Tomiyama). All cells underwent three formation galvanostatic cycles between 0.01 V and 1.5 V.
Graphite electrodes were prepared by mixing graphite (85 wt %, TIMREX) with Vulcan XC72 carbon black (5 wt %, MTI Corp) and a PVDF binder (10 wt %, APV Engineered Coatings) in an N-Methyl-2-pyrrolidone (NMP, Alfa Aesar) slurry. The slurry was doctor blade coated onto Ni foam and dried at 70°° C. overnight. Electrode disks (15 mm diameter) were punched and assembled into size 2032 coin cells in a glove box filled with argon gas, with oxygen and moisture levels below 1 ppm.
Windowed coin cells, featuring an 8 mm hole in the bottom (anode-side) case, were constructed using a graphite electrode, a Celgard 2300 20 μm separator, a lithium metal disc, and an electrolyte solution of 1.2 M LiPF6 dissolved in a mixture of ethylene carbonate and ethyl methyl carbonate (3:7 by weight, Tomiyama). A transparent quartz disc was affixed to the windowed side case with epoxy (Thorr seal).
For electrochemical testing, cells were aged for 6 hours post-assembly, then all cells underwent 5 galvanostatic charge/discharge cycles at a current rate of 0.1 C as formation cycles. Electrochemical impedance spectroscopy (EIS) measurements were conducted at 0%, 25%, 50%, 75%, and 100% states of lithiation, with a frequency range of 10 mHz to 200 kHz and an amplitude of 10 mV. At each state of lithiation, EIS was measured first in the dark, then under 365 nm ultraviolet (UV) light, followed by 623 nm red LED light, and finally in the dark again. 1250 mA and 8000 mA were used as driving currents for UV and red LED respectively.
Lithiated stages in graphite, defined by the specific arrangements and concentrations of lithium ions between graphite layers, play a crucial role in the performance of lithium-ion batteries. The intercalation of lithium ions into graphite proceeds through a series of well-defined stages, primarily Stage I (LiC6) and Stage II (LiC12). In Stage I, lithium ions occupy every second layer between graphite planes, leading to a composition of LiC6. As the lithiation continues and lithium concentration increases, the system transitions to Stage II, where lithium ions occupy every layer, resulting in LiC12. These stages are characterized by distinct changes in potential and capacity. For instance, Stage II typically exhibits a potential plateau around 0.1-0.2 V vs. Li/Li+, while Stage I has a lower potential. The specific capacity of fully lithiated graphite (LiC12) is about 372 mAh/g.
The formation of LiC12 is characterized by relatively rapid lithium diffusion due to lower activation barriers. As lithiation progresses, the transition from stage II to stage I (LiC6) occurs. This transition is kinetically hindered because it requires a more substantial rearrangement of lithium ions within the graphite structure, leading to higher activation barriers and slower diffusion rates. The formation of stage I involves a sequence of intermediate phases, such as the 3R phase, which further complicates the kinetic profile. During high-rate operations, the lithiation process may become non-uniform, with preferential activation near the separator and significant spatial variation in lithiation states.
Electrochemical Impedance Spectroscopy (EIS) is an analytical technique used to investigate the electrochemical properties of materials and interfaces. By applying a small AC voltage across an electrochemical cell and measuring the resulting current over a range of frequencies, EIS provides detailed insights into the processes occurring at the interface. One of the parameters obtained from EIS is the charge transfer resistance (Rct), which represents the resistance to electron transfer at the interface during an electrochemical reaction. Rct is extracted from the Nyquist plot, where it appears as the radius of the semicircle at high to intermediate frequencies. A lower Rct indicates more efficient charge transfer and faster reaction kinetics.
The ohmic resistance in a Nyquist plot is represented by the intercept of the impedance curve with the real axis (the x-axis) at high frequencies. The smaller semi cycle at higher frequency is associated with the charge transfer across the SEI and follows a larger semi cycle represent the interface between the graphite electrode and the electrolyte. At low frequencies, the plot captures slower processes such as diffusion of lithium ions within the electrode material (Warburg impedance).
The SEI layer on graphite anodes forms during the first lithiation cycle and grows until it passivates the electrode surface, preventing or reducing further electrolyte decomposition. The SEI layer is composed of a complex mixture of organic and inorganic compounds, including lithium carbonate (Li2CO3), lithium oxide (Li2O), lithium fluoride (LiF), and various organic decomposition products. As a thin layer, the time constants associated with charge transfer across the SEI are relatively short, leading to a higher frequency response.
The ohmic resistance, also known as the electrolyte resistance or series resistance, typically remains unchanged during electrochemical testing. As shown in
After the formation cycles, the graphite was passivated, and the characteristics of the SEI layer are not expected to change significantly. As shown in
At the earlier stages of lithiation (i.e., less than 50% lithiation), the graphite electrode exhibited a relatively rapid lithium intercalation rate with a smaller charge transfer resistance (RCT) at the graphite-electrolyte interface. As shown in
While certain embodiments have been illustrated and described, it should be understood that changes and modifications can be made therein in accordance with ordinary skill in the art without departing from the technology in its broader aspects as defined in the following claims.
The embodiments, illustratively described herein may suitably be practiced in the absence of any element or elements, limitation or limitations, not specifically disclosed herein. Thus, for example, the terms “comprising,” “including,” “containing,” etc. shall be read expansively and without limitation. Additionally, the terms and expressions employed herein have been used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereof, but it is recognized that various modifications are possible within the scope of the claimed technology. Additionally, the phrase “consisting essentially of” will be understood to include those elements specifically recited and those additional elements that do not materially affect the basic and novel characteristics of the claimed technology. The phrase “consisting of” excludes any clement not specified.
The present disclosure is not to be limited in terms of the particular embodiments described in this application. Many modifications and variations can be made without departing from its spirit and scope, as will be apparent to those skilled in the art. Functionally equivalent methods and compositions within the scope of the disclosure, in addition to those enumerated herein, will be apparent to those skilled in the art from the foregoing descriptions. Such modifications and variations are intended to fall within the scope of the appended claims. The present disclosure is to be limited only by the terms of the appended claims, along with the full scope of equivalents to which such claims are entitled. It is to be understood that this disclosure is not limited to particular methods, reagents, compounds, compositions, or biological systems, which can of course vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting.
In addition, where features or aspects of the disclosure are described in terms of Markush groups, those skilled in the art will recognize that the disclosure is also thereby described in terms of any individual member or subgroup of members of the Markush group.
As will be understood by one skilled in the art, for any and all purposes, particularly in terms of providing a written description, all ranges disclosed herein also encompass any and all possible subranges and combinations of subranges thereof. Any listed range can be easily recognized as sufficiently describing and enabling the same range being broken down into at least equal halves, thirds, quarters, fifths, tenths, etc. As a non-limiting example, each range discussed herein can be readily broken down into a lower third, middle third and upper third, etc. As will also be understood by one skilled in the art all language such as “up to,” “at least,” “greater than,” “less than,” and the like, include the number recited and refer to ranges which can be subsequently broken down into subranges as discussed above. Finally, as will be understood by one skilled in the art, a range includes each individual member.
All publications, patent applications, issued patents, and other documents referred to in this specification are herein incorporated by reference as if each individual publication, patent application, issued patent, or other document was specifically and individually indicated to be incorporated by reference in its entirety. Definitions that are contained in text incorporated by reference are excluded to the extent that they contradict definitions in this disclosure.
Other embodiments are set forth in the following claims.
This application claims priority to and the benefit of U.S. Provisional Patent App. No. 63/525,229, filed Jul. 6, 2024, the content of which is incorporated by reference in its entirety.
This invention was made with government support under CHE0840277,DMR0820341, and DMR1420073 awarded by the National Science Foundation and DE-AC02-06CH11357 awarded by the United States Department of Energy. The government has certain rights in the invention.
Number | Date | Country | |
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63525229 | Jul 2023 | US |