This disclosure is generally directed to a wear assembly, digging edge and/or inserts for earth working equipment.
It is a common practice to secure wear members (e.g., teeth and shrouds) along the digging edge of a bucket or other equipment. As can be appreciated, the wear members are often placed in harsh working conditions where they are subjected to heavy loading and abrasive environments. To mitigate damage and/or wear to the digging edge as well as perform other functions (e.g., easing penetration, gathering material, etc.), replaceable wear members are commonly provided.
Such wear members may be composed of multiple parts including, for example, an adapter, a point, and a lock. Mechanically attached adapters are commonly used for easier replacement. Examples include conventional Whisler adapters and other Whisler-style adapters (e.g., as shown in U.S. Pat. No. 7,299,570). In certain applications, the adapter has a rear mounting end with bifurcated legs to straddle the digging edge, and a forwardly projecting nose for mounting the point. Points are provided with a forward earth-penetrating end and a rearwardly-opening socket that receives the adapter nose. The lock is fit within the wear assembly to hold the point to the adapter.
The present disclosure relates to the securing of wear members to earth working equipment.
In one example, a wear member for earth working equipment includes at least one leg and a mounting configuration to define a cavity to receive a base of the earth working equipment. The at least one leg extends rearwardly over the base, and the mounting configuration is proximate a front of the cavity to bear against a complementary support of the base on which the wear member is mounted. The mounting configuration includes a pair of laterally-spaced side bearing surfaces and a rear bearing surface extending between the side bearing surfaces, and the rear bearing surface is concave in a side-to-side direction between the side bearing surfaces.
In another example, a wear member for earth working equipment includes at least one leg and a mounting configuration defining a cavity to receive a base of the earth working equipment. The at least one leg extends rearwardly over the base, and the mounting configuration is proximate a front of the cavity to bear against a complementary support of the base on which the wear member is mounted. The mounting configuration includes a rear bearing surface curved in a vertical direction away from the at least one leg to define a curved upper profile and a curved lower profile, and one of the upper or lower profiles has a tighter curvature than the other of the upper or lower profiles.
In another example, a wear member for earth working equipment including at least one leg and a mounting configuration defining a cavity for receiving a base of the earth working equipment. The at least one leg extends rearwardly over the base, and the mounting configuration at a front of the cavity to bear against a complementary support structure of the base on which the wear member is mounted. The mounting configuration includes a pair of side bearing surfaces and a rear bearing surface, the side bearing surfaces converge toward each other so as to face generally in both a rear direction and a transverse direction, and the rear bearing surface faces generally in a rear direction and has a non-linear configuration.
In another example, a wear member includes a rear-facing mounting configuration to bear against the support structure on which the wear member is mounted. The rear-facing configuration includes outward-facing side bearing surfaces and a rearward-facing central surface extending between the side bearing surfaces. The central surface has a non-linear side-to-side shape.
In another example, a wear member includes a rear-facing mounting configuration to bear against the support structure on which the wear member is mounted. The rear-facing configuration includes outward-facing side bearing surfaces and a rearward-facing central surface extending between the side bearing surfaces. The central surface includes a plurality of different curvatures in a direction transverse to the side-to-side extension of the central surface between the side surfaces.
In one example, a wear member includes two inclined surfaces sized and shaped to mate with an insert in a digging edge having rearwardly converging inner surfaces of protruding arms of the leading surface of a digging edge.
In another example, a digging edge of an earth working equipment including an inner surface, an outer surface, a leading surface, and a support proximate the leading surface for bearing against a wear member mounted on the digging edge. The support includes two converging lateral bearing surfaces and a forwardly-facing front bearing surface. The front bearing surface has a convex shape in a side-to-side direction.
In another example, a digging edge of an earth working equipment includes an inner surface, an outer surface, a leading surface, and a support structure proximate the leading surface for bearing against a wear member mounted on the digging edge. The support structure including a front bearing surface that is curved in a direction from the inner surface to the outer surface so as to define a curved upper profile and a curved lower profile, wherein one of the upper or lower profiles has a tighter curvature than the other of the upper or lower profile.
In another example, a digging edge of an earth working equipment including an inner surface, an outer surface, a leading surface, and a support proximate the leading surface for bearing against a wear member mounted on the digging edge. The support including a front bearing surface that is curved in a direction from the inner surface to the outer surface so as to define a curved upper profile and a curved lower profile, wherein one of the upper or lower profiles has a tighter curvature than the other of the upper or lower profile.
In another example, an insert is installed onto a digging edge. The insert includes a main body and two projecting arms. The main body and/or projecting arms may include a curved surface in a direction transverse to the digging edge, wherein the curved surface is defined by at least two radii.
In another example, an insert is installed onto a digging edge. The insert includes a main body and two projecting arms. A front surface of the main body of the insert is non-linear in the direction extending between the two arms.
In another example, a mounting portion of a digging edge for mounting a wear member includes a leading surface having two rearwardly converging inner surfaces and a central surface extending therebetween. The central surface has a curved surface in a direction transverse to the digging edge that is defined by at least two different radii.
In another example, a mounting portion of a digging edge for mounting a wear member includes a leading surface having two rearwardly converging inner surfaces and a central surface extending therebetween, wherein the central surface is non-linear in the direction extending between the two arms.
In another example, a leading surface of a digging edge includes two projecting arms each of which includes an inner surface to bear against and laterally support a wear member secured to the digging edge. A central bearing surface extends between the two inner surfaces that has a curved convex configuration in a side-to-side direction. The origin of the radius defining the convex configuration is located within or rearward of the through-hole to receive the lock securing the wear member to the digging edge.
In another example, a leading surface of a digging edge includes two projecting arms each of which includes an inner surface to bear against and laterally support a wear member secured to the digging edge. The inner surfaces converge in a rearward direction at an angle where extensions of the two inner surfaces intersect the through-hole receiving the lock securing the wear member to the digging edge.
In another example, a wear assembly includes an adapter having a pair of rearwardly extending bifurcated legs that each includes an inner surface to face the digging edge. The inner surfaces are joined by a bight portion, which includes a central surface extending between two rearwardly converging surfaces. At least one of the legs may include a rear formation that contacts a boss for support and/or stabilization.
In another example, a wear member for earth working equipment includes a pair of spaced apart legs defining a cavity therebetween wherein each of the legs extends rearwardly over a base of the earth working equipment, and a rear-facing mounting configuration extending between the legs at the front of the cavity to bear against a complementary support structure of the base on which the wear member is mounted. The mounting configuration includes a pair of laterally-spaced side bearing surfaces and a central bearing surface extending between the side bearing surfaces. Each of the side bearing surfaces is laterally inclined to face outward and rearward.
In another example, a wear member for earth working equipment includes a pair of spaced apart legs defining a cavity therebetween wherein each of the legs extends rearwardly over a base of the earth working equipment, and a rear-facing mounting configuration extending between the legs at the front of the cavity to bear against a complementary support structure of the base on which the wear member is mounted. The mounting configuration includes a pair of laterally-spaced side bearing surfaces and a central bearing surface extending between the side bearing surfaces. The central bearing surface is curved in a direction from one of the legs to the other leg so as to define an upper curved profile and a lower curved profile, wherein the upper profile has a different radius of curvature than the lower profile.
In another example, a wear member for earth working equipment includes a pair of spaced apart legs defining a cavity therebetween wherein each of the legs extends rearwardly over a base of the earth working equipment, and a rear-facing mounting configuration extending between the legs at the front of the cavity to bear against a complementary support structure of the base on which the wear member is mounted. The mounting configuration includes a pair of laterally-spaced side bearing surfaces and a central bearing surface extending between the side bearing surfaces, wherein the central bearing surface has a non-linear side-to-side shape between the side bearing surfaces.
In another example, a digging edge of an earth working equipment includes an inner surface, an outer surface and a leading surface. The leading surface includes a support structure for bearing against a wear member mounted on the digging edge. The support structure includes two rearwardly converging inner bearing surfaces and a central bearing surface extending between the inner bearing surfaces, wherein the central bearing surface is non-linear in a side-to-side direction extending between the inner bearing surfaces.
In another example, a digging edge of an earth working equipment includes an inner surface, an outer surface and a leading surface. The leading surface includes a support structure for bearing against a wear member mounted on the digging edge. The support structure includes two rearwardly converging inner bearing surfaces and a central bearing surface extending between the inner bearing surfaces. The central bearing surface is curved in a direction from the inner surface to the outer surface so as to define an upper curved profile and a lower curved profile, wherein the upper profile has a different radius of curvature than the lower profile.
In another example, a digging edge assembly for earth working equipment including a digging edge, a wear member and a retainer. The digging edge including an inner surface, an outer surface, a leading surface, and a support proximate the leading surface. The support including two converging lateral bearing surfaces and a front bearing surface, wherein the lateral bearing surfaces converge toward each other so as to face generally in both a front direction and a transverse direction, and the front bearing surface is convex in a side-to-side direction. The wear member including a pair of spaced apart legs defining a cavity therebetween that receive the digging edge, each of the legs extending rearwardly over the digging edge, and a mounting configuration proximate a front of the cavity to bear against the support. The mounting configuration includes a pair of side bearing surfaces to bear against the lateral bearing surfaces and a rear bearing surface to bear against the front bearing surface, the side bearing surfaces converge toward each other so as to face generally in both a rear direction and a transverse direction, and the rear bearing surface faces generally in a rear direction and has a concave configuration. The retainer secures the wear member to the digging edge.
In another example, an insert for installation onto a digging edge of a bucket for earth working equipment includes a main body and two projecting arms, wherein a front surface of the main body is non-linear in a side-to-side direction extending between the two arms.
These and other aspects will be apparent from the following specific description, given by way of example only, with reference to the accompanying drawings.
In the example of
In one example, the lip 12 defines the digging edge of a bucket or dipper of a cable shovel and includes a leading surface 16, an inner face 18 and an outer face 20. A through-hole or keyway 24 may be provided in the lip 12 passing through inner face 18 and outer face 20 to receive a lock to secure a wear member to the digging edge. Nevertheless, the keyways could be omitted and different kinds of locks used (e.g., with a lock located behind a boss). The leading surface 16 is shown as a curved surface or semi-circular in shape but other variations are possible. While only a small portion of the lip 12 is shown in the drawings, the lip 12 may include a series of through-holes 24 for the mounting of other teeth to the bucket. Various constructions (not shown) could also be provided between through-holes 24 for mounting shrouds.
The wear assembly 10 may include a stabilization system 15, a tooth 11, and a lock 60. In the illustrated example, the stabilization system 15 includes bosses 28a, 28b, keyway support 90, front support 22, and rear member 38 though other configurations including more or less components are possible. The wear assembly 10 mounts on the lip 12. The illustrated tooth 11 includes a point 45, a wear cap 13, and an adapter 14, though other configurations are possible. The illustrated lock 60 includes a threaded wedge 62 and a spool 64 such as disclosed in U.S. Pat. No. 7,171,771 (incorporated herein by reference), but other locking configurations are possible.
The stabilization system 15 increases the strength and/or stability of the wear member on the lip, leading to longer service life of the wear member and/or the lip, and/or a reduced maintenance requirement on the lip.
In the illustrated example of
Each boss 28a, 28b preferably includes at least a main body 30 and an abutment 30a. In the illustrated embodiment, main body 30 has a T-shaped configuration with a base 32 and laterally extending flanges or rails 34. The abutments 30a abut the rear ends of the adapter legs during digging. The abutments may include inserts 30b such as disclosed in U.S. Pat. No. 7,171,771. The undersides of the rails 34 define holding surfaces 36 that generally face the lip to hold the adapter to the lip and resist vertical spreading of the legs of the adapter 14. The rails are preferably fixed to the abutment 30a for support. The rails 34 could have a dovetail or other shape to support the adapter legs. Alternatively, the rails could be omitted. While the bosses preferably have a one-piece construction, they could be defined by multiple parts.
The inner and outer faces 18, 20 of the lip 12 can also each include a rear member 38 located at the rear end of the bosses 28a, 28b. In the illustrated embodiment, the bosses are welded with weld W (or otherwise secured) to rear members 38 to aid the bosses 28a, 28b in resisting the applied loads and rearward shifting of the legs, and so reduce the risk of adapter breakage. In the illustrated example, the rear member 38 is separate from the bosses 28a, 28b, but in other examples the bosses and rear member may be formed as a single piece or the rear member and/or the bosses could be formed as an integral part of the cast lip.
Keyway support 90 may be provided as a keyway insert, which may have a generally C-shaped configuration with a central body 92, an inner flange 94 and/or an outer flange 96 (although other shapes are possible). Inner and outer flanges 94, 96 overlie and are welded to the inner and outer faces 18, 20, respectively, of lip 12. The rear surface 98 of central body 92 is preferably arcuate to receive the front side of wedge 62 but could have other shapes particularly if a different kind of wedge or lock were used. Keyway support or insert 90 functions to provide a longer and more deformation resistant bearing surface against which wedge 62 can bear. The flanges 94, 96 may be the same or varied in length to one another and may include plug welds. The flanges 94, 96 may be one piece or broken up into several components (e.g., the outer flange 96 could be composed of two components). The flanges 94, 96 preferably provide additional side support for the adapter but could be used to just support keyway support 90. The flanges 94, 96 could be longer and extend farther from through-hole 24 even up to front support 22 or leading surface 16. With the use of longer arms (or for other reasons), one or both flanges 94, 96 could be separate components welded to the lip apart from the central body 92. While an insert welded to the lip is illustrated, the keyway supports could be secured by other means (e.g., bolts) or be integrally formed as parts of a cast lip. Alternatively, the flanges could be provided to each side of the keyway to provide support against external surfaces of the adapter. One or both flanges could be omitted, and the keyway support 90 could be omitted.
Referring to
The insert 22a is substantially complementarily shaped relative to a depression or cutout 49 on the leading surface 16 of the lip 12, though preferably slightly smaller to allow for weld material W (
The rear surface 27 may include rounded corners 37a, 37b, though other configurations are possible. For example, the rear surface 27 may converge from the inner surface 31 and the outer surface 33 to a center of the rear surface 27. At the center, in the illustrated example is a weld shelf 40, though other configurations are possible. The weld shelf 40 wraps around the rear surface 27, rounded corners 37a, 37b, and along the side surfaces 29a, 29b of the main body 23. A length of the weld shelf in the illustrated example stops to align with the leading surface 16 of the lip and does not extend onto the arms 25a, 25b, but other configurations are possible. The weld shelf 40 engages an inner surface 42 of a cutout 49 of the lip 12 (
During installation, the insert 22c is inserted into the cutout 49 of the lip until the weld shelf 40 engages the inner surface 42. The weld material W may be applied in-between the insert 22c and the lip 12 on both sides of the weld shelf 40 to form front support 22 (
During end of life of the insert 22a, the entire piece can be cut out and replaced as in installation. Other insert configurations are possible, such as, insert 22′ having a sheath design shown in
Any of the inserts could also be formed as separate arm and/or front bearing surface attachments rather than as a single component. While an insert 22 or 22′ is preferred, the lip 12 could be formed directly with lateral bearing surfaces 51a, 51b and front bearing surface 35 (i.e., without the use of an insert or attachments).
In the illustrated embodiment shown in
In one example, the side-to-side curvature of front bearing surface 35 conforms to a section angle with a radius R1 that is created from a center or origin located within through hole 24 receiving lock 60. Alternatively, the origin of the radius could be rearward or forward of the through hole 24. In this example, the lateral (i.e., side-to-side) shape of the front bearing surface 35 forms a portion of a circle centered at the center of the wedge 62 (or other part of the through-hole), but other configurations are possible. In the illustrated example, the lateral convex shape of the front bearing surface 35 contrasts with the linear surface lateral extension of the non-support portions of the leading surface 16.
The front bearing surface 35 bears against a complementary rear bearing surface on the adapter 14. The use of a support 22 with a side-to-side convex front bearing surface 35 helps protect the lip from gouging or other wear caused by the adapter 14 and, thus, reduces lip maintenance and the consequent machine downtime. The convex side-to-side shape approximates the natural side to side motion commonly experienced by the adapter 14 during use to reduce wear and stress concentrations. While a circular portion is shown, the convex front bearing shape could conform to a curve that is not defined by a uniform radius of curvature. For example, the lateral convex curvature could be defined by a broader or sharper curvature or a changing curvature. The lateral convex shape could also be formed by linear segments or a combination of linear and curved segments. Front bearing surface 35 could also have other side-to-side shapes including, for example, linear, concave, V-shaped, parabola, curved corners, logarithmic, golden ratio spiral, exponential, other non-single radii configurations, etc.
Lateral bearing surfaces 51a, 51b project forward of the front bearing surface 35 and optionally forward of the leading surface 16 outside of support 22 to aid in installing, stabilizing and supporting the adapter 14. Nevertheless, the lateral bearing surfaces 51a, 51b could be situated forward or rearward of the location shown in
In the illustrated example, the length L2 of the arms 25a, 25b is shown to be about a ⅓rd of the overall length L1 of the insert 22a (
The lateral bearing surfaces 51a, 51b are preferably planar but could have other shapes (e.g., curved, convex, concave, etc.). An angle α of the interior bearing surfaces 51a, 51b is between 0 to 60 degrees to the longitudinal axis C, and preferably between 5 and 30 degrees (i.e., with a preferred included angle β between the lateral bearing surfaces 51a, 51b of 10-60 degrees). While the extensions of the inclined lateral bearing surfaces 51a, 51b are shown in
The front bearing surface 35 can optionally have a non-uniform configuration when extending in a vertical direction from inner face 20 to outer face 18. This non-uniform configuration can be considered as being split into an upper profile 60 and a lower profile 61. The front surfaces 57a, 57b of the arms and the front bearing surface 35 may optionally share the same or substantially similar vertical curvature, but other configurations are possible. Since the front surface of the arms are preferably non-bearing, they can have virtually any shape. Further, the vertical profile of the front bearing surface could be a flat surface or defined by a constant radius.
The curvature about both or either the vertical and horizontal planes of the front surface of the leading edge support 22 offers an increased stability and resistance to rearward and lateral loads applied to the teeth during use, especially to the lower legs of the wear member. The rear abutments further stabilize the teeth and reduce stress on the front of the lip by resisting axial loads.
Although the points wear out most frequently, the adapters are also subjected to wear and require periodic replacement. The adapters receive bottom wear that may cause premature loss due, e.g., to failure of the lower legs of adapters. Altering the transverse profiles 60, 61 of the front bearing surface 35 and the complementary rear bearing surface 63 can reduce the risk of premature breakage.
In one example, in
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In one example, the legs 48a, 48b are of equal length and are each provided with a slot 50a, 50b shaped to receive the inner and outer bosses 28a, 28b and/or flanges 94, 96, respectively. The upper leg 48a is situated to engage the inner face 18 of the lip 12 and the lower leg 48b is situated to engage the outside face 20 of the lip 12. The upper leg 48a includes a hole 58a through which a lock 60 may be inserted. The hole 58a may be sized and shaped to correspond to the through-hole 24 in the bucket lip 12. The hole 58a is positioned such that when the adapter 14 is properly placed on the bucket lip 12, hole 58a is aligned with through-hole 24 to allow the lock 60 to fit therethrough (
The legs 48a, 48b are connected via a rear-facing bight portion that defines a mounting portion 68 to bear against support 22. The rear-facing mounting portion 68 may include two side bearing surfaces 65a, 65b to bear against lateral bearing surfaces 51a, 51b of support 22, and a rear bearing surface 63 to bear against front bearing surface 35 between side bearing surfaces 65a, 65b.
In one example, the rear bearing surface 63 is concave and conforms to the front bearing surface in a side-to-side direction and in a vertical direction with all the possible variations disclosed for the front bearing surface 35 (i.e., with same or similar shapes). The angle of the side bearing surfaces 65a, 65b are the same or similar to the angle interior bearing surfaces 51a, 51b of support 22, e.g., between 0 to 60 degrees, and preferably between 5 and 30 degrees.
The two side bearing surfaces 65a, 65b may extend to an exterior side surface of the adapter 14. The two side bearing surfaces 65a, 65b are illustrated to be recessed such that when fully engaged with the two interior surfaces 51a, 51b support 22. When an insert 22a is used, the outer surfaces 57a, 57b of the arms 25a, 25b are in this example recessed within each sidewall 67a, 67b, respectively, though other configurations are possible (e.g., flush). Optional transition or spacer surfaces may be provided to each lateral side of each of the side bearing surfaces 65a, 65b. For example, side bearing surfaces 65a, 65b may not extend to the external sides of adapter 14 and spacer surfaces (not shown) may be situated between side bearing surfaces 65a, 65b and the external sides of the adapter.
The two side bearing surfaces 65a, 65b, provide side stabilization for the adapter 14 that resists rotational movement about a longitudinal axis C and side to side movement, and aid in capturing the adapter 14 into its fully installed position. Since the side bearing surfaces 65a, 65b resist rear, side and rotational movements of the adapter, the adapter will tend to resist moving relative to support 22, which reduces the wear and lengthens the usable life of the adapter and the support, and in turn the lip. In the illustrated example, the side bearing surfaces 65a, 65b are planar or linear, but other configurations may be possible, such as non-linear, curved, convex, concave, and the like. The side bearing surfaces 65a, 65b and/or the lateral bearing surfaces 57a, 57b may be continuous in a vertical direction (as shown in the figures) or they may have gaps (not shown) which divide the surfaces into upper and lower segments.
In the illustrated example of
In the illustrated example, the slots 50a, 50b are open in the rear walls 52a, 52b of legs 48a, 48b to slidingly receive the bosses 28a, 28b, respectively, therein. Each slot 50a, 50b includes a recessed wall 43 spaced from and facing the respective face 18, 20 of lip 12. A narrowed portion 41 preferably sets between the recessed wall 43 and the lip 12 to define retaining surfaces 47 to receive and retain rails 34 in grooves 59 of slots 50a, 50b. Each slot 50a, 50b preferably extends forward of rear wall 52, e.g., a distance more than the length of the main body 30 of the boss 28a, 28b. In this way, the lateral wall 54 at the front of slot 50a, 50b is spaced from the front wall 56 of boss 28a, 28b (though contact is possible).
The rear walls 52a, 52b of legs 48a, 48b are preferably each spaced from abutment 30a and insert 30b with no load but abuts insert 30b to resist applied loads (
In assembly, the adapter 14 is rearwardly slid onto the bucket with one leg 48a, 48b to each side of the lip 12 so that bosses 28 are received into slots 50 and front bearing surface 35 and adjacent lateral bearing surfaces 51a, 51b contact rear bearing surface 63 and inclined side bearing surfaces 65a, 65b to bear against one another. In other examples, they may be spaced from one another and only engage in load. In the preferred construction, the rear wall 52 abuts against rear member 30 only after wear begins to develop due to use of the bucket.
Once the adapter is properly positioned, lock 60 is inserted into openings 58a, 58b and through-hole 24. Specifically, spool 64 is placed in openings 58a, 58b, and through-hole 24. Wedge 62 is, then, threaded into the spool 64 by engaging groove 66 with ridge segments 72 and turning the wedge about its axis (
The systems, devices, and methods disclosed herein are examples of applications of the principles of this disclosure in practice, and a wide variety of other examples are possible. Therefore, the scope of this disclosure is not limited to the details of the wear assembly 10 and method described herein and/or depicted in the drawings. Various other examples as well as many changes may be made without departing from the spirit and broader aspects of the disclosure as defined in the claims. Aspects of the disclosure have been described in terms of illustrative examples thereof. Numerous other examples, modifications, and variations within the scope and spirit of the appended claims will occur to persons of ordinary skill in the art from a review of this disclosure. The features in one example can be used with features of another example. The examples given and the combination of features disclosed are not intended to be limiting in the sense that they must be used together.
This application claims the benefit of priority from U.S. Provisional Patent Application No. 63/143,046 filed Jan. 29, 2021, the entirety of which is incorporated by reference.
Number | Date | Country | |
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63143046 | Jan 2021 | US |