This invention is concerned with a wear assembly for an excavator bucket. The invention is concerned particularly, although not exclusively, with the releasable securing of a lower wing shroud on a cast lip.
Excavator buckets generally include a cast lip and wear members protecting the cast lip. Cast lips generally comprise a transverse cutting bar, upwardly extending wing plates (also known as wing blocks) at opposite ends of the cutting bar and mounting noses spaced along the cutting bar. Wings of the excavator bucket are welded to the wing plates. Known wear members include cutting teeth mountable to the noses, lip shrouds mountable between the noses, and wing shrouds mountable to the wings of the excavator bucket. The wear members are all releasably secured to the cast lip by known retaining member or locking pin systems.
A known system for releasably securing a wing shroud to a wing includes a substantially horizontal passage through the wing, complementary apertures in spaced walls of the wing shroud, and a locking pin extending through the passage and the apertures to lock the wing shroud to the wing.
A lower part of the wing shroud is downwardly extending to cover a forward portion of the wing plate of the lip. The system is prone to wear as forces on the wing are transferred to the locking pin, wearing out the passage and apertures and possibly damaging the locking pin. Ingress of fines into the passage during operation of the excavator bucket may seize the locking pin in the passage.
It is an object of the invention to overcome or at least alleviate one or more of the above problems and/or provide the consumer with a useful or commercial choice.
According to one aspect, the invention resides in a wear assembly for an excavator bucket, the wear assembly comprising:
a lip including an upstanding wing plate having a wing face on a side of the wing plate and a plate retaining formation formed on the wing face, the plate retaining formation having a plate retaining face;
a wing shroud mounted to the wing plate, the wing shroud including a shroud retaining formation having a shroud retaining face; and
a retaining member including:
wherein the retaining member has a longitudinal axis extending between the first bearing formation and the second bearing formation, the longitudinal axis located in a plane substantially parallel to the wing face of the wing plate.
The first bearing formation is preferably selectively displaceable relative to the second bearing formation.
The second bearing formation is preferably a nut, and the first bearing formation is preferably a bolt, and wherein the retaining member is a nut-and-bolt assembly comprising the nut and the bolt.
The plate retaining formation is preferably in the form of a male formation standing outwardly proud of the wing face.
The male formation preferably includes a nut capturing cavity formed therein, the nut capturing cavity including a roof having the plate retaining face.
The wing shroud preferably includes two spaced apart walls, at least one of the walls having a recess in which the male formation of the wing plate is received.
The wing shroud preferably includes a socket adapted for receiving the first bearing formation, the socket including an opening in communication with the recess, the retaining member extending through the opening in the socket.
The shroud retaining formation is preferably a shoulder of the socket which surrounds an opening.
The male formation preferably has a shank receiving channel in which part of the nut-and-bolt assembly is receivable, the shank receiving channel in communication with the nut capturing cavity.
The shank receiving channel is preferably elongate having a longitudinal axis which is located in a plane substantially parallel to the to the wing face of the wing plate.
According to another aspect of the invention there is provided a wing shroud for an excavator bucket, the wing shroud including:
The shroud retaining face is preferably in a plane substantially perpendicular to the inner face.
The wing shroud preferably has the recess in both of said spaced walls.
The wing shroud preferably has the socket in both of said spaced walls.
According to yet another aspect of the invention there is provided a lip for an excavator bucket, the lip including an upstanding wing plate, the wing plate having a wing face and a plate retaining formation standing outwardly proud of the wing face, the plate retaining formation having a plate retaining face which is in a plane substantially transverse to the wing face.
The plate retaining formation is preferably in the form of a male formation including a nut capturing cavity formed therein, the nut capturing cavity adapted to capture a nut, the nut capturing cavity including a roof having the plate retaining face.
The male formation preferably includes a shank receiving channel formed therein, the shank receiving channel adapted to receive a shank of a retaining member, the shank receiving channel in communication with the nut capturing cavity.
The wing plate preferably has parallel sides, the lip having said plate formation at one of the opposite sides.
According to still another aspect of the invention there is provided a method of releasably securing a wing shroud to an upstanding wing plate of a lip of an excavator bucket, the method including:
mounting the wing shroud on the wing plate by displacing the wing shroud in a direction parallel to a wing face on a side of the wing plate;
displacing a bearing formation of a retaining member in a direction parallel to a wing face of the wing plate, thereby to bear against a shroud retaining face of the wing shroud to secure the wing shroud to the wing plate.
The method preferably includes the bearing formation being displaced in the same direction as the wing shroud is displaced for mounting the wing shroud on the wing plate.
The wing shroud is preferably displaced substantially downwardly.
In order that the invention may be more fully understood and put into practical effect, reference will now be made to the accompanying drawings in which:—
In the accompanying drawings, for the sake of clarity, like reference numerals are employed for like features where appropriate.
The cast lip 10 comprises a cutting bar 20 which is substantially horizontal, upstanding wing plates 12 which are substantially vertically upstanding from the cutting bar 20, and mounting noses 22. The cutting bar 20 has opposite ends 21 where the wing plates 12 are located. The mounting noses 22 are spaced at intervals along the cutting bar 20 between the opposite ends 21. The mounting noses 22 are located at a front end 19 of the cutting bar 20.
The cast lip 10 is cast as an integral component from a suitably wear resistant metal alloy. The cast lip 10 is protected from wear by wear members secured to the cast lip 10. Horizontal wear members generally include digging teeth (not shown) mounted to the mounting noses 22 and horizontal shrouds (not shown) mounted between the mounting noses 22. Vertical wear members include upper wing shrouds (not shown) and the lower wing shrouds 14. The lower wing shrouds 14 protect the wing plates 12 from wear. The lower wing shrouds 14 are designed to wear during use of the excavator bucket and are thus releasably secured to the cast lip 10 so as to be replaceable.
Each nut-and-bolt assembly 16 includes a bolt 68, having a head 70. The nut-and-bolt assembly 16 further includes a nut 74 which the bolt 68 screw-threadingly engages.
The walls 36 are adapted to received part of the wing plate 12 captured between the walls 36 when the lower wing shroud 14 is mounted on the wing plate 12. Each wall 36 has a female formation in the form of a recess 38 formed in the inner face 40 of the wall 36.
The lower wing shroud 14 includes shroud retaining formations in the form of sockets 44. The sockets 44 are formed in the walls 36 at the upper end 28 of the lower wing shroud 14. The sockets 44 each include a shroud retaining formation in the form of a shoulder 42. The socket 44 is adapted to receive the head 70 of the bolt 68 (not shown in
The shoulder 42 of the socket 44 is semicircular about an opening 48 through which the shank of the bolt 68 (not shown) passes when securing the lower wing shroud 14 to the wing plate 12. The opening 48 communicates with the recess 38 in that the opening 48 is open to the recess 38.
The lower wing shroud 14 is symmetrical about a vertical axis 100 which extends from the front end 30 to the rear end 32. The lower wing shroud 14 being symmetric provides for the lower wing shroud 14 to be mounted to any one of the wing plates 12 at either end 21 of the cutting bar 20. The lower wing shroud 14 being mountable on any one of the wing plates 12 has the benefit that only one type of wing shroud need to be carried as inventory for replacing the wing shrouds 14 at either end 21.
The lower wing shroud 14 has a planar inner front face 29 which extends between the walls 36 across the gap 46 at a front end of the gap 46. In use, the inner front face 29 buts against the wing plate 12 when the lower wing shroud 14 is mounted to the wing plate 12.
The wing plate 12 has parallel opposite sides 50, 52. The side 50 has a planar wing face 51. Male formations 54, 56 are formed on the sides 50,52 respectively. The male formations 54,56 stand outwardly proud on the sides 50,52. The male formations 54, 56 are complementary-shaped to the recesses 38 in the shroud 14, thereby to be received in the recesses 38.
A plate retaining formation of the wing plate 12 is in the form of the male formation 54 formed on the wing face 51. The male formation 54 has a bolt shank receiving channel 58 and a nut capturing cavity 60 (shown in
The wing plate 12 has a front face 57 against which the inner front face 29 of the lower wing shroud 14 buts.
The nut capturing cavity 60 is adapted to prevent rotation of a nut 74 (shown in
The roof 61 has a plate retaining face in the form of a roof face 67 which the nut 74 engages when displaced upwardly as described in more detail with reference to
The cast lip 10 has a step 62 surrounding a part of the wing plate 12. In use, a lower edge of the walls 36 of the shroud 14 abuts against the step 62 when the shroud 14 is mounted to the wing plate 12. The step 62 forms part of a formation supporting the nose 22.
The nut-and-bolt assembly 16 comprises a first bearing formation in the form of the head 70 of the bolt 68 and a second bearing formation in the form of the nut 74. The nut-and-bolt assembly also includes a spring washer 76 and plain washer 78.
The bolt 68 comprises the head 70 and a shank 72. The shank 72 extends from the head 70 along the longitudinal axis 17. A screw-threaded end region 77 of the shank 72 has a screw thread.
The head 70 has a first face in the form of a bolt head face 71. The shank 72 extends from the bolt head face 71. The head 70 is round and has a hexagon socket 73 in which a key of a driving tool can be received to loosen or tighten the bolt 68.
The plain washer 78 spreads a load applied by the head 70. The spring washer 76 has flexibility along the longitudinal axis 17 and is used to prevent loosening of the nut-and-bolt assembly 16 due to vibrations.
The nut 74 has a hole 80 with an internal thread 82. The nut 74 has a second face in the form of a nut face 81. Side faces 83 of the nut 74 are substantially square with the nut face 81. The bolt head face 71 of the head 70 of the bolt 68 opposes the nut face 81 of the nut 74.
The nut 74 is captively held in the nut capturing cavity 60 of the male formation 54. The nut 74 is held between the roof 61 and the floor 63 of the nut capturing cavity 60. The nut face 81 of the nut 74 opposes and engages the roof face 67 of the nut capturing cavity 60. Displacing the nut 74, upwardly along the longitudinal axis 59 of the bolt shank receiving channel 58 causes the nut face 81 to bear against the roof face 67. It will be appreciated by those skilled in the art that the nut 74 may be integrally formed with the nut capturing cavity 60.
The bolt 68 is screwed into the nut 74. The shank 72 of the nut 74 is received in the bolt shank receiving channel 58. The longitudinal axis 17 of the nut-and-bolt assembly 16 is in the same plane as the longitudinal axis 59 of the bolt shank receiving channel 58. That is to say the longitudinal axis 17 of the nut-and-bolt assembly 16 is in a plane parallel to the wing face 51. The longitudinal axis 17 of the nut-and-bolt assembly 16 is the same as the longitudinal axis 59 of the bolt shank receiving channel 58 when the lower wing shroud 14 is mounted to the wing plate 12.
The head 70 of the bolt 68 is displaceable along the longitudinal axis 59 of the bolt shank receiving channel 58 by screwing the bolt 68 into and out of the nut 74.
The male formations 54,56 are in mating engagement with the recesses 38 in the walls 36 to stop forward movement of the lower wing shroud 14 relative to the wing plate 12. Specifically, the rear abutment wall 39 of the recesses 38 oppose and engaging the male formations 54,56. The mating engagement between the male formations 54, 56 and the recesses 38 prevent the lower wing shroud 14 from being pulled off the wing plate 12.
The nut-and-bolt assembly 16 secures the lower wing shroud 14 to the wing plate 12. The head 70 of the bolt 68 is received in the socket 44 corresponding with the bolt shank receiving channel 58, as shown in more detail in
The lower wing shroud 14 is screwed down onto the cast lip 10 by turning the bolt 68 in one direction to tighten the bolt 68. Similarly, the lower wing shroud 14 may be released from the cast lip 10 by turning the bolt 18 in the opposite direction to loosen the bolt 68 and remove the bolt 68. The nut-and-bolt assembly 16 prevents vertical upward movement of the lower wing shroud 14 relative to the wing plate 12 when the bolt 68 is tightened. The nut-and-bolt assembly 16 effectively clamps the lower wing shroud 14 to the wing plate 12 by engagement of the bolt head face 71 with the shoulder face 43 at one end of the nut-and-bolt assembly 16 and engagement of the nut face 81 with the roof face 67 at the other end of the nut-and-bolt assembly 16.
The wear assembly 8 does not require any horizontal holes through the wing plate 12 to mount the lower wing shroud 14 to the wing plate 12. Holes through the wing plate 12 may weaken the wing plate 12 and it is beneficial that the wear assembly 8 avoids horizontal holes. Welding of locking components to the wing plate 12 is also not required. It will be appreciated by those skilled in the art that it is desirable to limit welding at the wing shroud 12.
Major digging forces on the lower wing shroud 14 during a digging cycle are substantially horizontal in a direction from the front end 30 of the lower wing shroud 14 to the rear end 32 of the lower wing shroud 14. The wear assembly 8 is adapted so that the lock assembly 16 is substantially isolated from the major digging forces by extending substantially perpendicular to the major digging forces.
The walls 36 of the lower wing shroud 14 shield the lock assembly 16 from material flow. By shielding the lock assemblies 16, the lock assemblies are reasonably long wearing relative to the wing shrouds 14.
Secure retainment of the lower wing shroud 14 to the wing plate 12 by the nut-and-bolt assembly 16 helps prevent relative movement of the lower wing shroud 14 with respect to the wing plate 12. This may assist in preventing the ingress of fines between the lower wing shroud 14 and the wing plate 12, which can cause cementation between the wing shroud 14 and the wing plate 12.
Throughout the specification the aim has been to describe the invention without limiting the invention to any one embodiment or specific collection of features. Persons skilled in the relevant art may realize variations from the specific embodiments that will nonetheless fall within the scope of the invention. For example, only the male formation 54 is described as being adapted to receive part of the nut-and-bolt assembly 16. The male formation 56 may similarly be adapted to receive part of another nut-and-bolt assembly 16 so that the lower wing shroud 14 is releasably secured on both sides 50,52 of the wing plate 12.
It will be appreciated that various other changes and modifications may be made to the embodiment described without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2009906239 | Dec 2009 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU2010/001729 | 12/21/2010 | WO | 00 | 9/28/2012 |