This disclosure relates to a wearable audio device such as an earphone.
Wearable audio devices (e.g., earbuds or headphones) can include orientation tracking systems that use a magnetometer to track motions of the head and the direction in which the wearer is looking. Magnetometers need to accurately detect the Earth's magnetic field. The wearable audio device's electro-acoustic transducer typically includes a magnet. The wearable audio device can also include a magnet used to dock or park the wearable audio device to another structure. Since some wearable audio devices, such as in-ear headphones (sometimes also called earbuds) are desirably quite small, of necessity the magnetometer is close to the other magnets. The magnetic field of the other magnets may have a magnetic field strength that is much greater than the Earth's magnetic field. Accordingly, the magnetic fields can overwhelm the magnetometer and prevent it from working properly.
All examples and features mentioned below can be combined in any technically possible way.
In one aspect, a wearable audio device includes a magnetic device, and a docking or parking magnet that has opposed first and second sides and produces a magnetic field. The flux of the magnetic field from the first side of the docking or parking magnet has a greater magnitude than the flux of the magnetic field from the second side. The second side is closer to the magnetic device than is the first side.
Examples may include one of the above and/or below features, or any combination thereof. The magnetic device may comprise a magnetic field sensor. The magnetic field sensor may comprise a magnetometer. The magnetic field sensor may comprise a three-axis magnetometer. The docking or parking magnet may comprise a Halbach array. The Halbach array may comprise a discrete array comprising at least three permanent magnets arranged side-by-side and with the north poles of three adjacent magnets all pointing in different directions. The Halbach array may comprise a continuous array comprising a monolithic structure comprising at least three magnetic regions arranged side-by-side and with the north poles of three adjacent regions all pointing in different directions.
Examples may include one of the above and/or below features, or any combination thereof. The magnetic device may comprise a transducer magnet of an electro-acoustic transducer that is adapted to create an audio output. The magnetic device may further comprise a magnetic field sensor, and the combined magnetic fields from the docking or parking magnet and the transducer magnet, at the location of the magnetic field sensor, may be less than either the strength of the magnetic field from the transducer magnet at the location of the magnetic field sensor or the strength of the magnetic field from the docking or parking magnet at the location of the magnetic field sensor. The wearable audio device may further comprise a housing that is constructed and arranged to be positioned at or near an ear of a wearer so as to direct the audio output towards the ear of the wearer, wherein the housing comprises an outer wall. The docking or parking magnet may be positioned in the housing adjacent to the housing outer wall.
Examples may include one of the above and/or below features, or any combination thereof. The wearable audio device may comprise an earbud with an earbud body, and the magnetic device and the docking or parking magnet may be located in the earbud body. The magnetic device may comprise a magnetic field sensor that has a sensed magnetic field range where it operates linearly, and the strength of the magnetic field from the docking or parking magnet, at the location of the magnetic field sensor, may be such that the sensed magnetic field strength is in the sensed magnetic field range where the magnetic field sensor operates linearly.
In another aspect, a wearable audio device includes a housing that is constructed and arranged to be positioned at or near an ear of a wearer so as to direct an audio output towards the ear of the wearer. The housing comprises an outer wall. A magnetometer is located in the housing and is configured to sense the Earth's magnetic field. An electro-acoustic transducer is located in the housing and is configured to create the audio output. The transducer comprises a transducer magnet that produces a transducer magnetic field having a transducer magnetic field strength. A docking or parking magnet comprises a Halbach array of at least three side-by-side permanent magnets or magnetic regions of a monolithic structure, wherein the north poles of three adjacent permanent magnets or magnetic regions all point in different directions. The docking or parking magnet has opposed first and second sides. The first side of the docking or parking magnet faces and is proximate to the outer wall of the housing, and the second side of the docking or parking magnet is closer to the magnetometer than is the first side of the docking or parking magnet. The flux of the magnetic field from the first side of the docking or parking magnet has a greater magnitude than the flux of the magnetic field from the second side of the docking or parking magnet.
Examples may include one of the above and/or below features, or any combination thereof. The strength of the combined transducer magnetic field and the magnetic field from the second side of the docking or parking magnet, at the location of the magnetometer, may be less than either the strength of the transducer magnetic field at the location of the magnetometer or the strength of the magnetic field from the second side of the docking or parking magnet at the location of the magnetometer. The magnetometer may have a sensed magnetic field range where it operates linearly, and the strength of the combined transducer magnetic field and the magnetic field from the second side of the docking or parking magnet, at the location of the magnetometer, may be such that the sensed magnetic field strength is in the sensed magnetic field range where the magnetometer operates linearly. The magnetometer may comprise a three-axis magnetometer. The magnetic field from the first side of the docking or parking magnet may have a primary magnetic pole orientation facing into the housing, and the transducer magnetic field may have a primary magnetic pole orientation facing away from the docking or parking magnet.
Examples may include one of the above and/or below features, or any combination thereof. The docking or parking magnet may comprise a center bar magnet with opposed first and second ends, and with its north pole pointed toward the housing, a first end bar magnet adjacent to the first end of the center bar magnet and with its north pole pointing toward the center bar magnet, and a second end bar magnet adjacent to the second end of the center bar magnet and with its north pole pointing toward the center bar magnet. The docking or parking magnet may comprise a center magnetic region with opposed first and second ends, and with its north pole pointed toward the housing, a first end magnetic region adjacent to the first end of the center magnetic region and with its north pole pointing toward the center magnetic region, and a second end magnetic region adjacent to the second end of the center magnetic region and with its north pole pointing toward the center magnetic region. The wearable audio device may be configured to be clasped to another structure that comprises a clasping Halbach array. The magnetic field from the first side of the docking or parking magnet may have a first primary magnetic pole orientation facing into the housing. When the wearable audio device is clasped to the other structure, the clasping Halbach array of the other structure may have an opposite, second primary magnetic pole orientation facing toward the docking or parking magnet. The other structure may comprise a second earphone. The other structure may comprise a battery charger.
Many wearable audio devices are powered by batteries that must be periodically charged. Battery charging can be accomplished by inductance or by direct electrical connection using a battery charger. The battery charger in some non-limiting examples may be built into a case that is also configured to store the wearable audio devices when they aren't in use. The battery charger can alternatively be carried by another structure such as a separate battery charging device. In order for the wearable audio device batteries to properly charge, the wearable audio device must be brought into close proximity to the battery charger, which requires the wearable audio device to be “docked” in the battery charger. Docking of wearable audio devices in a charger is often accomplished using magnetic attraction of the wearable audio devices to the correct location of the charger. A docking magnet located in the wearable audio device such that it is attracted to a magnet or magnetic material in the charger can be used to help properly locate and orient the wearable audio device in the charger.
Wearable audio devices, in particular earbuds, may be configured to allow the left and right earbuds to be held or “parked” together when not in use. Earbuds can also be configured to be parked to another structure, such as a neckband. Parking of earbuds is often accomplished with a parking or coupling magnet in the earbud, where the parking or coupling magnet is located such that it is at or very close to the surface of the earbud.
Wearable audio devices (one non-limiting example being earphones) can include one or both of a docking magnet and a parking magnet. Wearable audio devices many times include other magnetic devices, for example a magnetometer, the transducer magnet of an electro-acoustic transducer, ferrite cores (which may be used in filters, for example), and magnetic reed switches, to name only several of many possible magnetic devices in a wearable audio device such as an earbud. These magnetic devices are typically designed to operate without substantial interference from stray magnetic fields. Magnetic devices typically operate in a stable operational range only if the strength of any stray magnetic field is relatively low. The docking or parking magnet in a wearable audio device can emit stray magnetic fields that can negatively impact the operation of other magnetic devices of the wearable audio device.
When earphones include a magnetometer, since the earphone is small the magnetometer will of necessity be located close to the transducer magnet and/or the docking or parking magnet. The magnetic field from one or both of these magnets can overwhelm the magnetometer and prevent it from properly detecting the strength of the Earth's magnetic field. Also, the transducer magnet of an earphone is often times also located close to the docking or parking magnet. The stray magnetic field from the docking or parking magnet can weaken the transducer magnet, for example it can change the force constant of the transducer magnet, or make one side have a stronger force than the other side. This is important because the loudspeakers used in earphone products typically have only a single plane suspension element (e.g., they have a surround but no spider). A large stray magnetic field could thus lead to an undesirable rocking due to non-symmetric forces around the circumference of the loudspeaker.
Negative effects on the magnetic device due to the docking or parking magnet's stray magnetic field at the location of the magnetic device can be reduced if the docking or parking magnet is configured to have opposed first and second sides, wherein the flux of the magnetic field from the first side has a greater magnitude than the flux of the magnetic field from the second side, and when the second side is closer to the magnetic device than is the first side. Also, if the magnetic field from the docking or parking magnet and/or the transducer magnet at the location of the magnetic device might be large enough to have an effect on the stable operation of the magnetic device, the magnetic device can be brought into a region of stable operation by placing the wearable audio device docking or parking magnet and the transducer magnet, and orienting their magnetic fields, such that their combined magnetic fields are partially or fully nulled at the location of the magnetic device. Any nulling should be sufficient such that the magnetic device can operate in its operational region where stray magnetic fields do not overwhelm it.
Transducer 30 further comprises magnetic structure 34. Magnetic structure 34 comprises transducer magnet 38 and magnetic material that functions to confine and guide the magnetic field from magnet 38, so that the field properly interacts with coil 33 to drive diaphragm 32, as is well known in the electro-acoustic transducer field. The magnetic material comprises cup 36 and front plate 35, both of which are preferably made from a material with relatively high magnetic susceptibility, also as is known in the field. Transducer printed circuit board (PCB) 40 carries electrical and electronic components (not shown) that are involved in driving the transducer. Pads 41 and 42 are locations where wires (not shown) can be coupled to PCB 40.
Parking magnet 74 is in this non-limiting example located just inside of grill 64. It should be understood that a parking magnet is generally located inside of or at the least close to (adjacent) the inside surface of earphone housing 21 at a location where it can act to help park the earphone to another structure, such as another earphone housing. Magnet 74 could alternatively be a coupling or docking magnet, which would generally be located inside of or at the inside surface of housing 21 at a location where it can act to help dock the earphone to a battery charger. More specifically, one possible location of a coupling magnet would be somewhere on the interior of front housing portion 50 inside front cavity 52.
Three-axis magnetometer 72 is mounted on PCB 70 and is arranged to sense the strength of magnetic fields in three axes at the location of the magnetometer, as is known in the field. Magnetometer 72 is configured to detect the Earth's magnetic field. The output of magnetometer 72 can be used to determine the direction in which the wearer's head is pointed, as described in U.S. Patent Application 62/626,967, filed on Feb. 6, 2018, the entire disclosure of which is incorporated herein by reference. As discussed above, earphone 20 may additionally or alternatively include other magnetic devices that might be adversely impacted by the stray magnetic field from a coupling, docking or parking magnet.
Since magnetometer 72 is relatively close to transducer magnet 38 and/or parking or docking magnet 74, the magnetic field from one or both of these magnets can overwhelm the magnetometer and prevent it from properly detecting the strength of the Earth's magnetic field. The magnetometer should be operated in its stable operational range, where stray magnetic fields do not skew the desired measurement. Stable operation can be accomplished by configuring or arranging one or both of the docking or parking magnet 74 and the transducer magnet 38 such that their combined magnetic fields at the location of the magnetometer 72 are below the level where the field would destabilize the magnetometer. Linear operation of magnetometers (where there are stray magnetic fields that are not so strong that they overwhelm sensing or detection of the desired field) is known in the technical field, and so is not further described herein.
The docking or parking magnet (e.g., magnet 74) has opposed first and second sides. The second side of the docking or parking magnet is closer to the magnetic field sensor (or a different magnetic device) than is the first side. The flux of the magnetic field from the first side of the docking or parking magnet has a greater magnitude than the flux of the magnetic field from its second side. In one non-limiting example the docking or parking magnet comprises a Halbach array. A Halbach array is a configuration of three or more permanent magnets, or three or more differently magnetized regions of a monolithic structure, arranged such that on one side of the Halbach array the magnetic fields reinforce and on another side of the Halbach array (typically, the opposite side) the fields cancel. One arrangement, which may be termed a discrete Halbach array, comprises three permanent magnets arranged side-by-side into a generally planar Halbach array. Another arrangement, which may be termed a continuous Halbach array, comprises three side-by-side regions of a monolithic structure where the regions are magnetized differently from one another.
An advantage of a Halbach array is that its magnetic field is strong on one side and weak on the other side. If the side on which the field is strong is placed close to or against the inside surface of a wireless audio device housing, the field is better able to couple or park to another structure. At the same time, the field on the opposite side facing into the wireless audio device housing is weak and so it has less effect on the magnetometer and/or other magnetic device(s) as compared to a single magnet that has equal field strength on both sides, used as a parking or docking magnet. The effect of the Halbach array field at the magnetometer and/or other magnetic device(s) may be small enough that a separate nulling magnet may not be needed. In other words, the combined fields at the magnetometer and/or other magnetic device(s) from the Halbach array and the transducer magnet(s) may be small enough that the magnetometer and/or other magnetic device(s) can operate in its linear range without the need for an additional nulling magnetic field. Another advantage of a Halbach array is that it can achieve the same parking or docking field as a single magnet in less volume and less thickness than a single magnet. This frees up space in the earphone for other components or other functionalities. Another advantage is that the magnetic field on one side of the parking/docking magnet is stronger than the magnetic field of a comparably-sized single magnet.
It should be understood that the stray field or fields do not need to be fully nulled by nulling magnet 94. Rather, as described above, the strength of any stray magnetic field needs to be reduced sufficiently such that the magnetometer can sense the Earth's magnetic field. The reduction in the stray magnetic field at the magnetometer that needs to be accomplished with the nulling magnet will in part depend on the particular magnetometer used, as would be apparent to one skilled in the field. Also, it should be understood that magnetic fields are three-dimensional, while
All of the magnets in earbud body 100 of earphone 102 create magnetic fields that can adversely impact the accuracy of the sensing of the Earth's magnetic field by sensor 108, as described above. By proper sizing, orientation and placement of magnet 106 and the transducer magnet, the combined magnetic fields from the magnets in earbud body 100 at sensor 108 can be low enough such that sensor 108 can detect the Earth's magnetic field, as described above.
When Halbach arrays are used both in the earphone and in a structure to which an earphone is configured to be coupled (such as a battery charger or another earphone), the two Halbach arrays 220 can be arranged such that their sides with strong fields face each other and with the facing fields having opposite polarity so that they strongly attract. An example is shown in
One or more of the above described systems and methods, in various examples and combinations, may be used in a wide variety of audio systems, including wearable audio devices in various form factors. Unless specified otherwise, the term wearable audio device, as used in this document, includes headphones and various other types of personal audio devices such as head, shoulder or body-worn acoustic devices (e.g., audio eyeglasses or other head-mounted audio devices) that include one more acoustic transducers to receive and/or produce sound, with or without contacting the ears of a user. It should be noted that although specific implementations of speaker systems primarily serving the purpose of acoustically outputting audio are presented with some degree of detail, such presentations of specific implementations are intended to facilitate understanding through provisions of examples and should not be taken as limiting either the scope of disclosure or the scope of claim coverage.
Elements of
When processes are represented or implied in the block diagram, the steps may be performed by one element or a plurality of elements. The steps may be performed together or at different times. The elements that perform the activities may be physically the same or proximate one another, or may be physically separate. One element may perform the actions of more than one block. Audio signals may be encoded or not, and may be transmitted in either digital or analog form. Conventional audio signal processing equipment and operations are in some cases omitted from the drawing.
The example of
A number of implementations have been described. Nevertheless, it will be understood that additional modifications may be made without departing from the scope of the inventive concepts described herein, and, accordingly, other examples are within the scope of the following claims.
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