Not Applicable.
Not Applicable.
1. Field of the Invention
This invention relates to wearable devices that dispense chemicals such as insect repellents and/or fragrances.
2. Description of the Related Art
Various techniques have been developed to provide humans with protection from insect bites. For insect control inside buildings a primary emphasis is placed on trying to keep insects from entering the building at all (e.g. placing screens over windows). This sometimes is supplemented with chemical treatment of room air and/or the use of traps. See e.g. U.S. Pat. Nos. 6,582,714 and 7,175,815, and also U.S. Patent Application Publications 2005/0079113, 2006/0039835, 2006/0137241, and 2007/0036688.
When the individual is outdoors where the area cannot be effectively screened, and the individual is mostly staying in a particular area (e.g. at a picnic, or on a patio near a building), traps and repellents are the primary focus.
Alternatively, when the individual is moving away from a single area that they control, individuals often apply a personal insect repellent to clothing or directly to their skin. However, some consumers have expressed a reluctance to apply insect repellents directly to their skin or to delicate clothing.
As a result, portable electrical devices having a fan and an insecticide source have been developed. These devices may have a clip so that they can easily be mounted on a belt, a purse, or even a pocket, and thus be “worn” by the consumer as they move outside. The device may draw air through, or blow air past, a substrate impregnated with an insect repellent or other air treatment chemical, thereby dispensing the active into the air, preferably (in the case of a repellent) downward along the outside of a human's clothing. See U.S. Pat. Nos. 6,296,902, 7,007,861, 7,152,809, and 7,168,630, and U.S. Patent Application Publication Nos. 2003/0175171, 2003/0175171, 2007/0183940, 2009/0008411, and 2009/0060799.
However, some such devices may blow the active too far out away from the human body, causing too little of the active to reach locations of primary concern (e.g. near ankles). Other such devices do not provide a way of minimizing waste of the active, such as while blower operation is suspended between uses. Still other such devices are unduly costly, are too heavy or have other deficiencies.
There have even been a variety of attempts to develop use indicators associated with air treatment devices, so that consumers can tell when the device needs servicing/refilling. See U.S. Pat. Nos. 4,062,649, 4,293,095, 4,824,827, 5,293,648, and U.S. Patent Application Publication No. 2008/0141928, which is incorporated herein by reference.
However, in some such devices the amount of air moving past the substrate does not correspond to the amount of air that flows past the useful life indicator. This could possibly cause the useful life indicator to indicate that the device is still effective after the insect repellent has been depleted.
Hence, a need exists for improved devices for dispensing insect control actives and other air treatment chemicals, particularly those that can operate without applying chemicals directly to the skin or clothing and more accurately display the useful life of the device.
In view of the advances in the art provided by the devices of U.S. Patent Application Publication Nos. 2008/0141928 and 2009/0008411 even further improvements to this technology would be beneficial to consumers.
The present invention provides a dispensing device for dispensing an air treatment chemical. In one aspect the invention provides a wearable device for dispensing an air treatment chemical, where the device has:
(a) a main housing unit including an inlet for permitting air to enter into an interior space of the housing, an outlet for permitting air mixed with an air treatment chemical to exit the interior space, a fan chamber, a guide chamber, and a slot between the fan chamber and the guide chamber:
(b) a cartridge positioned in the housing, the cartridge including a substrate bearing an air treatment chemical and a useful life indicator;
(c) a frame positioned in the housing, the frame having a throughhole adjacent to the guide chamber;
(d) a power supply mounted in the housing;
(e) a motor mounted in the housing, the motor being powered by the power supply; and
(f) a fan mounted in the fan chamber, the fan being capable of moving air from the inlet adjacent to the substrate so as to mix air treatment chemical into the moving air, and then deliver a mixture of air and air treatment chemical through the outlet to an outside of the housing. The slot, guide chamber, and throughhole define a flow path for the moving air to flow adjacent to the useful life indicator.
In one form, the wearable device further includes a switch for turning the fan on and off. In another form, the useful life indicator changes appearance by evaporation of a material. In another form, the flow path directs the moving air under the useful life indicator. In another form, the frame further includes a sunken area between the slot and the fan chamber. In another form, the sunken area directs the moving air from the useful life indicator to the housing outlet.
In another form, the wearable device also includes a movable slide cover that blocks air flow when in a first, closed position and allows the air to flow when in a second, open position. The slide cover has a projection thereon that interacts with a switch so that moving the slide cover to the second, open position activates the switch to turn on the fan. In another form, the wearable device also includes a rotating activation button that must be rotated by interaction with the projection of the slide cover before the switch can be activated.
In another form, the rotating activation button, as it is rotated by interaction with the projection of the slide cover as the slide cover is moved, moves from a position inhibiting the evaporation of material from the useful life indicator to a second position wherein evaporation of material from the useful life indicator is readily permitted. In another form, the rotating activation button is located adjacent to the slot.
In another form, the fan chamber is defined by a vertical wall. In another form, the fan chamber and the guide chamber are separated by the vertical wall. In another form, the slot is located in the top edge of the vertical wall. In another form, the frame contacts a top edge of the vertical wall. In another form, a top of the guide chamber is defined by the frame. In another form, the throughhole defines a portion of the top of the guide chamber. In another form, the throughhole is the sole outlet for airflow from the guide chamber. In another form, the slot is the sole inlet for airflow into the guide chamber.
In another aspect, the invention provides a method of indicating a remaining amount of useful life of an air treatment chemical being dispensed by a wearable device. The method includes:
A. providing the wearable device having:
(i) a main housing unit including an inlet for permitting air to enter into an interior space of the housing, an outlet for permitting air mixed with an air treatment chemical to exit the interior space;
(ii) a cartridge positioned in the main housing unit, the cartridge including a substrate bearing an air treatment chemical and the useful life indicator;
(iii) a frame positioned in the main housing unit;
(iv) a power supply mounted in the main housing unit;
(v) a motor mounted in the main housing unit, the motor being powered by the power supply;
(vi) a fan capable of moving air from the inlet adjacent to the substrate so as to mix air treatment chemical into the moving air, and then deliver a mixture of air and air treatment chemical through the outlet to an outside of the main housing unit;
B. providing a flow path for the moving air to flow adjacent to the useful life indicator; and
C. directing the moving air through the flow path at useful life indicator; wherein the moving air flows past the underside of the useful life indicator.
In one form, the main housing unit includes a fan chamber, a guide chamber, and a slot between the fan chamber and the guide chamber and the frame includes throughhole adjacent to the guide chamber. The fan chamber, guide chamber, slot, and throughhole define the flow path and the moving air flows along an underside of the useful life indicator.
These and other features, aspects, and advantages of the present invention will become better understood upon consideration of the following detailed description, drawings, and appended claims.
An example wearable chemical dispenser 18 is shown in
The wearable chemical dispenser 18 also includes a slide cover 28 having an on-off button 29, openings 31, and a cam projection 32. A fastener 34 mounts the slide cover 28 to the top housing section 20 such that the slide cover 28 may rotate with respect to the top housing section 20 when a user moves the on-off button 29 along the side wall 22 of the top housing section 20. In the ‘off’ position, the slide cover 28 closes the apertures 24 that are radially arranged in the top wall 23 of the top housing section 20. In the ‘on’ position, the openings 31 of the slide cover 28 align with the apertures 24 that are radially arranged in the top wall 23 of the top housing section 20.
The wearable chemical dispenser 18 also includes a hinge bracket 36 that is mounted to an inner surface of the top housing section 20 as shown in
A replaceable refill cartridge 44 is provided with the wearable chemical dispenser 18. The refill cartridge 44 has a generally slab-like support structure 45. In top plan view, the refill cartridge 44 has an essentially tear-drop shaped overall appearance, with a generally circular portion at one end and a generally triangular portion at another end. There is a spoke support 47 across a circular opening 52 through the refill cartridge 44 (see
By impregnating the fabric substrate 48 with an appropriate air treatment chemical, air entering the device will pick up some of the volatile chemical, and dispense it out of the device. Active release rates of 0.2 milligrams per hour (mg./hr.) or higher are preferred. Particularly preferred actives are transfluthrin, prallethrin, vaporthrin, tefluthrin, and esbiothrin or other synthetic pyrethroids. For use in controlling mosquitoes, it is preferred to use metofluthrin from the Sumitomo Chemical Company (trade name SumiOne). The impregnation material can be pure active, or for ease of handling the material can be dissolved in a hydrocarbon or other solvent. Alternatively, or in addition, the fabric may also bear a fragrance, a deodorizer, or other air treatment chemical. It is preferred to have the fabric substrate 48 configured so that the pressure drop across the substrate is no more than 40 Pascals (Pa). Suitable fabrics can be made of woven or non-woven materials providing only minimal resistance to the airflow.
The fabric substrate 48 should also be capable of holding an air treatment chemical dosed onto the material and also allow ready migration of the active to the surface so as to allow its evaporation in response to the airflow. For an air treatment chemical that is hydrophobic and migrateable at common environmental temperatures between about 10° C. and 40° C. (e.g., metofluthrin), suitable materials include, only by way of example, polyester, polypropylene, cotton, cellulose, poly-rayon, and other similar fabrics. These can be nonwovens with basis weights ranging from 10 grams per square meter (gsm) to 40 grams per square meter (gsm), fabricated from synthetic, natural, or combined synthetic and natural polymeric materials.
The ideal fabric substrate 48 should also allow for wicking of the air treatment chemical following dosing so as to ensure efficient distribution throughout the substrate, and thereafter allow migration of the air treatment chemical to the substrate surface to replenish the air treatment chemical that is being evaporated by the passing airflow. Dosing may be by dropping, spraying, printing, or other conventional delivery of a liquid air treatment chemical to the substrate. A particularly desirable fabric is a non-woven felted material with a basis weight of 20-30 gsm fabricated from polyethylene terephthalate.
A frame 50 is located below the refill cartridge 44 in the wearable chemical dispenser 18. The frame 50 has a generally oblong perimeter, and supports the refill cartridge 44 (see
The frame 50 also includes a throughhole 55. The throughhole 55 is positioned below the rotating activation button 56 and the useful life indicator 49. The frame also includes a sunken area 58 and a vertical rib 59. The sunken area extends from the throughhole 55 to the circular opening 52 of the frame 50. The vertical rib 59 ensures that the refill is sealed and directs airflow toward the useful life indicator 49. The combination of the throughhole 55 and the sunken area 58 allows air to flow from a guide chamber 89 past the useful life indicator 49 and back to a fan chamber 83.
Looking at
The preferred fan 60 includes fourteen fan blades 68a to 68n (see
Each blade 68a to 68n has a generally rectangular body 69 defined by an inner edge 70, an outer edge 71, a top edge 72 extending from the inner edge 70 to the outer edge 71, and top surface 73 of the rotor 61.
It has been discovered that a fan configuration, which results in an ideal balance of airflow and minimal power consumption for the wearable chemical dispenser 18, includes a range of fan sizes and fan blade angles.
The wearable chemical dispenser 18 includes an electrical power supply. In the example embodiment shown, a microswitch 75 of the power supply is electrically connected to battery contacts (not shown). Another battery contact (not shown) completes an electrical circuit with batteries (not shown) and the battery contacts to provide electricity to the microswitch 75. When a user rotates the slide cover 28 by rotating the on-off button 29 into the ‘on’ position, the cam projection 32 of the slide cover 28 is driven into the rotating activation button 56 which then contacts the microswitch 75 to turn on the power supply.
Looking at
The main housing unit 80 has a bottom wall 81 with a raised portion 82 that defines a upwardly directed space (not shown) in the main housing unit 80. A battery compartment 84 is also provided in the bottom wall 81 of the main housing unit 80. The battery contacts are mounted at opposite ends of the battery compartment 84. Extending upward from the bottom wall 81 of the main housing unit 80 there is a hinge support 85 having a notch 86 and a hinge support 87 having a notch 88 (see
The main housing unit 80 also includes a fan chamber 83 and a guide chamber 89, which are separated by a vertical wall 94. The vertical wall 94 includes a slot 92. The slot 92 allows air from the fan chamber 83 to enter the guide chamber 89. The guide chamber 89 is defined on one side by an internal rib 93.
The main housing unit 80 also includes a side wall 90 having regularly spaced openings 91 that define an outlet for permitting air mixed with air treatment chemical to exit the interior space of the wearable chemical dispenser 18. Together, the side wall 90 and the vertical wall 94 define the sides of the fan chamber 83.
In the non-limiting example embodiment shown in
Preferably, a flow path from the fan to the openings 91 is unobstructed. Some other devices included a slide cover designed to shut off air flow by blocking the inlet vents and the exhaust vents. The intent was to minimize loss of actives while the unit is not in use by blocking off airflow across the dosed pad. The walls blocking the exhaust vents and the geometries supporting them occupied large space and caused the device to increase in size. These blocking walls are eliminated in the present invention without increased loss in actives ingredient.
A motor 79 is positioned in the space (not shown) in the main housing unit 80 below the fan chamber 83, and a wire (not shown) connects the motor 79 to the microswitch 75 for powering the motor 79 when the rotating activation button 56 contacts the microswitch 75 to turn on the power supply. The fan 60 is positioned in the fan chamber 83 (See
Turning now to
As described in U.S. Patent Application Publication No. 2008/0141928 referred to above, a variety of chemicals can be used to provide a visual indicia of the extent of use by virtue of their disappearance or change. As the useful life indicator chemical, it is preferred to use a volatile liquid material that diffuses out of a shell, as described in that application. There is dye in the liquid so it can be easily seen when present. For example, one could use a dye like Fat Blue B 01 available from Clariant.
The useful life indicator 49 can be made of transparent polyethylene terephthalate. For the useful life indicator chemical it is most preferred to place a volatile solvent such as Norpar 12, a hydrocarbon from ExxonMobil Chemical Company in the useful life indicator 49, or to use that with a dye. Then, it is covered with a permeable layer such as an ultra low density polyethylene film (ULDPE) or a low density polyethylene film (LDPE). That is in turn covered before use by an impermeable peel-off layer, such as a peel-off layer or film having aluminum foil layer, preferably reinforced by an outer polyester layer. Immediately prior to use one can then peel off the peel-off layer, exposing the permeable layer at the back side of the useful life indicator 49.
When the device is on and the rotating activation button 56 is not covering the permeable layer, the fan 60 pushes air from the fan chamber 83 along flow path A through the slot 92 into the guide chamber 89. The air can then travel along flow path B through the throughhole 55, adjacent to the useful life indicator 49, through the sunken area 58, and back to the fan chamber 83. The air can then exit the wearable chemical dispenser 18 through the openings 91.
As the air moves past the useful life indicator 49, the volatile can slowly seep out of the useful life indicator 49, providing a visual cue as to the remaining useful life. As the consumer sees less color in the transparent window of the useful life indicator 49 they will know the status of the device's useful life (because absence of color means the device has reached the end of its useful life). Allowing air from the fan chamber to travel adjacent to the useful life indicator 49 helps coordinate the timing of the useful life indicator 49 with depletion of the air treatment chemical from the substrate 48.
When the device is off, the rotating activation button 56 essentially covers the back side of the useful life indicator 49, which avoids premature use up signals.
Looking now at
Often a user will clip the wearable chemical dispenser 18 to a belt with the clip 110 of the wearable chemical dispenser 18 so that the outlet openings 91 face down from, to one side, and to the opposite side of the user. This directs a mixture of air and air treatment chemical down from, to one side, and to the opposite side of the user. If a user wishes to direct the mixture of air and air treatment chemical up, down, and to one side, the user can rotate the housing the rotating clip 110 as described above. A user may also wish to rotate the housing in order to avoid any pinching against the body when sitting. Also, by locating a pivot point of the clip 110 in a section of the housing adjacent the outlet openings 91, more precise control of the direction of the mixture of air and air treatment chemical is afforded when rotating the clip 110. Thus, the housing of the wearable chemical dispenser 18 can be vertical or horizontal when in use.
Regarding component construction, the top housing section 20, slide cover 28, hinge bracket 36, support structure 45 of the refill cartridge 44, frame 50, fan 60, main housing unit 80, battery door 96, bottom cover 102, and clip 110 may be formed from a suitable polymeric material such as polyethylene, polypropylene, or polyester.
In operation, the wearable chemical dispenser 18 will be clipped on a belt, purse or the like using clip 110 for that purpose. When a user moves the on-off button 29 along the side wall 22 of the top housing section 20 into the ‘on’ position, the openings 31 of the slide cover 28 align with the apertures 24 that are radially arranged in the top wall 23 of the top housing section 20. The cam projection 32 of the slide cover 28 is driven into the rotating activation button 56 which then contacts the microswitch 75 to turn on the power supply to power the fan 60 by way of motor 79. Air is sucked by the fan 60 of the wearable chemical dispenser 18 in through apertures 24 and the openings 31. As the air passes through fabric substrate 48, the air treatment chemical mixes into the air and a mixture of air and air treatment chemical is then blown radially out openings 91 (preferably down along pants or dresses). A user can rotate the clip 110 as described above.
While the present device is primarily intended to be used as a wearable item carried with a human when outdoors, it can also be laid flat, with the clip 110 downward and the top housing section 20 upward, on a picnic table or the like. When used in this manner it can provide protection to an area during a picnic or similar outdoor activity.
Hence, the device is much more compact and lightweight, yet still effective. Further, the cost of operation from a battery standpoint is reduced. The device can more comfortably be used when seated, and provides greater control over dispensing direction. Also, installing a replacement active refill is easier. Additionally, depletion of the useful life indicator is better correlated to depletion of the air treatment chemical from the substrate. These advantages are achieved at lowered cost, and provide a reliable construction.
In the wearable dispenser, the intake grill size is designed to work in concert with an improved fan which falls within a specific range of fan blades, size and blade angle. A low current draw motor is recessed into the axial hub of the fan design. The airflow exits through 270 of output vents. This combination of design features results in an ideal balance of airflow and minimal power consumption that results in a highly efficient system, which produces good insect repellency and usage duration in a relatively small, lightweight unit.
While an example embodiment has been described above, it should be appreciated that there are numerous other embodiments of the invention within the spirit and scope of this disclosure. For example, the device can be powered by a different source of energy (e.g. a solar power panel), other forms of actives can be dispensed along with or in substitution for the insect control ingredients (e.g. a fragrance or deodorizing chemical), and even when an insect control ingredient is dispensed it need not be one focused on controlling mosquitoes (e.g. chemicals for repelling other flying or crawling insects or pests can be used). Hence, the invention is not to be limited to just the specific embodiments shown or described.
Provided herein are wearable dispensing devices capable of dispensing insect control chemicals and/or other air treatment chemicals adjacent a human body.
Number | Name | Date | Kind |
---|---|---|---|
4062649 | Kuderna et al. | Dec 1977 | A |
4293095 | Hamilton et al. | Oct 1981 | A |
4301095 | Mettler et al. | Nov 1981 | A |
4824827 | Kelly et al. | Apr 1989 | A |
5111477 | Muderlak | May 1992 | A |
5293648 | Finley | Mar 1994 | A |
5647052 | Patel et al. | Jul 1997 | A |
6050551 | Anderson | Apr 2000 | A |
6371450 | Davis et al. | Apr 2002 | B1 |
6582714 | Emmrich et al. | Jun 2003 | B1 |
6592828 | Munoz | Jul 2003 | B2 |
6663838 | Soller et al. | Dec 2003 | B1 |
6722578 | Skalitzky et al. | Apr 2004 | B2 |
6790670 | Munagavalasa et al. | Sep 2004 | B2 |
6926902 | Inoue et al. | Aug 2005 | B2 |
7007861 | Ketcha et al. | Mar 2006 | B2 |
7008180 | Fujimori et al. | Mar 2006 | B2 |
7152809 | Ketcha et al. | Dec 2006 | B2 |
7164849 | Bankers et al. | Jan 2007 | B1 |
7168630 | Ketcha et al. | Jan 2007 | B1 |
7175815 | Yamasaki et al. | Feb 2007 | B2 |
7188780 | Martens, III | Mar 2007 | B2 |
7213770 | Martens, III et al. | May 2007 | B2 |
7285248 | Yamamoto et al. | Oct 2007 | B2 |
7440683 | Bankers et al. | Oct 2008 | B2 |
7597857 | Reece | Oct 2009 | B2 |
7670566 | Adair et al. | Mar 2010 | B2 |
20020062593 | Matsunaga et al. | May 2002 | A1 |
20030044326 | Yamasaki et al. | Mar 2003 | A1 |
20030160062 | Inoue et al. | Aug 2003 | A1 |
20030175171 | Yamamoto et al. | Sep 2003 | A1 |
20050019165 | Fujimori et al. | Jan 2005 | A1 |
20050079113 | Selander | Apr 2005 | A1 |
20050226788 | Hrybyk et al. | Oct 2005 | A1 |
20060039835 | Nottingham et al. | Feb 2006 | A1 |
20060137241 | Yamasaki et al. | Jun 2006 | A1 |
20070036688 | Hayes-Pankhurst et al. | Feb 2007 | A1 |
20070058955 | Bankers et al. | Mar 2007 | A1 |
20070058956 | Bankers et al. | Mar 2007 | A1 |
20070087679 | Yamasaki et al. | Apr 2007 | A1 |
20070111654 | Yamasaki et al. | May 2007 | A1 |
20070183932 | Adair et al. | Aug 2007 | A1 |
20070183940 | Yamamoto et al. | Aug 2007 | A1 |
20070258865 | Yamasaki et al. | Nov 2007 | A1 |
20080056691 | Wingo et al. | Mar 2008 | A1 |
20080141928 | Adair et al. | Jun 2008 | A1 |
20090008411 | Schumacher et al. | Jan 2009 | A1 |
20090060799 | Torres | Mar 2009 | A1 |
20100132246 | Ohtsuka et al. | Jun 2010 | A1 |
20110038761 | Saleh et al. | Feb 2011 | A1 |
Number | Date | Country |
---|---|---|
9846280 | Oct 1998 | WO |
0165931 | Sep 2001 | WO |
02060246 | Aug 2002 | WO |
03080131 | Oct 2003 | WO |
2004089076 | Oct 2004 | WO |
2005063013 | Jul 2005 | WO |
2006011429 | Feb 2006 | WO |
2007033182 | Mar 2007 | WO |
2007086307 | Aug 2007 | WO |
2008132969 | Nov 2008 | WO |
2009031891 | Mar 2009 | WO |
2009053399 | Apr 2009 | WO |
2009118476 | Oct 2009 | WO |
Entry |
---|
PCT/US2012-036305 International Search Report dated Sep. 13, 2012. |
Number | Date | Country | |
---|---|---|---|
20120288414 A1 | Nov 2012 | US |