The present invention relates, in general, to the technical field of wearable protection devices. In particular, the present invention relates to a wearable protection device provided with an inflatable member suitable for being inflated in case of danger, so as to offer an additional protection to the user against impacts and/or falls. Such wearable protection devices are also called “wearable airbag devices” and are suitable for being worn during different types of activities, like riding motorcycle, cycling, skiing, walking or during industrial working activities and the like.
Typically, a wearable airbag device consists of a wearable item, like for example a jacket, a suit, a vest, a gilet, a belt. The wearable item generally contains: an inflatable bag, inflation means of the bag and a system to activate the inflation means. The activation system can be electronic, on the basis of data detected by sensors applied on the garment or on the vehicle used in combination with the wearable airbag device, or mechanical.
Current inflatable bags are made of a woven fabric or membranes with low elasticity, so as to be able to sustain the force exerted by the inflating fluid during inflation.
In the deflated status, due to its low elasticity, the inflatable bag has a shape similar to that of the body part to be covered/protected once the bag is inflated, making the wearable airbag device quite rigid.
Moreover, even if the inflatable bag is inserted inside a casing made of a breathable fabric, unavoidably the structure of the bag does not allow air to pass through, causing an overheating and a reduced perspiration of the user's body.
Furthermore, even if the inflatable bags are manufactured with materials having a low elasticity, once inflated, they tend to assume a spherical shape, like a balloon.
Such a balloon shape reduces the protection offered to the user. As a matter of fact, the inflation causes side shrinkage of the bag, thereby diminishing the covered area by the bag. Moreover, being the inflation of the inflatable bag not controlled, there is the risk that the inflation may compress the user's body, possibly causing an injury.
At the same time, in case of an unwanted activation, the balloon shape may hinder the movements of the user leading, in the worst scenario, even to a loss of control of the motorcycle or bicycle.
The use of internal tethers to control the expansion of the inflatable bags is known. In particular, the tethers are designed to connect the upper and lower layers of the inflatable bag so as to prevent the latter from “ballooning”.
In case the inflatable bag is manufactured by sewing together a lower panel and an upper panel along their perimetric portions, so as to obtain the so-called “sewed” airbag, the internal tethers can be formed by threads fixed to such opposite panels of the inflatable bag.
In case the inflatable bag is manufactured by means of a single weaving operation, using for example a Jacquard loom, so as to obtain the so-called “one piece woven” (OPW) airbag, the tethers can be formed inside the inflatable bag during the weaving. In this case the internal tethers are made of the same warp and weft threads forming the upper and lower layers of the inflatable bag.
Even if the use of internal tethers allows to control the final shape of the inflatable bags, such a solution presents some drawbacks.
First of all, the incorporation of internal tethers into the inflatable bag tends to be not only labor intensive, but also requires a significant amount of time.
In the case of the OPW airbags, while the manufacturing of airbags without tethers is easily producible and cheap, the manufacturing of airbags with internal tethers is more expensive and complex, since the Jacquard loom needs to be provided with specific tooling.
Conversely, in the case of the “sewed airbag”, the fixing of the ends of the tether to the walls may lead to a perforation of the walls resulting in a leak of fluid during the inflation. To avoid this, the upper and lower layers are generally coated with an additional layer, for example a PU or silicon layer, so as to provide the bag with the necessary impermeability. In case of the “OPW airbag” the provision of the internal tethers does not affect the permeability of the airbag, even if, for reducing the permeability of the upper and lower layers, a coating may be applied to the outer surfaces of the airbag.
Obviously, the addition of such a coating in both cases increases the weight and the rigidity of the inflatable bags.
However, even if a coating layer is applied over the walls of the airbag, the points where the tethers are connected to the walls are critical, since they are subject to a high tensile force. Due to such a tension a partial detachment between wall and coating layer, similar to a delamination, may occur with the consequence that the bag may have a failure.
Moreover, even if the use of the internal tethers allows to control the expansion of the airbag, the latter in the inflated status becomes quite rigid so as not to be able to adapt itself to the user's body.
It is known to arrange internal zones having “zero height”, namely not inflatable zones, in the inflatable chamber of the bags so as to make the latter more flexible once inflated. However, such “zero height” zones are created by means of internal joints connecting opposite walls. The internal joints may affect the integrity of the whole structure of the airbag, similarly to what it has been previously disclosed with reference to the internal tethers.
Furthermore, the internal joints are not able by themselves to cause the airbag to bend once the latter it is inflated. The airbag needs in any case to be arranged inside a specific housing created into the garment.
Examples of known wearable protection devices are disclosed in WO2011/148354A1 and in US2013/276213A1.
The main object of the present invention is therefore to provide a wearable protection device comprising an inflatable member configured to overcome or at least reduce the drawbacks above mentioned with reference to the known wearable airbag devices.
More specifically, the main object of the present invention is to provide a wearable protection device comprising an inflatable member, wherein the inflation of the inflatable member can be limited without the need of internal tethers.
A further object of the present invention is to provide a wearable protection device comprising an inflatable member able to better adapt to the anatomy of the user's body. Furthermore, an object of the present invention is to provide a wearable protection device comprising an inflatable member suitable for allowing airflow there through, thereby improving breathability and comfort of the wearable protection device.
Again, a further object of the present invention is to provide a wearable protection device comprising an inflatable member, wherein not only the final shape, but also the final volume of the inflatable member can be controlled during the inflation.
Finally, an object of the present invention is to provide a wearable protection device comprising an inflatable member which can be manufactured at competitive costs.
The above-mentioned objects, and other objects that will better appear in the following of the present description, are achieved by a wearable protection device according to claim 1.
The advantages and the characteristic features of the invention will appear more clearly from the following description of a preferred, but not exclusive, embodiment of the wearable protection device which refers to the accompanying figures in which:
With reference to
The wearable protection device 10 can be a garment, like for example a jacket, a vest, pants or a suit, or alternatively can be an undergarment suitable for being used in combination with an outer protection garment.
In a further embodiment, the wearable protection device 10 can be a harness or a belt designed to be worn on top or under a further garment.
The wearable protection device 10 comprises at least one inflatable member 20 suitable for moving between a rest configuration, wherein it is in a deflated status (see for example
The inflatable member 20 is designed to be inflated with a fluid, like for example air or gas, so as to expand in case of danger for protecting the wearer of the wearable protection device 10 against impacts, falls or slidings.
To carry out the inflation of the inflatable member 20, the wearable protective device 10 preferably comprises inflation means 12 which are in fluid communication with the inflatable member 20 (see
As shown in the attached figures, the inflatable member 20 comprises at least one elongated portion 22. As “elongated portion” there will be indicated a portion of the inflatable member 20 having a dimension, for example the length, significantly greater than the other dimension when the inflatable member is in a deflated status. As a matter of fact, in the rest configuration the inflatable member has a substantially two-dimensional structure.
Advantageously, the at least one elongated portion 22 has a substantially rectangular shape in the deflated status and it is able to assume a substantially cylindrical shape in the inflated status.
Preferably, the inflatable member 20 comprises a plurality of elongated portions 22. As “plurality of elongated portions” there will be indicated at least two elongated portions.
In particular, the elongated portions 22 of the inflatable member are designed to be positioned adjacent to one other. Advantageously, the elongated portions 22 once inflated form a cushioning body which consists in a plurality of substantially cylindrical cushioning elements in close proximity to one another.
As it will be clarified hereinafter, the number and the extension of the elongated portions 22 depend on the size and shape of the inflatable member 20.
As schematically shown in
The connecting body 26 might be a connecting pipe. Preferably, the connecting pipe is made with a rigid material, for example it can be a metal pipe. The connecting pipe 26 can be connected to the inflation means 12 by means of a connecting duct 13 (see
In this embodiment, the connecting pipe 26 is preferably provided with one or more outlets 27 designed to be connected to corresponding inlets of the elongated portions 22.
Alternatively, the connecting body 26 can coincide with the inflation means 12. In this case, the inflation means 12 will be provided preferably with at least as many outlets as the number of the elongated portions 22.
In a further embodiment not shown in the enclosed figures, but easily conceivable by a skilled man in the art, the inflation means can comprise two or more canisters, each canister being designed to inflate a different elongated portion of the inflatable member.
Alternatively, the connecting body 26 can be a portion of the inflatable member 20 as shown in
In a first embodiment the connecting body 26 can be an inflatable portion of the inflatable member 20. Alternatively, the connecting body 26 might consist in a non-inflatable portion of the inflatable member 20, like a connecting duct connecting two different portions of the inflatable member, for example a duct connecting the front portion and the rear portion of the inflatable member.
If the connecting body 26 is an inflatable portion of the inflatable member 20, the connecting body 26 might be positioned around the neck of the wearer and can be superimposed over the top portion of the trunk, so that the various elongated portions 22 can extend, starting from the connecting body 26, over the shoulders, the back and the chest of the user (see
Preferably, in case the connecting body 26 is a portion of the inflatable member 20, the inflation means 12 are connected to the connecting body 26, so that the inflation fluid is able to flow inside the connecting body 26 before reaching the elongated portions 22. In this way, a faster inflation of the inflatable member 20 can be obtained. At the same time, it is also possible to introduce the inflation fluid inside the inflatable member 20 with a high pressure. Also in this case the inflation means 12 can contain two or more canisters, each canister being designed for example to inflate a different portion of the inflatable member.
According to the invention, at least one part of the at least one elongated portion 22 of the inflatable member 20 is enwrapped by at least one constraint 24.
As it will be clarified in the following, the function of the constraint 24 is to limit the expansion of the at least one elongated portion 22 when the inflatable member 20 moves from the rest condition to the active configuration. Therefore, thanks to the provision of the constraint 24, it is possible to control the shape of the inflatable member 20 once it is inflated without being forced to provide it with internal tethers.
At the same time, thanks to the provision of the constraint 24, it is also possible to control the volume, and thus the internal pressure, of the inflatable member 20 once it is inflated.
In the meaning of the present invention, with the expression “to limit the expansion” is to be intended that a difference in volume between a free portion and a portion enwrapped by the constraint of the inflatable member can be detected when the internal pressure is above 0.2 bar.
As shown in the enclosed figures, advantageously the constraint 24 is designed to enwrap only the elongated portions 22 of the inflatable member 20, without interfering with the expansion of the connecting body 26. In other words, advantageously, the constraint 24 does not fully enwrap the whole inflatable member 20.
Preferably, parts of at least two adjacent elongated portions 22 of the inflatable member 20 are enwrapped by said at least one constraint 24.
The adjacent elongated portions 22 advantageously are positioned in close proximity, not necessarily in contact, to each other.
According to the embodiment of
Advantageously the airflow passages 28 allow to improve the breathability and the comfort of the wearable protection device 10.
Alternatively, as shown in
The connecting layer 30 defines a non-inflatable zone of the inflatable member 20. Preferably, the connecting layer 30 can be made of the same material forming the inflatable member 20. Alternatively, the connecting layer 30 can be made with a breathable fabric so as to provide breathable zones between two adjacent elongated portions 22.
The function of the connecting layer 30 is to guarantee the alignment of the elongated portions 22 even in the inflated condition of the inflatable member 20.
As shown in
As shown in
Advantageously, for example, a same elongated portion 22 can be connected to a first adjacent elongated portion by means of a first constraint 24 and to a second adjacent elongated portion by means of a second constraint 24.
At the same time, with reference for example to
If the constraint is a strip arranged transversely to the adjacent elongated portions to be connected, this strip can be made of fabric or polymeric material. Advantageously the strip 24 can be made of flexible material and, in some specific embodiment, it can also be provided with a limited elasticity.
Alternatively, as shown for example in
Advantageously, the casing 24 can be made with a material having a controlled pliability in order to allow the elongated portions to better adapt to the body of the user, without impairing its retaining function.
Preferably, the casing 24 can be made with a breathable material, for example a mesh material or a breathable fabric.
Advantageously, in case it is provided with a limited flexibility, the casing 24 allows to also obtain, if needed, a planar configuration, namely a configuration having a thickness substantially uniform, of the elongated portions 22 when they are in the inflated condition. In particular, the provision of the casing 24 allows to set a specific thickness of the elongated portions 22 in the inflated condition, for example 5-6 cm. Such a configuration is particularly useful because, in order to provide a uniform protection to the user, it is not needed to place a further protection element, like a plate, a back protector or a chest protector, on top of the elongated portions 22.
As a matter of fact, the casing 24 is helpful in distributing the impact forces acting on the inflatable member 20 on a larger surface, by avoiding that the impact forces act locally and directly on the elongated portions 22.
By distributing the impact forces on a larger surface, for given impact force, the inflatable member, if provided with the casing 24, is thus able to sustain increased external pressure without needing to be combined with an additional rigid or semirigid protector.
At the same time, the casing 24 can also be used advantageously when the elongated portions 22 are placed below a further protection element (not shown in the enclosed figures). As a matter of fact, the inflation of the elongated portions 22, being planar and limited by the casing, does not interfere with the protection element.
At the same time, the provision of a flexible casing 24 advantageously permits the elongated portions 22 of the inflatable member to better adapt to the user's body when they are in the inflated status. As a matter of fact, the elongated portions 22 are allowed to also assume a bent configuration if needed.
Advantageously the strip configuration of the constraint 24 can be used to connect elongated portions 22 which are also connected by means of the connecting layer 30.
In this case, the connecting layer 30 is preferably provided with a slit 32 suitable for being engaged by the constraint 24 (see
At the same time the strip configuration of the constraint 24 can also be used to connect together three elongated portions 22: a middle elongated portion 22a and two side adjacent elongated portions 22b (see
Such a configuration can be advantageously used when the area to be protected by the inflatable member 20 is greater.
As shown in
Preferably, in this embodiment, in the rest configuration the middle portion 22a is aligned and partially superimposed over the side adjacent portions 22b. In this way, in case the connecting layer 30 is made with a breathable material, air flow passages are still provided between the middle portion 22a and the side adjacent portions 22b of the inflatable member 20, without affecting the protection offered to the user. As a matter of fact, thanks to the above-mentioned arrangement of the constraints 24, once inflated, the elongated portions can assume a configuration wherein the middle portions 22a are interposed and in contact with the side portions 22b.
As shown in
In this embodiment, the expansion of the elongated portions 22a, 22b is stopped when the volume defined by the constraint 24 is fully occupied.
As shown in
The provision of the constraints 24 allows the elongated portions 22, being the latter independent to each other, to better adapt to the user's body. For example, if the elongated portions 22 are disposed over a substantially planar surface, like for example the back of the user, the constraints 24 will be able to keep the portions 22, when they are inflated, in a substantially planar configuration. At the same time, if the elongated portions are disposed over a curved surface, for example over the shoulders or the sides of the user, the constraints 24 will be able to allow a bending of the elongated portions 22 so that the latter can adapt to the underlying surface.
Advantageously the casing configuration of the constraint 24 can also be used to connect elongated portions 22 which are spaced apart to each other.
In this case, see for example
Advantageously the provision of the partition walls 34 helps the elongated portions 22 to stay aligned both in rest configuration and active configuration. Moreover, the partition walls 34 advantageously limit the expansion of the casing 24, so as to guarantee that the latter controls the expansion of the elongated portions 22, once they are inflated (see
As shown in
In this way, in case the casing 24 is made with a breathable material, airflow passages are provided between the elongated portions 22 so as to improve the comfort offered by the wearable protection device 10.
At the same time, such an arrangement does not affect the protection, since the elongated portions 22 even if folded in the rest configuration, once they are inflated will fill the whole volume of the internal chambers 36.
At this point it is clear how the predefined objects may be achieved with the wearable protection device 10 according to the invention.
The expansion of the inflatable member 20 is controlled by means of the constraint 24, without the need of internal tethers inside the inflatable member 20.
Moreover, the inflatable member 20 thanks to the provision of the constraint 24 is able to better adapt to the user's body.
As a matter of fact, in case the elongated portions 22 of the inflatable member 20 are designed to protect a substantially planar portion of the user's body, like for example the back or the chest of the user's body, the constraint 24 permits that the portions 22 assume a substantially planar configuration also in the inflated status, so as to offer an improved protection to the user without affecting the comfort and reducing the risk that the user's body might be compressed during the inflation of the inflatable member 20.
Similarly, in case the elongated portions of the inflatable member are designed to be superimposed to a curved portion of the user's body, like for example the shoulders or the sides, the constraint 24 permits the elongated portions 22 to bend so as to better adapt to the user's body to protect. At the same time, the provision of elongated portions spaced apart to each other allow to create airflow passages through the inflatable member, so as to improve the comfort and the breathability of the wearable protection device without affecting the protection offered thereof.
Furthermore, the constraint 24 permits not only to control the final shape of the inflatable member, but also to limit the internal volume, and therefore to increase the internal pressure thereof.
Again, the constraint 24 in the form of the casing provided with internal partition walls is helpful in distributing on a larger surface the impact forces acting on the inflatable member 20, in particular on the elongated portions 22, so as to permit to sustain increased external pressure without needing to be combined with rigid or semirigid protections.
Moreover, the constraint 24, by acting only on the elongated portions without interfering with the connecting body of the inflatable member, does not affect the inflation time of the inflatable member.
Finally, both “sewed airbags” and “OPW airbags” can be used in combination with the constraint 24, without needing specific adjustments. The inflatable member 20 is thus manufactured in both cases at competitive costs, since it does not require to be provided with internal tethers or to be coated with additional layers to control its fluid retention.
With regard to the embodiments of the wearable protective device 10 described above, the person skilled in the art may, in order to satisfy specific requirements, make modifications to and/or replace elements described with equivalent elements, without thereby departing from the scope of protection of the accompanying claims.
Number | Date | Country | Kind |
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102020000015454 | Jun 2020 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/067142 | 6/23/2021 | WO |