A weatherproofing assembly for use with a group of roof windows comprising at least two roof windows and a method for weatherproofing a group of roof windows
The present invention relates to a weatherproofing assembly for use with a group of roof windows comprising at least two roof windows mounted adjacent to each other in a sloped roof structure having a slope direction, where each of said roof windows comprises a frame comprising a top frame member and a bottom frame member both extending horizontally in the mounted state of the roof window and two side frame members extending in the slope direction in the mounted state of the roof window, said weatherproofing assembly comprising a first underroof collar, a second underroof collar, and a flashing assembly; where each underroof collar comprises a top collar member configured for extending along the top frame member, a bottom collar member configured for extending along the bottom frame member, and two side collar members each configured for extending along a side frame member, said collar members being made from an underroof collar material, where said top collar member, said bottom collar member, and said side collar members delimit a collar opening, and where each collar member has a length direction extending along the collar opening and a width direction extending perpendicular to the length direction, away from the collar opening; and where said flashing assembly comprises at least one top flashing member configured for extending along a top frame member, at least one bottom flashing member configured for extending along a bottom frame member, at least two side flashing members each configured for extending along a side frame member, and at least one middle gutter flashing member configured for extending between roof windows. The invention further relates to method for weatherproofing a group of roof windows.
The terms “top” and “bottom”, “higher” and “lower”, “above” and “below”, and “uppermost” and “lowermost” are to be understood as positions relative to the slope of the roof structure in the mounted state of the underroof collar, flashing assembly, and/or the roof window. This for example means that in the mounted state a top flashing member will be located above a bottom flashing member in a vertical direction and that a roof window mounted above another roof window will located higher than the other roof window in a vertical direction.
The terms “over” and “underneath” will be used to indicate relative positions in a direction perpendicular to the slope direction and the plane defined by the roof, “over” being used to indicate that an item is positioned further towards the exterior and “underneath” being used to indicate that an item is positioned further towards the interior of the building covered by the roof.
In roofs covered by tiles and like roofing materials an underroof is typically provided underneath the roofing material to divert any precipitation penetrating through the roofing material, for example snow entering through small gaps between tiles, and any condensation forming on the interior side of the roofing material. In this context the term “interior” is used to indicate a direction towards the interior of a building covered by the roof, and the term “exterior” is used for the opposite direction, away from the interior of the building, towards an exterior.
When a roof window is mounted in a roof, an opening is cut in the roof structure, thereby interrupting both the underroof and the roofing. After mounting of the roof window in said opening, an underroof collar is used for sealing the joint between the roof window and the underroof, and a flashing assembly is arranged on top of the underroof collar, sealing the joint between the roof window and the roofing and protecting the roof structure and the underroof collar from weather and mechanical wear.
The underroof collars are typically made from a textile material, such as a non-woven material, which is waterproof but vapour-permeable, and comprise an inner portion, which is attached to the frame of the roof window, for example by means of staples or an adhesive, and an outer portion, also referred to as a skirt portion, overlapping with the sections of the underroof extending along the cut opening closest to the roof window. The outer portions may be attached to the roof structure, for example by means of staples, and/or to the underroof, for examples by means of adhesive tape, thereby keeping the underroof collar in its intended position. In some roof structures, laths for supporting the roofing material extend on the exterior side of the underroof. To be able to reach over such laths and down to the underroof between them, at least the outer portion of the side collar members may be provided with a surplus of material, for example being made from a pleated material. Examples of underroof collars are disclosed in EP0994992B1, EP1774118B1, EP1896673B1, and EP2284329A2.
Each flashing member typically comprises an inner portion, which is arranged to extend up along the frame of the roof window, and an outer portion, which is arranged to extend away from frame. The outer portions of side flashing members and top flashing members typically extend between the roof structure and the roofing, and the outer portions of bottom flashing members typically extend over an exterior side of the roofing to lead water off the flashing assembly and onto the roofing below the group of roof windows. Where roof windows are mounted close to each other in a group, one or more middle gutter flashing members extend from the frame of one roof window to the frame of another roof window. One or more flashing members may be attached to the frame and/or to the roof structure, for example by means of staples or nails, thereby keeping the flashing assembly in its intended position. An example of such a flashing assembly and a method for mounting it is disclosed in EP0087647A1.
Today most roof windows are sold as standardized products, which are individually packed and kept on stock for delivery upon demand. Likewise, standard underroof collars and standard flashing assemblies matching each roof window size, different types of roofing as well as different installations depths in the roof are kept on stock. Some suppliers also stock underroof collars and flashing assemblies for two roof windows mounted side by side or one above another, which are the most common constellations of a group of roof windows. This system typically results in at least five different standard flashing assemblies being kept on stock for each standard roof window, and most roof manufacturers offer more than 40 different roof window sizes. While some sizes are less used than others and all standard flashing assemblies are therefore not kept on stock at all times, the total number of standard flashing assemblies on stock easily adds up to more than 200.
When roof windows are to be mounted in larger or more complex groups, such as in a matrix constellation with roof windows mounted both side by side and above each other in the slope direction, flashing assemblies may be made on special order. Speed of delivery is, however, often of importance and it is therefore common practice to combine several standard flashing assemblies for single roof windows and supplementing them with middle gutter flashing members. For this purpose, middle gutter flashing members for use between roof windows mounted side by side and one above another are also stocked as standard products. While this works well with respect to achieving a good weatherproofing, the side flashing members and/or top and bottom flashing members of the standard flashing assemblies replaced by the middle gutter flashing members are discarded, typically ending up as scrap metal.
With larger groups of roof windows, e.g. arranged in a matrix configuration, becoming still more popular and with the increasing focus on minimizing resource consumption, this scrapping of flawless building components is a cause for increasing concern.
The use of standard underroof collars when mounting groups of roof windows has also been found to result in waste of material, as the space available between adjacent roof windows is often limited. The installer either tucks excess underroof collar material down into the roof structure, or cuts one or more collar members to size, scrapping the cut-offs. In addition to the waste of material, this involves a risk of errors in mounting, as excess material may be in the way of mounting flashing members, and as incorrect removal of underroof collar material may result in leakage.
With this background, it is an object of the invention to provide a weatherproofing assembly by which it is possible to reduce or eliminate scrapping of material without compromising weatherproofing qualities.
In a first aspect of the invention, this and further objects are achieved with a weatherproofing assembly of the kind mentioned in the introduction which is furthermore characterised in that the flashing assembly comprises a first set of flashing members including one top flashing member, one bottom flashing member, and two side flashing members corresponding to those used in the installation of a single roof window, and a second set of flashing members including one middle gutter flashing member and a sub-set of two other flashing members, said sub-set being chosen from the group comprising an over-under sub-set including one top flashing member and one bottom flashing member and a sides sub-set including two side flashing members, and that at least one collar member of the second underroof collar comprises a reduced amount of collar material compared to the corresponding collar member of the first underroof collar.
In a second aspect of the invention, the above mentioned and further objects are achieved with a method comprising the steps of:
The first underroof collar can be a standard underroof collar corresponding to those used in the installation of a single roof window, and the first set of flashing members can correspond to a standard flashing assembly for a single roof window, while the adaptation needed for use in a group of roof windows is provided by the second underroof collar and the second set of flashing members. In this way, only the second underroof collar and the second set of flashing members need to be kept on stock as separate items, whereas the first underroof collar and the first set can be picked from the standard product range. While this may not reduce the number of items to be kept on stock, the second underroof collar and the second set of flashing members may replace a range of considerably larger specialized products for roof windows mounted adjacent to each other in groups. This may reduce the needed storage space and may also reduce costs in that less components need to be manufactured for storage.
Another advantage is that underroof collars and flashing members may be reused when retrofitting a new roof window next to an existing one. The flashing member(s) facing the intended position of the new roof window(s) is/are simply removed and reused at the corresponding frame member(s) on the opposite side of the new roof window(s), and only the second underroof collar and the second set of flashing members then need to be supplied.
In one embodiment, the at least one collar member of the second underroof collar comprising a reduced amount of collar material has a reduced width compared to the width of the corresponding collar member of the first underroof collar. In another the side collar members of the first underroof collar are made with a surplus of material, such as a pleating, and the at least one collar member of the second underroof collar comprising a reduced amount of collar material is a side collar member without such a surplus of material. Both reduces the amount of material present and thereby reduces the potential need for removing material. It may, however, still be advantageous to provide a cutting indication on at least one collar member to allow a precise adaptation, for example in cases where roof windows are arranged extraordinary close to each other or deep in the roof structure. Such a cutting indication is preferably provided on an interior side of the underroof collar configured for resting on the roof structure in the mounted state. This reduce the risk of an installer removing material in cases, where it is not necessary.
The weatherproofing assembly may include a tape or adhesive for interconnecting underroof collars. Such tape or adhesive may be provided on the collar member of the second underroof collar comprising a reduced amount of collar material.
For use with groups of roof windows comprising three or more roof windows, the weatherproofing assembly may further comprise a third underroof collar and the flashing assembly may further comprise a third set comprising one middle gutter flashing member and two other flashing members. As described for the second set of flashing members, the two other flashing members of the third set may be a top flashing member and a bottom flashing member or two side flashing members. If the roof windows are arranged side by side, at least one side collar member of the third underroof collar could comprise a reduced amount of collar material. If the roof windows are arranged in an L-shaped configuration, i.e. two side-by-side and on above another in the slope direction of the roof structure, the most appropriate configuration of the third underroof collar will depend on the configuration of the second underroof collar and which roof window the first underroof collar is mounted at.
For use with groups of roof windows arranged in a matrix, such as two by two, the weatherproofing assembly may comprise a fourth underroof collar and a fourth set of flashing members contained in a fourth packaging element and comprising two middle gutter flashing members, one for use between roof windows mounted side by side and one for roof windows mounted one above another.
While the underroof collars are primarily described with references to embodiments, where one collar member comprises a reduced amount of material, it is to be understood that two or more collar members of an underroof collar may comprise a reduced amount of material. This may for example apply to an underroof collar used in a lower row of a matrix configuration, where both a side collar member, possibly both side collar members and the top collar member will be overlapping with other underroof collars. These collar members may then be made with a reduced amount of material, and when two collar members are overlapping each other in the mounted state, it may even be advantageous to make both with a reduced amount of material.
In one embodiment, the first set of flashing members and/or the third set of flashing members further comprises a drainage gutter. One or both drainage gutters may be a telescopic drainage gutter configured for extending along the top frame member of one roof window in an un-extended state and for extending along the top frame members of two roof windows in an extended state. If the group of roof windows is mounted in an L-shaped configuration with a first and a second roof window side-by-side in a lowermost row and a third roof window above the first roof window seen in the slope direction of the roof structure, the flashing assembly can be mounted in a first flashing configuration, where a drainage gutter of the first set of flashing members and a drainage gutter of the third set of flashing members each extends along the top frame member of one roof window. I.e. one drainage gutter above the second roof window and the other drainage gutter above the third roof window. If one or both drainage gutter are telescopic drainage gutters it/they will then be mounted in an un-extended state. It is, however, also possible to take two parts of the telescopic drainage gutter apart and use each of them above one roof window.
If the group of roof windows comprises three or more roof windows arranged side by side, the flashing assembly can be mounted in a second flashing configuration, where a telescopic drainage gutter of the first set of flashing members is in an extended state and extends along the top frame members of two roof windows and a drainage gutter of the third set of flashing members extends along the top frame member of one roof window. The two drainage gutters will then extend in continuation of each other and may possibly be interconnected, so that they form one gutter. A connector piece for interconnecting drainage gutters may be provided, for example as part of the third set. The two drainage gutters may be mounted with different inclination angles, so that one drainage gutter directs water to one side of the group of roof windows and the other drainage gutter directs water to the other side of the group of roof windows.
If the group of roof windows is mounted in a two-by-two matrix configuration or in an inverted L-shaped configuration with a first and a second roof window side-by-side in an uppermost row and a third roof window below the first roof window seen in the slope direction of the roof structure, the flashing assembly can be mounted in a third flashing configuration, where a telescopic drainage gutter of the first set of flashing members is in an extended state and extends along the top frame members of two roof windows and where a drainage gutter of the third set of flashing members is not in use, or vice versa.
If the group of roof windows comprises four roof windows mounted side-by-side, two extended telescopic drainage gutter may be arranged in continuation of each other and the fourth set of flashing members will then not have to include a drainage gutter.
In one embodiment, at least one middle gutter flashing member comprises two components, each being configured for being arranged along a frame member of one of two adjacent roof windows, said frame members facing each other. This will allow adaptation to variations in the distance between roof windows by displacing the two components in relation to each other in a direction parallel to the plane of the roof structure.
The advantages and embodiments described above with reference to the first aspect of the invention also applies to the second aspect and vice versa.
In the following description embodiments of the invention will be described with reference to the schematic drawings, in which
Referring initially to
Each collar member has a length direction L extending along the collar opening 15 and a width direction W extending perpendicular to the length direction, away from the collar opening. In
Each collar member further comprises an inner portion 111, 121, 131, 141 and an outer portion 112, 122, 132, 142. The inner portions define the collar opening 15 and are here configured for extending up along the outer sides of a frame of a roof window, while the outer portions extend away from the collar opening and are configured for extending over and coming into contact with a roof structure. In this embodiment the side collar members 13, 14 are made with a pleating providing a surplus of material.
Laths 41 are typically used in roof structures comprising rafters and serve to support roofing materials (not shown) consisting of smaller units, such as tiles or roofing panels. Other types of roof structures, such as concrete roofs, do not include laths and the underroof collar may then not need a surplus of material. In such cases the side collar members 13, 14 can be without pleating as shown for the top collar member 11 and bottom collar member 12.
The drainage gutter 3 is mounted on top of the top collar member 11 to drain off water coming from the underroof 42 above the roof window, whereby reducing the water-load on the top collar member. Furthermore, the top collar member 11 is wider in its width direction W than the bottom collar member 12 to facilitate proper integration with the roof structure.
Today, underroof collars 1 are mounted in substantially the same way, regardless if used on a single roof window is in
A prior art flashing assembly 5 for use with two roof windows mounted adjacent to each other side by side in a sloped roof structure 4 similar to that in
The flashing assembly 5 comprises two top flashing members 51 each configured for extending along a top frame member 21, two bottom flashing members 52 each configured for extending along a bottom frame member 22, two side flashing members 53, 54 each configured for extending along a side frame member 23, 24, and a middle gutter flashing member 55 configured for extending between the two roof windows. Common to all flashing members is that they comprise an outer portion 511, 521, 531, 541, 551 configured for extending substantially in plane with the roof structure and at least one inner portion 512, 522, 532, 542, 552 configured for extending up along a frame member of a roof window.
The top flashing members 51 and the bottom flashing members 52 are provided with corner sections, 513, 514, 523, 524 configured for establishing an overlap with the side flashing members 53, 54 and the middle gutter flashing member 55, and cover members 56, 57 are provided for interconnecting the corner sections 514 of the top flashing members above the middle gutter flashing member.
In
References to “right” and “left” are to be understood as references to the flashing assemblies and the frames of roof windows as shown in the drawing, and thus as seen by a person viewing them from outside a building in which they are mounted.
The present invention is concerned with providing an improved weatherproofing assembly comprising both underroof collars and flashing members for used with a group of roof windows.
The type C underroof collar may be a standard underroof collar otherwise used with single roof windows mounted in roof structures where no surplus of material is needed.
The three different configurations of underroof collars shown in
The scissors 7 are shown at the top collar members 11 of the underroof collars 1 for use on the roof windows in the lowermost row of the matrix and in positions indicating that the width of the top collar members can be reduced. As explained with reference to
Tape 6 is shown only at the right-hand side collar members 14 of four underroof collars 1 as taping along these sides will interconnect all underroof collars of the set along the side collar members 13, 14. Additionally, or alternatively, tape may be used along the top and bottom collar members 11, 12 to interconnect underroof collars arranged one above the other in the slope direction D.
Any matrix, where roof windows are arranged side-by-side, will include a roof window corresponding to the roof window marked I in
In
Turning now to
The type A underroof collar to be used with the roof window corresponding to that marked I in
These underroof collars 1 are shown with cutting indications 16, here in the form of broken lines, showing where they are to be cut when used in a two-by-three matrix, when roof windows are mounted close to each other. Underroof collars AI, CII, and BIII are provided with cutting indications on their top collar members 11, underroof collars AIV, CV, and BVI are provided with cutting indications on their bottom collar members 12, and underroof collars CII and CV are provided with cutting indications on their side collar members 13, 14. It is to be understood that it is presently preferred to use underroof collars made with a reduced amount of material, rather than cutting them to size at the installation site and that the cutting indications may therefor also represent a different embodiment of each underroof collar made with smaller dimensions. Cutting to size may, however, be preferred in some instances to keep the number of different underroof collars to be kept on stock at a reasonable level.
In the embodiment shown in
With the cutting indications shown in
In the embodiment in
In
In case only some of the cutting indications 16 are to be used, information about which to use can be provided in a separate installation guide and/or printed on the underroof collar.
In
Whereas the type A and type B underroof collars in
The underroof collars of type A and type B shown in the drawing all have a surplus of material in the form of a pleating at the side collar members projecting away from the matrix of roof windows, over the roof structure, while the other side collar members are flat. As described above, a pleating allows the side collar members of the underroof collars to be unfolded and come down and around laths of a roof structure, but other roof structures may require a smaller surplus of material or no surplus at all. It will thus be understood that the pleating shown is only an example of how a side collar member may be different from a flat side collar member, and that the difference between the side collar members may be embodied differently, for example by the side collar members being of different width in a state of delivery.
The flashing assembly in
The first set I is a standard flashing assembly of the type used for a single roof window mounted alone in a roof structure, and it is intended that this set of flashing members will be packed together with the standard underroof collar 1a, so that this packed set will correspond to that supplied for a single standard roof window. The second set II comprises the supplementary flashing members needed for weatherproofing two roof windows mounted side by side as indicated by the two roof window frames 2a, 2b, and it is intended that this set of flashing members will be packed together with the underroof collar 1b having a reduced amount of material at the left-hand side collar member 13. In this way, this latter set will serve as a supplementary set, one or more of which can be combined with a standard set whenever roof windows are to be mounted side by side, and possibly also for matrix configurations.
As shown by the arrows in
The middle gutter flashing member 55 of the second set II is mounted between the two roof window frames 2a, 2b, covering the gap between them, and the top flashing member 51 and the bottom flashing member 52 of the second set II are mounted at the top and bottom of the right-hand roof window frame 2b.
It is to be understood that it would work equally well to mount the top flashing member 51, the bottom flashing member 52, and the right-hand side flashing member 54 of the first set I at the right-hand frame 2b and the flashing members of the second set II at the left-hand frame 2a.
In the embodiment shown in
In
The first set I of flashing members and the second set II of flashing members in
The middle gutter flashing member 55, top flashing member 51, and bottom flashing member 52 of the third set III are mounted at the frame 2c of the third roof window as indicated by the arrows in
The drainage gutter 58 of the third set III is depicted as a telescopic drainage gutter, but in this situation the telescopic function in not necessary, as the drainage gutter of the first set I is capable of extending along both the first frame 2a and the second frame 2b. The drainage gutter 58 of the third set III may therefore be mounted so that it extends along the top frame member of third frame 2c in an un-extended state. It is, however, also possible to provide the third set III of flashing members with a simpler, non-extendable drainage gutter, or to extend the telescopic drainage gutter of the third set to also extend over the second frame 2b and leave the drainage gutter of the first set I un-extended. The drainage gutters of the first set I and the third set III will typically be inclined in opposite directions, so that one drains off water at one side of the group of roof windows and the other drains off water at the other side. They may, however, also be arranged in continuation of each, possibly interconnected, so that they form one gutter. A connector piece for interconnecting drainage gutters may be provided, for example as part of the third set.
Another embodiment of a group of roof windows, represented by two frames 2a, 2d mounted one above the other in the slope direction D, is shown in
A further embodiment of a group of roof windows, represented by three frames 2a, 2b, 2d mounted in a L-shaped configuration, is shown in
A still further embodiment of a group of roof windows, represented by four frames 2a, 2b, 2d, 2e mounted in a two by two matrix configuration, is shown in
When mounting this flashing assembly, the first flashing member 54 of the first set I is mounted at the right-most side frame member 24 of the lowermost row of roof windows as described with reference to
As will be understood by the skilled person, any group of roof windows can be weatherproofed using a combination of the sets of flashing members shown in the drawing, as long as the frames 2a, 2b, 2c, 2d, 2e are aligned horizontally and in the slope direction D.
Set I comprises a top flashing member, a bottom flashing member, two side flashing members, possibly a drainage gutter, and a standard underroof collar.
Set IIa and set IIb each comprises one middle gutter flashing member, two other flashing members, and an underroof collar. In set IIa the two other flashing members are a top flashing member and a bottom flashing member, corresponding to the sets of flashing members marked II in
Set III comprises a middle gutter flashing member, a top flashing member, a bottom flashing member, possibly a drainage gutter, and one side collar member of the underroof collar comprises a reduced amount of material.
Set IV comprises two middle gutter flashing members, one for use between roof windows mounted side by side and one for roof windows mounted one above another, and one side collar member and either the top collar member or the bottom collar member of the underroof collar comprises a reduced amount of material.
The first weatherproofing assembly 102 is composed of sets I and IIa, corresponding to the situation shown in
The second weatherproofing assembly 104 is composed of sets I and IIb, corresponding to the situation shown in
The third weatherproofing assembly 103 is composed of sets I, IIa, and III, corresponding to the situation shown in
The fourth weatherproofing assembly 105 is composed of sets I, IIb, and III, corresponding to the situation shown in
The fifth weatherproofing assembly 106 is composed of sets I, IIb, III, and IV, corresponding to the situation shown in
The sixth weatherproofing assembly 107 is composed of set I, two other sets, and a separately packed drainage gutter 584. This is intended to illustrate that set III does not need to include a drainage gutter, and that it is also possible to provide the first set I without a drainage gutter. As drainage gutters are only used with some roofing materials and in certain roof structures, this may allow a broader use of set I and/or set III, and avoid or reduce scrapping of drainage gutters.
The separately packed sets forming a weatherproofing assembly may be interconnected using straps 9, as shown on the last weatherproofing assembly 507, or an adhesive.
In
Above the invention has been described primarily with reference to new installations of groups of roof windows, but it is to be understood that it is also advantageous when adding one or more new roof windows adjacent to an existing roof window. In the example shown in
Number | Date | Country | Kind |
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PA 2023 70089 | Feb 2023 | DK | national |