Hereinbelow, the present invention will be explained in detail using the embodiments illustrated in the drawings. However, the present invention is not intended to be limited only to dimensions, materials, shapes, relative dispositions or the like of the components described in the embodiment except other than specifically described.
First, an entire construction of a web offset press will be explained using an entire explanatory view schematically illustrating a conventional ordinary web offset press of
In
Further, an in-feed section 04 is a section to draw out the web 011 from the roll-shaped web offset paper 013 in a continuous fashion, and for example, is provided with a paper feed drag roll 016 for feeding the web 011 to a printing section 02, and a dancer roll 014 capable of changing a distance from the paper feed drag roll 016. A tension force applied to the web 011 is appropriately controlled by means of the dancer roll 014. Alternatively, a case in which a balance weight roller where a constant tension force is applied to the web 011 by adding a pressure by means of an air cylinder is provided is sometimes applicable as well. The web 011 in which the tension force is controlled by means of the in-feed section 04 is conveyed to the printing section 02 via a guide roller 018.
In the printing section 02, usually a plurality of sets of printing units 05a through 05d having different colors of ink are provided along a traveling direction of the web 11 and are arranged side by side, and each printing unit includes upper and lower plate cylinders 015a and 015b, and upper and lower blanket cylinders 017a and 017b. Pictures on the upper and lower plate cylinders 015a and 015b are transferred onto the web 011 via the blanket cylinders 017a and 017b, respectively. The printing section 02 is configured to achieve a multi-color printing by sequentially passing the web 011 through each of the printing units 05a through 05d.
Incidentally, a distance between the printing units is basically large, and configured to be about the same degree of width of the printing unit, and a scaffold (not illustrated) is provided between the printing units above the web 011. A worker performs an exchange operation of the ink, maintenance of a group of various kinds of rollers, and work for replacing a printing plate in each of the printing units, or the like upon climbing up the scaffold.
The web 011 printed by the printing units 05a through 05d is conveyed to a dryer section 07 and is cooled down by being conveyed to a cooling section 08 after heated and dried in the dryer section 07. The cooled web 011 is cut out and folded back in a folding section 09, formed into an intended pullout binding, and is conveyed outward.
Next, the embodiment according to the first invention of the present invention (first embodiment) will be explained on the basis of
Between the divided scaffold 30 and the upper and lower plate cylinders 15a and 15b, upper and lower protectors 21a and 21b for protecting the inside of the printing unit are provided, and the upper and lower protectors 21a and 21b are respectively placed at positions “a” for protecting the inside of the printing unit when a usual printing operation is performed, and block off the inside of the printing unit. The upper and lower protectors 21a and 21b are respectively rotated to positions “b” upon replacing the printing plate so that the same do not disturb the work for replacing the printing plate. Further, an ink mist tray 22 is provided between the upper blanket cylinder 17a and the divided scaffold 30.
A supporting structure 40 of the divided scaffold 30 is composed of, as illustrated in
Besides the supporting structure 40, the divided scaffold 30 is composed of a running board 31 forming a step surface on which the worker rides, a paper pressing roller 34 attached to a lower surface of the running board 31 in a reversibly rotatable manner by means of roller holders 32 and 33, and a linear guide 35 moving in a vertical direction by being guided by means of the linear rail 45, which is attached to the elevating plate 44, and both side edge portions in a web-paper-width direction of the running board 31 is connected to the elevating plate 44 by means of a connecting portion 36.
In the thus constructed present embodiment, in the printing operation, the web 11 travels on a travel path “c” indicated by a solid line from the paper feed side to the paper discharge side in the direction indicated by the arrow “e”, and the picture is transferred from the blanket cylinder in a condition that the web 11 is nipped by the upper and lower blanket cylinders 17a and 17b.
When the printing operation is stopped and the printing plate is replaced, the upper and lower protectors 21a and 21b disposed in the up-and-down direction are respectively rotated from the position “a” to the position “b”. Next, a clearance is formed between the upper and lower plate cylinders 15a and 15b and the upper and lower blanket cylinders 17a and 17b, and a nip of the web 11 formed by means of the upper and lower blanket cylinders 17a and 17b is released.
By releasing the nip formed by means of the upper and lower blanket cylinders 17a and 17b, the web 11 forms a released web area where there is no nipped portion in the region from the paper feed drag roll 016 in the in-feed section 04 to the cooling cylinder 019 via the plurality of printing units 05a through 05d, and the dryer section 07, in
Thereafter, the air cylinders 42 are operated by pressing a switch provided in an operating panel (not illustrated), and a fall of the divided scaffold 30 is started. The running board 31 is gradually lowered and the web 11 is pressed down by means of the paper pressing roller 34 provided at a lower surface of the running board 31. Further, a sag of the web 11 in the region from the paper feed drag roll 016 in the in-feed section 04 to the cooling cylinder 019 in the cooling section 08 is absorbed, while guiding the feeding movement or returning movement of the web 11 in the traveling direction “e” thereof. Thereby, the travel path of the web 11 is moved from a trajectory “c” to a trajectory “d”.
Thus, if the running board 31 is gradually lowered by 150 mm, the lowering operation is stopped there. Incidentally, since the running board 31 is lowered while guiding the web 11 by means of the paper pressing roller 34, there is no possibility for the running board 31 to damage or break the web 11. The worker performs the work for replacing the printing plate while climbing up the fixed scaffold 20 via a ladder (illustration is omitted), and riding on the running board 31 of the divided scaffold 30 from the fixed scaffold 20 after lowering down the divided scaffold 30.
If the work for replacing the printing plate of the upper plate cylinder 15a is performed in a condition where the divided scaffold 30 is not lowered as in the conventional way, the worker has been obliged to hunker on the running board 31 and to stretch to the distance from a place at a height near a level of a foot. Compared with this, in the present embodiment, since the worker performs the work for replacing the printing plate while riding on the lowered divided scaffold 30, the work is performed at a position higher than the level of the foot and the work for replacing the printing plate of the upper plate cylinder 15a can be performed in an extremely easy posture.
Incidentally, it is not necessary for the worker to ride on the fixed scaffold 20 or the divided scaffold 30 to perform the work for replacing the printing plate of the lower plate cylinder 15b, and the worker can perform the work in a relatively easy posture while riding on a low step of the printing unit provided on a floor surface.
Furthermore, according to the present embodiment, by concentrating the sag of the released web 11 having no nipped portion in the area between the paper feed drag roll 016 of the in-feed portion 04 and the cooling cylinder 019 of the cooling section 08 into the printing unit where the printing plate is to be replaced, the web 11 can be sagged downward. Hence, a structure for specifically forwarding the web 11 by means of the roll-shaped web offset paper 013 is not required, and the work for replacing the printing plate can easily be performed.
Further, according to the present embodiment, since the paper pressing roller 34 is mounted on a lower surface of the running board 31, an operation for forwarding the web 11 can smoothly be guided even when the web 11 is pressed by the running board 31. Accordingly, there is no possibility to damage the web 11.
Next, the embodiment of the second invention of the present invention (second embodiment) will be explained on the basis of
Between the fixed scaffold 61 and the upper and lower plate cylinders 15a and 15b, the upper and lower protectors 21a and 21b for protecting the inside of the printing unit are provided, and the upper and lower protectors 21a and 21b are respectively placed at the position a for protecting the inside of the printing unit when a usual printing operation is performed, and block off the inside of the printing unit. The upper and lower protectors 21a and 21b are rotated to a position b in replacing the printing plate. Further, the ink mist tray 22 is provided between the upper blanket cylinder 17a and the fixed scaffold 61.
The elevating scaffold 50 is composed of a horizontally disposed running board 51, and a pair of paper pressing rollers 52 provided at the front and back ends of the running board 51 in the traveling direction of the web 11, and a lower end of the pair of paper pressing roller 52 is positioned lower than a lower surface of the running board 51 so as to guide the web 11 when the elevating scaffold 50 is lowered. Incidentally, the construction of the running board 51 including the pair of paper pressing rollers 52 is identical of the structure in the aforementioned first embodiment illustrated in
Furthermore, guide rollers 63 and 64 are installed on the frame ends 6a and 6b facing the travel path of the web 11 in the printing units 5a and 5b, and are configured to guide the web 11 from the fixed sides as well. Incidentally, the guide rollers 63 and 64 are installed at a position slightly lower than a height of the web 11 in printing operation so as for the web 11 not to be in contact with the guide rollers 63 and 64 in the printing operation.
Two brackets 53 are attached to one side end of the lower surface of the running board 51. Moreover, between a step 66 installed between lower steps 65 of the printing units 5a and 5b, and a supporting plate 67 hung between the printing units located at the same height as that of the fixed scaffolds 61 and 62 in a horizontal direction, two sets of supporting columns 68 and a cylinder 69 for rise-and-fall operation (rod-less cylinder) are provided upright lining in the traveling direction of the web 11. Further, a linear rail 71 is attached to each of the supporting columns 68 in the up-and-down direction, and as illustrated in
Incidentally, as illustrated in
On the frame ends 6a and 6b of the uppermost rising position and lowest lowering position, an upper stopper plate 74 and a lower stopper plate 75 are respectively provided, and an upper concave groove 74a and a lower concave groove 75a to which the stoppers 56a are respectively inserted are provided in the stopper plates 74 and 75, respectively. When the running board 51 reaches the uppermost rising position or the lowest lowering position, the position detecting sensor 72 or 73 detects that, operates the air cylinders 56, and projects the stoppers 56a. The stopper 56a is inserted into the concave groove 74a or 75a, and thereby the four corners of the running board 51 are fixed to the printing units 50a and 5b at the uppermost rising position or the lowest lowering position. Incidentally, as for the position detecting sensors 72 and 73, either a contact-type or a noncontact-type is applicable.
In the thus constructed present embodiment, while the web 11 is conveyed from the paper feed side to the paper discharge side (in a direction indicated by an arrow e in
Thereby, the web 11 in the area from the paper feed drag roll 016 in the in-feed section 04 to the cooling cylinder 019 in the cooling section 08 via the printing units 05a through 05d in
Next, either the tension force of the web 11 is reduced by bringing the dancer roll 014 in the in-feed section 04 closer to the paper feed drag roll 016 side or the sag of the web 11 is produced in the aforementioned area by means of unreeling the web 11 from the roll-shaped web offset paper 013 to the printing section 02 side.
Next, the elevating scaffold 50 is gradually lowered along the linear rail 71 by operating the cylinder 69 for elevating operation by operating a switch, not illustrated. The elevating scaffold 50 is gradually lowered while concentrating the sag of the web 11 in the aforementioned released web area toward the elevating scaffold 50 between the printing units 5a and 5b by pressing down the web 11 by means of the pair of paper pressing rollers 52 attached to the lower surface of the front and back end of the running board 51.
In this case, the web 11 is guided by means of the pair of paper pressing rollers 52 and the guide rollers 63 and 64. Thereby, as illustrated in
Thus, the elevating scaffold 50 is lowered while pressing down the web 11 by means of the pair of paper pressing rollers 52, and the elevating scaffold 50 reaches the lowest lowering position and is stopped. At the same time, the position detecting sensor 73 detects the elevating scaffold 50 and the air cylinder 56 is operated by means of the detecting signal. The stopper 56a is thereby projected outward from a side edge of the running board 51 in the paper width direction of the web 11 and is inserted into the concave groove 75a of the lower stopper plate 75. Thereby, the elevating scaffold 50 is fixed at this position.
Next, the worker performs work for replacing the printing plate of the upper plate cylinder 15a while riding on the running board 51 of the elevating scaffold 50. Incidentally, the work for replacing the printing plate of the lower plate cylinder 15b can easily be performed while riding on the lower step 65 of the printing unit even though the worker does not ride on the elevating scaffold 50.
According to the present embodiment, since the elevating scaffold 50 occupying a main part of the scaffold hung between the printing units 5a and 5b is configured to be capable of being raised and lowered, and the elevating scaffold 50 is lowered to a position close to an upper surface of the step 66, the worker is able to easily ride on the running board 51 of the elevating scaffold 50 without using the ladder.
In addition, since the elevating scaffold 50 occupying the main part of the scaffold hung between the printing units 5a and 5b is lowered, an area of the running board 51 is relatively wide and the worker can perform the work for replacing the printing plate with ease.
Incidentally, after completing the work for replacing the printing plate, engagement of the upper stopper plate 75 with the lower concave groove 75a is released by returning the stopper 56a of the air cylinder 56, and the elevating scaffold 50 is raised by operating the cylinder 69 for elevating operation. When the elevating scaffold 50 reaches the uppermost rising position, the position detecting sensor 72 detects this, and thereby the stopper 56a is projected outward and inserted into the upper concave groove 74a of the upper stopper plate 74. Hence, the elevating scaffold 50 is fixed at the aforementioned uppermost rising position at the same height as that of the fixed scaffolds 61 and 62 above the web 11. An interlock mechanism is constructed to operate such that the printing operation can only be performed if the position detecting sensor 72 has detected the elevating scaffold 50.
Thereafter, the web 11 being sagged is rewound by a rewinding operation of the roll-shaped web offset paper 013 in the paper feed section 03, or the like. In the present embodiment, since it is required to wind off the web 11 in the in-feed section 04 or the paper feed section 03 before performing the work for replacing the printing plate, and is to rewind the web 11 being wound off after completing the work for replacing the printing plate, the present embodiment can only be applied to a web offset press capable of performing this operation. Further, since the winding off operation for the web 11 is performed in the in-feed section 14 or the paper feed section 03, a sufficient sag can be produced on the web 11 and therefore the work for replacing the printing plate can be performed in the plurality of printing units at the same time.
According to the first invention with respect to the method and apparatus for replacing the printing plate in the present invention, since a part of the scaffold on the side where the work for replacing the printing plate is performed is divided and enabled to be raised and lowered, and the divided scaffold is lowered while pressing the web with a lower surface of the scaffold by utilizing a sag of the web produced in an released web area, the divided scaffold can be lowered without damaging or breaking the web, and the worker can perform the work for replacing the printing plate of an upper plate cylinder in an easy posture. Thereby, the printing plate can be attached in an accurate fashion with high dimensional accuracy at a short time.
In addition, since only a part of the scaffold divided is configured to be lowered in a relatively small lowering amount, there is no necessity to produce the sag of the web by feeding the web in the paper feed section or the in-feed section, and since only the sag of the web held in the region from the in-feed section to the dryer section is utilized, it is not necessary to provide an equipment for enabling the web to be fed, as is necessary in the second invention. Hence, the equipment of the web offset press and an operation for replacing the printing plate can be simplified.
According to the second invention with respect to the method and apparatus for replacing the printing plate in the present invention, the scaffold is constructed to be capable of being raised and lowered above the web, and the web is fed in the paper feed section or the in-feed section after enabling the web to be forwarded by forming a clearance between the blanket cylinders that nip the web from both sides in the printing unit. Therefore, the web can sufficiently be sagged at a portion of the elevating scaffold.
Hence, the lowering amount of the scaffold can be increased and the scaffold can be lowered to the vicinity of the lowest end, and in addition the scaffold with a running board having a large area can be lowered. Consequently, the worker can easily ride on the scaffold without using the ladder or the like, and the work for replacing the printing plate can easily be performed by the worker on the scaffold.
Thus, since an amount of the sag of the web can be provided with elbowroom, the scaffold can be lowered to a position where the worker can perform the work for replacing the printing plate in the easy posture without producing an excessive tension force for the web and damaging and breaking the web. Thereby, the worker can perform the work for replacing the printing plate of the upper plate cylinder in the easy posture, and the printing plate can be attached at the short time in the accurate fashion with high dimensional accuracy.
Number | Date | Country | Kind |
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2006-271790 | Oct 2006 | JP | national |