Described herein is a wedge clutch with mutually supporting wedge plates. In particular, the wedge clutch includes two axially displaceable hubs with complimentarily sloping surfaces engaged with respective wedge plates. The wedge plates contacting each other during torque transmission by the wedge clutch. The contact eliminates deflection of the wedge plates.
Wedge clutches using one or more wedge plates between an inner hub and an outer ring are known in the art. The wedge plates are typically made of a spring material to enable biasing of the wedge plates. Ideally, the full inner and outer circumferential surfaces of the wedge plates contact the inner hub and the outer ring, respectively, during torque transmission by the wedge clutches. However, compressive forces exerted on the wedge plates during torque transmission cause the wedge plates to deflect, which in turn causes portions of the inner and outer circumferential surfaces of the wedge plates to lift off the inner hub and the outer ring, respectively, causing point contact between the wedge plates and the inner hub and outer ring. The point contact can damage the inner hub and outer ring and reduces the contact area between the wedge plate and the inner hub and outer race. This reduction of contact area reduces the torque-carrying capacity of the wedge clutch.
According to aspects illustrated herein, there is provided a wedge clutch, including: a first hub; a second hub; an outer ring located radially outward of the first and second hubs; a first wedge plate radially disposed between the first hub and the outer ring; a second wedge plate radially disposed between the second hub and the outer ring; and a displacement assembly arranged to: for a connect mode, axially displace the first and second hubs with respect to each other to non-rotatably connect the first and second hubs to the outer ring; and for a disconnect mode, axially displace the first and second hubs with respect to each other to enable rotation between the outer ring and the first and second hubs.
According to aspects illustrated herein, there is provided a wedge clutch, including: a first hub including a first surface sloping radially inward in a first axial direction; a second hub including a second surface sloping radially inward in a second axial direction opposite the first axial direction; an outer ring located radially outward of the first and second hubs; a first wedge plate radially disposed between the first hub and the outer ring and engaged with the first surface; a second wedge plate radially disposed between the second hub and the outer ring and engaged with the second surface; and a displacement assembly arranged to: for a connect mode, axially displace the first and second hubs with respect to each other to non-rotatably connect the first and second hubs to the outer ring; and for a disconnect mode, axially displace the first and second hubs with respect to each other to enable rotation between the outer ring and the first and second hubs.
According to aspects illustrated herein, there is provided a wedge clutch, including: a first hub; a second hub; an outer ring located radially outward of the first and second hubs; a first wedge plate radially disposed between the first hub and the outer ring and in contact with the first hub; a second wedge plate radially disposed between the second hub and the outer ring and in contact with the second hub; and, a displacement assembly including a first resilient element urging the first hub in a first axial direction, an actuator, a ball axially located between the first and second hubs, and a second resilient element urging the ball radially outward. For a connect mode: the first resilient element is arranged to displace the first hub in the first axial direction; the actuator is arranged to displace the second hub in a second axial direction opposite the first axial direction; and the first and second hubs are arranged to displace the first and second wedge plates, respectively, radially outward to non-rotatably connect the first and second hubs to the outer ring. For a disconnect mode: the actuator is arranged to displace the second hub in the first axial direction; the second resilient element is arranged to displace the first hub in the second axial direction; and the first and second wedges are arranged to displace radially inward to enable rotation between the outer ring and the first and second hubs.
Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements of the disclosure. It is to be understood that the disclosure as claimed is not limited to the disclosed aspects.
Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the present disclosure.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure belongs. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the disclosure.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this present disclosure belongs. It should be appreciated that the term “substantially” is synonymous with terms such as “nearly”, “very nearly”, “about”, “approximately”, “around”, “bordering on”, “close to”, “essentially”, “in the neighborhood of”, “in the vicinity of”, etc., and such terms may be used interchangeably as appearing in the specification and claims. It should be appreciated that the term “proximate” is synonymous with terms such as “nearby”, “close”, “adjacent”, “neighboring”, “immediate”, “adjoining”, etc., and such terms may be used interchangeably as appearing in the specification and claims.
To clarify the spatial terminology, objects 12, 13, and 14 are used. An axial surface, such as surface 15 of object 12, is formed by a plane co-planar with axis 11. Axis 11 passes through planar surface 15; however any planar surface co-planar with axis 11 is an axial surface. A radial surface, such as surface 16 of object 13, is formed by a plane orthogonal to axis 11 and co-planar with a radius, for example, radius 17. Radius 17 passes through planar surface 16; however any planar surface co-planar with radius 17 is a radial surface. Surface 18 of object 14 forms a circumferential, or cylindrical, surface. For example, circumference 19 is passes through surface 18. As a further example, axial movement is parallel to axis 11, radial movement is orthogonal to axis 11, and circumferential movement is parallel to circumference 19. Rotational movement is with respect to axis 11. The adverbs “axially,” “radially,” and “circumferentially” refer to orientations parallel to axis 11, radius 17, and circumference 19, respectively. For example, an axially disposed surface or edge extends in direction AD, a radially disposed surface or edge extends in direction R, and a circumferentially disposed surface or edge extends in direction CD.
In an example embodiment, for the connect mode, displacement assembly 112 is arranged to axially displace hub 102 and hub 104 toward each other. In an example embodiment, for the disconnect mode, displacement assembly 112 is arranged to axially displace hub 102 and hub 104 away from each other.
In an example embodiment: hub 102 includes surface 114 sloping in axial direction AD1 and engaged with wedge plate 108, for example, surface 114 is in contact with wedge plate 108; and, hub 104 includes surface 116 sloping in axial direction AD2, opposite AD1, and engaged with wedge plate 110, for example, surface 116 is in contact with wedge plate 110. In an example embodiment: surface 114 slopes radially inward toward hub 104; and surface 116 slopes radially inward toward hub 102.
In an example embodiment, wedge plate 108 and wedge plate 110 are biased such that wedge plate 108 and wedge plate 110 are urged into contact with hub 102 and hub 104, respectively, for example, with surfaces 114 and 116, respectively. For the disconnect mode: surfaces 114 and 116 are arranged to slide along wedge plate 108 and wedge plate 110, respectively; and, wedge plate 108 and wedge plate 110 are arranged to displace radially inward, for example, creating gap 118 between wedge plate 108 and outer ring 106 and creating gap 120 between wedge plate 110 and outer ring 106.
In an example embodiment, displacement assembly 112 includes: element 122 urging hub 102 in axial direction AD1; element 124; element 126 disposed between hub 102 and hub 104 in axial direction AD1 or AD2; and resilient element 128. In an example embodiment, element 126 is a ball. For the disconnect mode: element 124 is arranged to displace hub 104 in the axial direction AD1; resilient element 128 is arranged to displace element 126 radially outward; and element 126 is arranged to displace hub 102 in axial direction AD2. For the connect mode: element 124 is arranged to displace hub 104 in axial direction AD2; and hub 102 and hub 104 are arranged to displace element 126 radially inward.
In an example embodiment: hub 102 includes surface 130 sloping radially outward toward hub 104; and hub 104 includes surface 132 sloping radially outward toward hub 102. For the connect mode, surfaces 130 and 132 are arranged to displace element 126 radially inward. Thus, as hub 104 displaces in direction AD2 and element 122 urges hub 102 in direction AD1, surfaces 130 and 132 squeeze element 126 and force element 126 radially inward, decreasing axial gap 134 between plate 108 and plate 110 and axial gap 139 between hubs 102 and 104. In an example embodiment, in the connect mode, gap 134 disappears, for example, surfaces 136 and 138 of wedge plates 108 and 110, respectively, are in contact.
For the disconnect mode, element 126 is arranged to displace radially outward along surfaces 130 and 132. As hub 104 displaces in direction AD1, element 128 is able to displace element 126 radially outward into axial gap 139 between hubs 102 and 104. Once hub 104 has displaced a specified amount in direction AD1, for example, further displacement in direction AD1 is blocked by stop 140, hub 104 is blocked from displacing further in direction AD1. Since hub 104 is axially fixed, element 126 slides radially outward along surface 132, which pushes element 126 in direction AD2. Since element 126 is also in contact with surface 130, surface 130 and hub 102 also are displaced in direction AD2, increasing gap 139.
In an example embodiment, element 122 is a resilient element. In an example embodiment, element 124 is an actuator selected from the group consisting of a mechanical actuator, a hydraulic actuator, an electrical actuator and a pneumatic actuator.
The following provides further detail regarding the structure and function of wedge clutch 100. Note that torque can be applied to either hubs 102 and 104 for transmission to ring 106 or to ring 106 for transmission to hubs 102 and 104. For example, to initiate the connected mode as shown in
As full torque is applied, the connection mode is completed as shown in
To initiate the disconnect mode shown in
The discussion for torque applied in direction CD1 is applicable to torque applied in direction CD2. For example, to initiate the connected mode as shown in
Note that the above discussion regarding application of torque through hubs 102 and 104 is applicable to application of torque through ring 106.
In an example embodiment, element 122 is blocked from displacement in direction AD2 by snap ring 164. In an example embodiment, element 126 is contained in retainer 166, which limits radially outward displacement of element 126. Wedge plate 100 can be non-rotatably connected to shaft S, for example by splines 168 on hubs 102 and 104 interleaved with splines SP of shaft S.
Advantageously, wedge clutch 100 resolves the problem noted above of wedge plates deflecting under load. During full torque loading of wedge clutch 100, deflection forces F1 and F2 work to deflect wedge plates 108 and 110 in directions AD1 and AD2 respectively, for example, due to the slope of surfaces 114 and 116, respectively. However, as shown in
It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.