This invention relates to a weft insertion system for a weaving machine. This invention also relates to a weaving machine, such as a loom, which includes such a weft insertion system.
Rapier looms are widely used nowadays because the weft yarns are efficiently guided within the shed, thanks to a bringer rapier head clamp and a taker rapier head clamp which cooperate in a central zone of the shed in order to transfer a weft yarn from the bringer rapier to the taker rapier. Rapiers are formed of a head, provided with weft yarn clamping means, and a driving member, such as a rod or a belt, which moves the head within the shed, during weaving of a fabric. The driving member usually cooperates with a pinion located on one side of the fabric. Once a pick, the shed is opened and a reed is moved in a backward position, so that the shed and the reed together define a kind of a corridor into which the two rapiers travel up to the middle of the fabric.
In order to allow an efficient transfer of the weft yarn from the bringer rapier to the taker rapier, the rapiers must exactly meet in the middle of the shed. The rapier heads can be considered to be guided by the warp yarns since the transverse section of the corridor is close to the transverse shape of the rapier heads. However, frictions on the warp yarns are damageable and may cut some warp yarns and lead to faults in the fabric. If the rapier heads are not efficiently guided by the warp yarns, they tend to “shake” within the shed because of the dynamic deformation of the driving member, so that their respective positions, when they arrive at the take-over region, are uncertain.
DE-A-10 2006 030 628 discloses a reed with dents made of a magnetic material.
EP-A-1 479 808 discloses a rapier device for a weaving machine where one rapier is provided with a permanent magnet in order to generate, in the take-over zone, a magnetic attractive force between the rapiers. This magnetic attractive force is active only in take-over zone, which does not prevent the rapiers to shake within the shed on their way towards this zone, to the point that they can be offset from each other when they reach this zone. In other words, the magnet may not be sufficient to guarantee that the rapier heads are correctly aligned in the take-over zone.
These inconvenients become more and more critical on large weaving machines where fabrics are woven on a width larger than four meters, e.g. five meters.
Similar inconvenients occur with weft yarns insertion systems which include only one rapier, either a bringer rapier or a taker rapier, which must be prevented from shaking when it travels within the shed.
This invention aims at solving these problems with a new weft insertion system where the position of the rapier heads is well defined and guaranteed, so that take-over of the weft yarn from the bringer rapier head to the taker rapier head is facilitated.
To this end, the invention concerns a weft insertion system for a weaving machine, said system including at least one rapier provided with weft yarn clamping means for drawing a weft yarn, characterized in that the weft insertion system also includes a reed provided with dents made of a magnetic material, and in that the rapier is equipped with magnetic means for exerting an attractive magnetic effort between this rapier and the dents of the reed.
Thanks to the invention, the reed, which belongs to the weft insertion system, forms a guide which defines the path of the rapier thanks to the attractive magnetic effort. This determines the position of this rapier's head within the corridor formed by the shed and the reed in its back position. In other words, the magnetic effort due to the interaction between the magnetic means of the rapier and the dents of the reed guarantees that the rapier follows a straight path within the shed.
According to further aspects of the invention, which are advantageous but not compulsory, the system of the invention might incorporate one or several of the following features, taken in any technically admissible configuration:
Finally, the invention relates to a weaving machine, such as a loom, comprising, amongst others, a weft insertion system as mentioned here-above. Such a weaving machine is more reliable and can work at higher speeds and on a larger width as known weaving machines.
The invention will be better understood on the basis of the following description which is given in correspondence with the appended figures and as an illustrative example, without restricting the object of the invention. In the annexed figures:
The loom or weaving machine WM partially represented on
As shown on
Each dent 22 of reed 2 is made of a magnetic material, such as carbon steel, and extends along a longitudinal axis Z22 which is vertical when reed 2 is in its back position represented on
The warp yarns used in loom WM are moved by a non represented shedding device in order to take one of two positions respectively represented by upper weft yarns 102 and lower weft yarn 104 on
Rapier 6 is a bringer rapier and it includes a rapier head 62 and a rapier rod 64 which is designed to interact with a pinion 12 driven by a non represented electric motor or rapier gearbox. The rotation of pinion 12 around its central axis is represented by arrow A3 and allows to move rapier 6 along a longitudinal path centred on an axis X6, while a guide member 13 defines the translation direction of rapier 6 along axis X6.
Taker rapier 8 is driven by a non represented rotating pinion similar to item 12 and centered on its path by a non represented guide member similar to item 13. Rapier 8 includes a rapier head 82 and a rapier rod 84 movable along an axis X8.
Rapiers 6 and 8 can also be respectively called donor rapier and gripper rapier.
Instead of a rod, rapiers 6 and 8 can use, as a driving element for their respective heads 62 and 82, a flexible member such as a timing belt.
A weft yarn presentation unit 14 is located next to pinion 12 and a weft yarn 202 wound on this weft presentation unit 14 is attached to rapier head 62.
Rapier head 62 is provided with clamping means 622, which enables rapier 6 to draw weft yarn 202 from the weft yarn presentation unit 14 when rapier 6 moves towards rapier 8 within shed S, in the direction of arrow A6 on
On the other hand, rapier head 82 is provided with clamping means 822, which allows rapier 8 to take up weft yarn 202 when rapier heads 62 and 82 are in a take-over zone ZO of loom WM which is defined in shed S, opposite a median region 21 of reed 2, along its longitudinal axis X2.
As known in the art and shown on
A shown on
Rapier head 82 also includes a glider 826 which defines a flat gliding surface 8262 adapted to glide against the teeth 22 of reed 2 when rapier 8 moves along its path centred on axis X8 which is parallel to axis X2.
Glider 826 is made of a synthetic material, such as PEEK, which is chosen for its low friction coefficient with the material of dents 22 and for its high resistance to wear against the dents.
When rapier 8 is assembled, glider 826 is partially received within profile 844.
A reinforcing back plate 828 also belongs to rapier head 82 and it is mounted on U shape profile 844 via several bolts 829, on the side of U shape profile 844 opposite to its internal volume.
Stem 824 is immobilized within U shape profile 844 by a bolt 825 and glider 826 is immobilized onto stem 824 by two bolts 827 whose heads are receive within counterbores 8263 opening on surface 8262. Thus bolts 827 do not protrude externally of glider 826 with respect to surface 8262.
As shown on
Stem 824, heel 8264 and U shape profile 844 together define a connection zone ZC between head 82 and rod 84 where these two elements overlap.
Two holes 8266 extend all the way through glider 826, from counterbores 8263 to surface 8265, for the passage of bolts 827.
Five blind holes 8267 extend from surface 8265 towards surface 8262, with the same geometry, and a correspondingly shaped permanent magnet 8268 is introduced within each one of these blind holes. Alternatively, the number of holes 8267 and permanent magnets 8268 can be different from five.
D1 denotes the direction of polarity of a permanent magnet 8268. Once such a magnet is introduced and glued within a blind hole 8267, its direction D1 is centred onto a central axis Y1 of this blind hole, this axis being perpendicular to axis X8 and secant with gliding surface 8262. Actually, axes Y1 of the respective blind holes 8267 are perpendicular to surface 8262 which is flat and lies against dents 22 in the configuration of
Alternatively, axis Y1 and directions D1 can be non perpendicular to axis Z22. In other words, in the plane of
Glider 826 also includes a sixth blind hole 8269 which extends from back surface 8265 along an axis Y2 parallel to axes Y1 of the other blind holes 8267.
A colour stick 8270 is introduced and glued within blind hole 8269 and the colour of this stick is chosen clearly different from the colour of the synthetic material which constitutes glider 826. For instance, stick 8270 can be red when glider 826 is white.
8271 denotes the bottom wall of a blind hole 8267, that is the wall which separates this blind hole from gliding surface 8262. T1 denotes the thickness of this bottom wall. 8272 denotes the bottom wall of blind hole 8269, which separates blind hole 8269 from gliding surface 8262. T2 denotes the thickness of this bottom wall. Thicknesses T1 and T2 are respectively measured perpendicularly to axes Y1 and Y2. Thickness T2 is chosen strictly smaller than thickness T1. For instance, thickness T1 might be equal to 1.5 mm, whereas thickness T2 equals 1 mm.
Thicknesses T1 and T2 are visible on
Because of the difference between thicknesses T1 and T2, if surface 8262 is worn out due to its successive contacts with the edges of the dents 22, then colour stick 8270 becomes apparent when bottom wall 8272 has been destroyed before magnets 8268 come into contact with dents 22 since bottom walls 8271 still isolate magnets 8268 from dents 22. Thus, stick 8270 forms a wear indication means which protects magnets 8268 from abrasion by contact with the edges of dents 22, provided that the operator of loom WM periodically checks the quality of surface 8262, in order to detect when stick 8270 becomes apparent through surface 8262.
When they are installed within respective blind holes 8267 and when glider 826 is mounted within rapier head 82, permanent magnets 8268 each exert an individual magnetic effort E1 which pushes glider 826, and actually the whole of head 82, towards dents 22 of reed 2. These individual efforts E1 result in a global attractive magnetic effort represented by arrow E on the figures, this effort being distributed along axis X8 due to the repartition of magnets 8268 within blind holes 8267 along this axis.
Permanent magnets 8268 can be made from neodymium and their polarities are oriented in the same directions. In other words, the orientation of their North poles N and South poles S along their respective directions of polarization D1 is the same for all permanent magnets 8268.
The dimensions and number of permanent magnets 8268 can be chosen in order to have a global attractive magnetic effort E which ranges from 3 to 6 N.
Due to the wear of gliding surface 8262 because of the back and forth movement of rapier head 82, the thickness of bottom walls 8271 decreases, which implies that the attractive magnetic effort E of the invention increases along the life time of magnetic head 82.
As explained here-above, the weft insertion system 10 of the invention, which includes items 2, 6, 8, 12, 13 and 14 and items corresponding to items 12 and 13 for rapier 8, benefits from the fact that the reed 2 belongs to this system, insofar as the magnetic properties of its dents 22 are used to close the magnetic lines L generated by magnets 8268, as shown on
In practice, rapier head 62 is also provided with magnetic coupling means similar to magnets 8268 and with a glider similar to glider 826. Thus, an attractive magnetic effort E′ is also exerted between rapier head 62 and reed 2.
One can take into account the fact that the attractive magnetic efforts between rapiers 6 and 8 and dents 22 of reed 2 have to be intense in the central take-over region ZO of the shed S, where the two rapier heads 62 and 82 must be precisely aligned with each other. On the contrary, close to the two ends of the reed, some freedom can be left to the rapier heads, in order to adapt their path to the dynamic stresses exerted on the rods 64 and 84. Thus, the magnetic permeability of reed 2 can vary along its longitudinal axis X2.
As shown on
In the first zone Z1, dents 22 are of a first type 22A represented by a white rectangle. Dents 22A are made in a magnetic material with a relative magnetic permeability μrA of 1 to 10, for instance stainless steel. In the second zone Z2, dents 22 are of a second type 22B represented with a rectangle with hatchings and made in a second material with a relative magnetic permeability μrB of 200 to over 1000, for instance martensitic carbon steel. Thus, the magnetic permeability of reed 2 in zone Z1 is smaller than its magnetic permeability in zone Z2. Under such circumstances, the magnetic effort E′ exerted between rapier head 62 and reed 2 increases from a relative low value when rapier head 62 is in front of zone Z1 to a relatively high value on rapier head 62 is in front of zone Z2, which includes the central portion 21 of reed 2 aligned with take-over zone ZO in the direction of arrow A1.
The same applies for rapier head 82, as reed 2 is symmetrical with respect to a median plane P2.
According to an alternative embodiment of the invention which is not represented, more than two types of dents 22 can be used, on the basis of more than two different materials, in order to define more than two zones along axis X2.
In the second to fourth embodiments of the invention represented on
In the second embodiment of
In the third embodiment of
Under such circumstances, the magnetic lines L generated by the two permanent magnets 8268 of one U magnet close mainly into one dent 22, which is opposite these two permanent magnets, so that these lines only have two cross a thin portion of glider 826, which is made of a non magnetic material. The attractive magnetic effort E obtained in this way is improved with respect to the other embodiments.
This construction of U magnets can also be used for a single fabric loom and the constructions of the other embodiments can also be used with carpet looms.
In the embodiment of
In a first zone Z1, one dent 22 out of three is a second type dent 22B, and the other two dents are first type dents 22A. In a second zone Z2, one dent 22 out of three is a first type dent 22A and the other two dents are second type dents 22B. In a third zone Z3, all dents are of the second type 22B. Thus, the magnetic permeability of reed 2 increases from its extremity 24 towards its centre zone 21, which is aligned with take-over zone ZO where weft yarn 202 passes from bringer rapier 6 to the corresponding taker rapier 8, that is where rapier heads 62 and 82 must be precisely aligned.
The variability of the magnetic permeability of reed 2 is an advantageous aspect of the invention. However, this is not compulsory and the invention also works with a reed 2 having only one type of magnetic dents 22, with a single magnetic permeability.
As mentioned here-above, the magnetic means, that is the magnets 8268, are located in a connection zone between rapier head 82 and rod 84. More precisely, along axis X8, magnets 8268 are located between clamping means 822 and rack 845. This is also the case in rapier head 62 where the magnets are located, along axis X6, between clamping means 622 and rod 64. This implies that the attractive force E or E′ exerted between rapier head 62 or 82 and reed 2 does not apply on the clamping means 622 and 822 which are not disturbed by this magnetic effort. Actually, the attractive magnetic effort E or E′ is efficient to guide a rapier head 62 or 82 along reed 2, irrespective of the position of the other rapier head. Thus, one does not need to have both rapier heads in contact or almost in contact, as in EP-A-1 479 808, in order to obtain a guiding effect of the rapier heads.
The invention is described here-above in case heads 62 and 82 of rapiers 6 and 8 are provided with magnetic means. According to a non represented embodiment, only one of the rapiers, bringer rapier 6 or taker rapier 8, is provided with such magnetic means.
The invention also applies to a weft insertion system which only includes one rapier. A taker rapier is located on one side of the fabric and associated with a weft yarn presentation unit which is located on the opposite side of the fabric. Thanks to the attractive magnetic effort, the taker rapier follows a stabilized path through the shed and can accurately clamp the weft yarn.
Alternatively, a bringer rapier is located on one side of the fabric together with a weft yarn presentation unit and brings the weft yarn from one side to the other. Thanks to the attractive magnetic effort, the bringer rapier is prevented from shaking inside the shed and causing the weft yarn and/or its clamping means to rub against the warp yarns.
The polarization of the magnets 8268 can be inverted with respect to the configuration represented on the figures.
Alternatively, the magnetic means can be different from permanent magnets, namely electro-magnetic system with solenoids.
The embodiments and variants considered here-above can be combined in order to generate new embodiments of the invention.
Number | Date | Country | Kind |
---|---|---|---|
13306071 | Jul 2013 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
3902535 | Jusko et al. | Sep 1975 | A |
4126159 | Vercaemert | Nov 1978 | A |
8941343 | Lipp et al. | Jan 2015 | B2 |
20120319632 | Lipp et al. | Dec 2012 | A1 |
20140253170 | Lipp et al. | Sep 2014 | A1 |
Number | Date | Country |
---|---|---|
2643626 | Apr 1977 | DE |
102006030648 | Jan 2008 | DE |
0233141 | Aug 1987 | EP |
0759484 | Feb 1997 | EP |
1777328 | Apr 2007 | EP |
2008052369 | May 2008 | WO |
Number | Date | Country | |
---|---|---|---|
20150027583 A1 | Jan 2015 | US |