Patent Application
20060260365
The present invention relates to a weft knitting machine having a yarn guide member, and more specifically to a weft knitting machine having a movable yarn guide member whose advancing and retreating operation for the yarn guide member is enabled.
A weft knitting machine provided with a yarn guide member for guiding yarn to a predetermined lower position so that the yarn fed from a yarn feeder is securely hooked by a knitting needle advanced to a gap portion between mouth portions by means of a knitting cam of a carriage is known. In the weft knitting machine, needle beds are disposed in a backward-and-forward direction in a state of confronting the mouth portion.
However, since space of the mouth portion where the yarn guide member is provided is narrow, there has been a possibility that a stitch presser interferes with the yarn guide member when the stitch presser is advanced to the gap portion between the mouth portions to press a stitch, for example.
Accordingly, a weft knitting machine in which the yarn guide member is retreated to a needle bed side from the gap portion between the mouth portions by means of a driving device when the stitch presser advances to the gap portion between the mouth portions, and presses the stitch is known. Patent Document 1: Japanese Examined Patent Application Publication No. 6-72347
A driving device that drives a yarn guide member is configured such that the yarn guide member instantaneously retreats to the needle bed side from the mouth portion linking with an advancing movement of a stitch presser only when the stitch presser advances to a gap portion between mouth portions by means of a driving motor mounted on a carriage. Accordingly, the yarn guide member staying in a specific zone where the carriage passes by cannot be appropriately kept in a state being retreated from the gap portion between the mouth portions to the needle bed side.
Further, as described in Japanese Examined Patent Application Publication No. 6-72347, in the weft knitting machine where the driving motor for operating the yarn guide member via the stitch presser is mounted on the carriage, not only the size of the carriage increases but also mass increases as well. Further, since inertia caused by the carriage driven for a reciprocating movement increases, a driving device having high power is required. A problem occurs, in which the thus constructed weft knitting machine does not suit the knitting machines that repeat frequent reciprocating movement at high speed for producing knitting products, such as a glove, socks, or the like, having small knitting width.
Furthermore, it is emphasized not only to produce the aforementioned knitting products, such as, the glove, the socks, or the like, but also to produce a product to be close to a complete product as close as possible on the knitting machine, resulting in work saving for the post-process. Accordingly, it becomes hard to secure space for appropriately disposing members to automatically catch and cut unused end yarn produced at the beginning of and/or end of knitting fingertips, or switching the yarn, and inserting the unused end yarn into the knit, or for appropriately disposing assistant members of knitting for the work saving, other than the above.
The present invention is proposed in light of the above described problems, and an object of the present invention is to keep a state in which the yarn guide member is retreating from the gap portion between the mouth portions by means of a simple structure without constructing the carriage to be large sized.
To achieve the above-described object, a weft knitting machine having a movable yarn guide member of the present invention is most mainly characterized in that in the movable yarn guide member, a needle plate is disposed on a needle bed at an even interval; the needle bed disposed side by side between each of the needle plates for a knitting needle to be able to be operated for advancing and retreating by a carriage are disposed in a backward-and-forward direction in a state of confronting the mouth portion thereof; the carriage for sliding the knitting needle to advance and retreat is provided to be able to run on each of the needle beds; and the yarn guide member for guiding yarn fed from a yarn feeder to a predetermined position is provided to be able to advance and retreat in the mouth portion, in which a stitch cam for setting a density of a knit by drawing in a knitting needle holding the yarn fed from the yarn feeder is provided in the carriage in a manner so as to be able to adjust the density of the knit, and in which the stitch cam and the yarn guide member are connected by means of a linking device in a manner such that when the stitch cam moves to a knit-forming side for forming the knit, the movable yarn guide member moves in a direction to advance to a side of a gap portion between the mouth portions, and when the stitch cam moves to a stitch-cam-intermitting side where the knit is not formed, the movable yarn guide member moves in a direction to be retreated from the gap portion between the mouth portions to a needle bed side.
Further, the weft knitting machine having a movable yarn guide member in the present invention is characterized in that either one of a pair of a left and a right stitch cams provided on the carriage and a yarn guide member are connected to each other by means of the linking device; the linking device includes a groove cam formed on the stitch cam, an operating bellcrank operated for a swinging movement by engaging one end thereof with the groove cam, a swinging arm whose one end is connected to the other end of the operating bellcrank and a middle portion thereof is pivotably supported by a rotation shaft, and a yarn guide member control cam being operated for rising and lowering movement by the other end of the swinging arm; or the stitch cam is configured to be able to be operated for rising and lowering movement by a driving device provided at a portion out of the carriage.
A weft knitting machine having a movable yarn guide member of the present invention is configured such that a stitch cam for setting a density of a knit by drawing in a knitting needle holding the yarn fed from the yarn feeder is provided in the carriage in a manner so as to be able to adjust the density of the knit, and the stitch cam and the yarn guide member are connected by means of a linking device in a manner such that when the stitch cam moves to a knit-forming side for forming the knit, the movable yarn guide member moves in a direction to advance to a side of a gap portion between the mouth portions, and when the stitch cam moves to a stitch-cam-intermitting side, or a value of the density of the knit is zero, where the knit is not formed, the movable yarn guide member moves in a direction to be retreated from the gap portion between the mouth portions to a needle bed side.
Accordingly, at a time of knitting for forming the knit by adjusting the density of the knit by means of the stitch cam, the yarn guide member can be advanced to the gap portion between the mouth portions. On the other hand, at the stitch-cam-intermitting side where the knit is not formed by the stitch cam, namely when the stitch cam is moved to a state that the knit is not drawn in, the yarn guide member can be retreated from the gap portion between the mouth portions to the needle bed side and can be held the state. Thereby, space for appropriately disposing a knitting work assisting member for automatically inserting unused end yarn produced at the beginning of and the end of knitting into the knit can be secured.
A pair of the left and right stitch cams mounted on the carriage is configured to be individually operable for rising and lowering by means of a driving device mounted on the carriage. Either one of the left and right stitch cams is connected to the yarn guide member by means of a connecting device so that the yarn guide member can be advanced or retreated in accordance with a position of either one of the left and right stitch cams. Since the stitch cam is set to a sliding direction of the carriage to either a precedent side (a side at which the knit is not formed) or a succeeding side (a side at which the knit is formed) at a time of knitting, the space is effectively utilized. Accordingly, smaller and lighter carriages can be realized.
Hereinbelow, a weft knitting machine having a movable yarn guide member with respect to a first embodiment of the present invention is explained referring to the drawings.
A plurality of knitting needles 4 of a compound needle-type and yarn guide members 5 are respectively disposed side by side between the needle plates, 3 and 3, in a manner so as to be able to operate for advancing and retreating. A pair of the needle beds 2 is configured to face each other in a manner such that each of the mouth portions of the knitting needles 4 comes close together in an upside-down-V like form as shown in the side elevation in
At a tip end portion of the needle bed 2, a movable sinker 7 operated for swinging by means of the carriage 6 is disposed. A gap portion T between the mouth portions is formed between each of the mouth portions of the needle plates, 3 and 3. A knitting needle 4 and the yarn guide member 5 of both of the needle beds 2 are configured to be operated for advancing and retreating by means of a cam group or the like in the carriage 6.
The yarn guide member 5 is a member whose tip end portion is positioned in the vicinity of a tip end of a hook 4a of the knitting needle 4. A guide face 5b for guiding the yarn to a predetermined position when the yarn guide member 5 is advanced to the gap portion T between the mouth portions is formed at a lower face of a tip end of the yarn guide member. A bat 5d that hooks with a groove cam 9a of the yarn guide member control cam 9 is formed on an operation rod 5c extending toward a side of the cam group of the carriage 6 (Refer to
A knitting cam 8 is provided with a needle raising cam 11 having an angular shape, a guard cam 12 disposed on a center of an upper part of the needle raising cam 11, and the stitch cams, 13 and 13, slidably provided at both sides of the guard cam 12 along a side face thereof. A cam orbit 15 where a bat 14 of the knitting needle 4 passes through is constructed between the needle raising cam 11 and the guard cam 12, and between the stitch cam, 13 and 13 (Refer to
Each of Sliding holes 16 are pierced in a cam plate 6a of the carriage 6 in an upside-down-V like form, as shown in the side elevation in
Furthermore, a pin 19 to which a link 18 for setting the density of the knit, described later, is connected is implanted at a surface side portion (inner side of the carriage) of the sliding members, 17a and 17b. One end of a spring 20 for pulling down the stitch cam is connected to a cam plate 6a of the carriage 6, and the other end of the spring 20 is connected to the hook 21. The hook 21 is provided at a surface side portion of the sliding members, 17a and 17b. In addition, the stitch cam 13 is always kept under tension in a manner so as to be dragged downward by means of the tension of the spring 20.
Further, the carriage 6, shown in
The link 18 for setting the density of the knit operates each of the stitch cams 13 for rising and lowering, namely adjusts the density of the knit. The link 18 for setting the density of the knit is provided with an operation arm 22, tip end of which is fitted into the aforementioned pin 19, a swinging arm 24 that shares a supporting shaft 23 of the operation arm 22, and rising and lowering rods, 25a and 25b, connected to a tip end of the swinging arm 24. Both the left and right rising and lowering rods, 25a and 25b, are configured such that rollers, 26a and 26b, attached to a lower end portion thereof are pressed up by means of two plates, 27a and 27b, for controlling the stitch cam, which are provided to a guide rail 35 (Refer to
Accordingly, the plates, 27a and 27b, for controlling the stitch cams are configured to be able to individually operate the left and right rising and lowering rods, 25a and 25b.
Incidentally, although a moving and operating device of the plate 27 for controlling the stitch cam is not shown, for example, the moving and operating device having a structure described in the Japanese Unexamined Patent Application Publication No. 3-185161 is used.
In other words, a stepping motor being driven for rotation by a signal generated from a control device of a weft knitting machine is provided at an end portion of a needle bed, and a spiral groove cam is attached to a rotation shaft of the stepping motor. In addition, an end portion of the plate 27 for controlling the stitch cam is engaged with the spiral groove cam, and a slanting elongated hole is pierced in the plates, 27a and 27b, for controlling the stitch cam. Further, a pin provided in the guide rail 35 is fit into the elongated hole. Thereby the plates, 27a and 27b, for controlling the stitch cam are moved in a left and right direction. As a result, the height of the plates, 27a and 27b, for controlling the stitch cam is configured to be varied.
The yarn guide member control cam 9 is configured to be movable for rising and lowering in upper and lower directions by means of being guided by a yarn guide member guide cam 37 fixed to a rear face side (needle bed side) of the cam plate 6a, and the cam plate 6a. Further, the groove cam 9a being engaged with a bat 5a of the yarn guide 5 is provided at a face of the needle bed side, and two of a fitting grooves 9b being engaged with a linking device 10, described later, are provided at a face of the cam plate 6a side being spaced apart at a predetermined interval in a longitudinal direction.
On the other hand, in the linking device 10 for linking the yarn guide member control cam 9 with a movement of the stitch cam 13 is composed of swinging arms, 28a and 28b, for operating the yarn guide member control cam 9 for rising and lowering movement, in which the groove cam 9a is formed, an L-shaped operating bellcrank 29 for swinging the swing arm 28a by linking the precedent stitch cam 13, and a cam groove 31 for linking the L-shaped operating bellcrank 29 with one of (left side in the figure) the stitch cam 13, which is formed in a sliding member 17a, as shown in
A middle portion of the aforementioned L-shaped operating bellcrank 29, which is bent over, is defined as a fulcrum 30 of a swinging movement. One end of the aforementioned L-shaped operating bellcrank 29 is engaged with the cam groove 31 formed at an upper part of a surface side of the sliding member 17a of the stitch cam 13 via a cam roller 43, and the other end of the same is connected to an upper end portion of a swinging arm 28a (Refer to
A middle portion of the swinging arm 28a is pivotably supported by a rotation shaft 36 and a lower end portion of the swinging arm 28a and a swinging arm 28b of the other end side of the rotation shaft 36 are downwardly projected out from a penetrating groove of the cam plate 6a of the carriage 6. A tip end portion of the swinging arm 28a is fit into a fitting groove 9b provided at an upper face of the yarn guide member control cam 9 disposed in a manner so as to be movable for rising and lowering in the upper and lower direction at a rear face of the cam plate 6a (needle bed side).
A function of the weft knitting machine having a movable yarn guide member constructed above will be explained hereinbelow.
As indicated by the arrow A in
When the plate 27a for controlling the stitch cam rises, the stitch cam 13 at the left side rises up to an intermitting position of the stitch cam where the knit is not formed via the rollers 26a, the rising and lowering rod, 25a, and the operation arm 22.
When the stitch cam 13 at a precedent side rises, the operating bellcrank 29 swings along the same in a clockwise direction by means of the cam roller 43 sliding along the cam groove 31 formed at an upper end portion of a surface side of the sliding member 17a.
An engaging end of the swinging arm 28a with the operating bellcrank 29 swings in an upward direction (mouth portion side) in the figure, around the rotation shaft 36 serving as a fulcrum by means of the swinging movement of the operating bellcrank 29. A tip end of the swinging arm 28b swings in a downward direction (opposite to the mouth portion side) in the figure, around the rotation shaft 36 serving as a fulcrum. Consequently, the yarn guide member control cam 9 is operated for moving in the downward direction, namely the direction for leaving from the mouth portion side in the figure.
Accordingly, when the carriage 6 slides on the needle bed 2 in a state that the yarn guide member control cam 9 is downwardly moved, the bat 5d engaging with the groove cam 9a of the yarn guide control cam 9 is pulled down. As a result, the yarn guide member 5 is brought to a state to be retreated from the gap portion T between the mouth portions, as shown in
Accordingly, even when a yarn insertion member 33 for treating the unused end yarn produced during the process of knitting performs relative movement to the carriage 6, there is no possibility that the yarn insertion member 33 interferes with the tip end of the yarn guide member 5.
As described above, as for the course of the carriage 6 that retreats the yarn guide member 5 from the gap portion T between the mouth portions to the side of the needle bed 2, two courses can be set. That is, either one of a course in which the knitting is intermitting or a course that the stitch cam 13 at a side to be connected to 14 the linking device 10 serves as that of a precedent side can be set.
There is no need to provide the linking device 10 in the stitch cam 13 of the other side (posterior side), and the position can be arbitrary set via a roller 26b, the rising and lowering rod 25b, the operation arm 22, and a sliding member 17b, by means of a moving device of the plate 27b for controlling the stitch cam (not shown).
Next, as indicated by arrows, A and B, in
When the plates, 27a and 27b, for controlling the stitch cam are moved down, both the stitch cams, 13 and 13, are moved down to a predetermined knit density position via the rollers, 26a and 26b, the rising and lowering rods, 25a and 25b, and the operation arm 22.
When the precedent stitch cam 13 is lowered (moved down), the operating bellcrank 29 is rotated in a counterclockwise direction by means of the cam roller 43 sliding along the cam groove 31 formed at an upper end portion of a surface side of the sliding member 17a with the lowering down movement of the precedent stitch cam 13.
Due to the swinging movement of the operating bellcrank 29, the engaging end of the swinging arm 28a with the operating bellcrank 29 swings in a downward direction (opposite to the mouth portion side) in the figure around the rotation shaft 36 as a fulcrum. In addition, tip ends of both of a lower end portion of the swinging arm 28a and the swinging arm 28b swing in an upward direction (mouth portion side) in the figure around the rotation shaft 36 as a fulcrum. Thereby, the yarn guide member control cam 9 is operated to be moved in an upward direction in the figure, namely in a direction of the mouth portion side.
Thus, when the carriage 6 slides on the needle bed 2 in a state that the yarn guide member control cam 9 is moved upward, the bat 5a engaging with the groove cam 9a of the yarn guide member control cam 9 is upwardly pressed. Therefore, the yarn guide member 5 is brought to a state to be projected to the gap portion T between the mouth portions, shown in
Accordingly, since yarn fed from a yarn feeder 35 is guided to the guide face 5b of a tip end and further guided to a position in the vicinity of a tip end of the hook 4a of a knitting needle, even when the hook 4a is closed by means of a slider that advances just afterward with a lowering movement of the knitting needle, the yarn is securely held by the hook 4a, and thereafter, the knitting needle 4 is drawn in at a predetermined amount by the stitch cam 13. Thereby, knit having a predetermined knit density is formed.
As described above, by means of providing the liking device 10 in the stitch cam 13 of one (left side in the embodiment) of the left and the right knitting cams 8 and utilizing the rising and lowering position of the stitch cam 13, the yarn guide member control cam 9 is operated without providing a specific driving mechanism or a control mechanism and a control of an advancing and a retreating operation for the yarn guide member 5 becomes possible.
In addition, in the explanation described above, the stitch cam 13 at the left side and the yarn guide member control cam 9 are connected by means of the linking device 10 so that the yarn guide member 5 is operated. However, without being limited such configurations, it is natural to say that the yarn guide member 5 can be operated by means of connecting the yarn guide member 13 at the right side and the yarn guide member control cam 9 by the linking device 10.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2003309765 | Sep 2003 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP04/12097 | 8/24/2004 | WO | 2/23/2006 |
