This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2009-165931, filed Jul. 14, 2009, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
An embodiment of the present invention relates to a weight detection apparatus configured to detect the weight of a moving medium to be detected.
2. Description of the Related Art
Regarding the weight of an article, it is the general way to detect and measure the weight in a state of rest. However, in recent years, an apparatus configured to measure the weight of a moving object is proposed. For example, in a multiple scale apparatus disclosed in Jpn. Pat. Appln. KOKAI Publication No. 10-122940, one or a plurality of conveyor scales each provided with a weight measurement section such as a load cell or the like, and transfer rollers are arranged on a transfer path in a line, and when a package is transferred through the conveyor scales, the weight of the package is measured by subjecting output signals from the scales to operation.
However, in the system in which scales are installed on the transfer line, it is necessary to smoothly transfer the object to be transferred on the scales without vibration, and the transfer distance becomes long in accordance with the time required to measure the weight of one package in some cases.
In order to increase the processing capability of the object to be transferred, it is conceivable to increase the transfer speed of the package or shorten the transfer pitch of the package. However, originally, although it is necessary to apply the weight of the package to the load cell in the direction of the gravitational force, when the transfer speed is increased, the application of the weight of the package in the gravitational direction becomes unstable, and it becomes difficult to measure the weight correctly. Further, in order to secure the processing time necessary for the weight measurement, the conveyor scale must be made long, thereby elongating the length of the overall apparatus. In the case where the weight of a light medium to be detected such as a paper sheet is measured, when the transfer speed is increased to enhance the processing capability, it becomes difficult to measure the weight by the scale.
When the transfer pitch is shortened, the conveyor scale should be made short conversely, and there arises a problem that the length of the scale is insufficient for the measurement.
The present invention has been contrived in consideration of these circumstances, and its object is to provide a weight detection apparatus capable of stably detecting the weight of a moving medium to be detected.
According to an aspect of the invention, there is provided a weight detection apparatus comprising: a transfer mechanism configured to transfer a medium to be detected along a transfer path at a predetermined speed; a transducer configured to detect a kinetic energy of the medium transferred by the transfer mechanism, and convert the detected kinetic energy into a measurable physical quantity; and an operation section configured to calculate an weight of the medium on the basis of the physical quantity converted by the transducer and the predetermined speed.
According to the configuration described above, it is possible to obtain a weight detection apparatus capable of stably detecting the weight of a medium to be detected being transferred, and stably detecting the weight of a light medium to be detected.
Additional objects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention may be realized and obtained by means of the instrumentalities and combinations particularly pointed out hereinafter.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention, and together with the general description given above and the detailed description of the embodiments given below, serve to explain the principles of the invention.
Embodiments of the present invention will be described in detail with reference to the accompanying drawings.
As shown in
As shown in
The first transfer section 12 includes a plurality of transfer rollers 20, transfer belts 22 wound around these transfer rollers, transfer guides, and the like. The first transfer section 12 is controlled by the control section 64 to transfer the paper sheets P one by one at a predetermined constant speed. The second transfer section 14 includes a plurality of transfer rollers 24, transfer belts 26 wound around these transfer rollers, transfer guides, and the like, and part thereof is positioned to be opposed to the first transfer section 12.
The direction inversion section 16 is arranged between the first transfer section 12 and the second transfer section 14. The direction inversion section 16 includes a plurality of transfer rollers 28, a transfer belt 30 wound around these transfer rollers, transfer guides (not shown), and the like. Part of the transfer belt 30 is opposed to a downstream side end part of the transfer belt 26 of the second transfer section 14 in parallel and over a predetermined length with a predetermined gap G held between them. The direction inversion section 16 includes a plurality of, for example, two gate rollers 32 arranged inside one of the transfer belts 30 and 26 in an area in which the transfer belt 30 and transfer belt 26 are opposed to each other. These gate rollers 32 are rotatable between an opened position shown in
The transfer mechanism 10 includes a drive mechanism (not shown) configured to drive the transfer rollers 20, 24, and 28, and gate rollers 32, and an operation of the drive mechanism is controlled by the control section 64.
Then, the detection section 40 will be described.
As shown in
The cushioning member 46 is provided at a downstream end of the direction inversion section 16 to intersect the transfer path 11, and is provided at a position at which the paper sheet P transferred in the first direction D1 is to effect collision with the member 46. The cushioning member 46 includes a collision surface 47a with which the paper sheet P is to collide, and a rear surface 47b positioned on the opposite side. Both end portions of the cushioning member 46 in the longitudinal direction are held and supported by support blocks 51 which are not deformable. Further, as shown in
The sensor 48 includes a strain gage 48a fixed to the cushioning member 46, and configured to output deformation and strain of the cushioning member as a voltage signal. In this embodiment, two strain gages 48a are stuck on each of the collision surface 47a and the rear surface 47b of the cushioning member 46. The strain gages 48a are stuck at positions shifted from the central portion 50 of the cushioning member 46 toward both sides, and are provided at positions on the collision surface 47a side and positions on the rear surface 47b side opposed to each other.
As shown in
As described above, the cushioning member 46 absorbs (buffers) the kinetic energy by receiving the paper sheet P with the kinetic energy and being deformed or strained, and repels the paper sheet P in the second direction by thereafter returning to the original state immediately. A voltage signal produced by each of the strain gages 48a is sent to the operation section 44 as a measurable physical quantity, a correlation is acquired by the operation section, and the weight m of the paper sheet P is calculated. Further, the calculated weight of the paper sheet P is fed back to the control section 64.
In general, when a substance with mass m is moved at a transfer speed v, the kinetic energy E of the substance can be expressed by E=mv2/2.
From this equation, when the transfer speed v is constant, the mass m is expressed by m=k1·E (k1 is a coefficient), and hence a coefficient K1 of the transducer can be obtained by the mass of the substance and transfer speed v thereof which are experimentally obtained in advance. Accordingly, if the kinetic energy E can be converted into any measurable physical quantity by a transducer, the mass m of the substance can be obtained from the physical quantity and coefficient.
Although the kinetic energy possessed by the moving substance, i.e., the medium to be detected is converted by the transducer at a certain degree of efficiency, energy loss is also included in the conversion, and hence it is possible to enhance the detection accuracy by taking the correlation.
A transfer operation and weight detection operation of the weight detection apparatus configured as described above will be described. As shown in
As shown in
The cushioning member 46 absorbs (buffers) the kinetic energy by receiving the paper sheet P with the kinetic energy and being deformed or strained, and repels the paper sheet P in the transfer direction D2 opposite to the first direction D1 in which the paper sheet has entered the transducer 42 by thereafter returning to the original state immediately.
At this time, as shown in
Thereafter, the paper leaves transferred in sequence by the first transfer section 12 with predetermined pitches, and at a constant speed are each received by the transducer 42 by the same operation as that described above, and after the weight detection, the paper leaves P are each inverted in direction in sequence with the cooperation of the direction inversion section 16, and are each sent off in sequence to the second transfer section 14.
According to the weight detection apparatus configured as described above, the kinetic energy of the medium to be transferred is converted by the transducer into a measurable physical quantity correlated with the weight, for example, a voltage value, the physical quantity is subjected to A/D conversion and operation, whereby it is possible to detect the weight of the medium to be transferred. In the configuration in which the kinetic energy is converted to detect the weight, even when the transfer pitch of the media to be detected is changed, if the gate operation of the direction inversion section is controllable, measurement of the weight is enabled. From the above description, it is possible to obtain a weight detection apparatus capable of stably detecting the weight of a moving substance being transferred as it is, and stably detecting the weight of a light medium to be detected. Furthermore, even when the media to be detected are transferred in a multiplexing manner, multiplex detection is also enabled.
Regarding the weight detection apparatus, another embodiment of a transducer configured to convert the kinetic energy of a medium to be detected into a measurable physical quantity will be described.
The segment 52 is formed of an opaque material. The optical sensor 54 includes a substantially rectangular light emission section 54a configured to emit detection light, and a substantially rectangular light reception section 54b opposed to the light emission section with a gap held between them. The segment 52 is arranged in such a manner that the segment 52 can enter the part between the light emission 54a of the optical sensor 54 and the light reception section 54b in accordance with the deformation of the cushioning member 46. That is, when the cushioning member 46 is deformed by the collision of the paper sheet P with the cushioning member 46, the segment 52 is moved in accordance with the collision, and enters the part between the light emission section 54a of the optical sensor 54, and the light reception section 54b. The detection light from the light emission section 54a is blocked by the segment 52, and the state is detected by the light reception section 54b, whereby the movement amount of the segment 52, i.e., the deformation amount of the cushioning member 46 is detected. Further, the weight of the paper sheet P is calculated from the detected movement amount of the segment 52, and preset coefficient.
The optical sensor 56 irradiates the rear surface of the cushioning member 46 with detection light, and detects the reflected light from the rear surface. Further, the optical sensor 56 outputs a voltage signal or current signal corresponding to the distance between the sensor 56 and cushioning member 46, i.e., displacement amount of the cushioning member 46 on the basis of the received reflected light. Further, the weight of the paper sheet P is calculated from the detected displacement amount of the cushioning member 46, and a preset coefficient.
When the paper sheet P collides with the cushioning member 46 and the cushioning member 46 is deformed in accordance with the kinetic energy of the paper sheet P, the acceleration sensor 58 is displaced together with the cushioning member 46 as one body, and directly detects the intensity of the impact as acceleration. The weight of the paper sheet P is calculated from the detection value of the acceleration sensor 58, and preset coefficient.
When the transferred paper sheet P collides with the transducer, the air bag 62 receives the kinetic energy of the paper sheet P to be deformed for cushioning, and the pressure of the gaseous body inside the air bag varies. The pressure sensor 60 detects the pressure variation of the gaseous body inside the air bag 62, and outputs the detected value as a current signal or voltage signal. The weight of the paper sheet P is calculated from the output value of the pressure sensor 60, and preset coefficient.
It should be noted that a plurality of pressure sensors may be connected to the circumferential part of the air bag 62 in an airtight state, and output values of the plurality of sensors may be averaged by an operation section to raise the degree of detection accuracy.
In each of the second to fifth embodiments described above, the other configurations of the transducer 42 and the weight detection apparatus are identical with the first embodiment described previously, and parts identical with the first embodiment are denoted by reference symbols identical with the first embodiment, and a detailed description of them is omitted. Further, when the transducer according to each of the second to fifth embodiments is used, it is possible to obtain a function or advantage identical with the first embodiment.
The present invention is not limited directly to the embodiment described above, and its components may be embodied in modified forms without departing from the scope or spirit of the invention. Further, various inventions may be made by suitably combining a plurality of components described in connection with the foregoing embodiment. For example, some of the components according to the foregoing embodiment may be omitted. Furthermore, components according to different embodiments may be combined as required.
The medium to be detected is not limited to the paper sheet, and may be the other medium if it is a medium that can be transferred at a constant speed. The paper sheet is not limited to the above-mentioned mail, and is applicable to various paper leaves. Further, in the weight detection apparatus, the medium to be detected is not limited to the case where after the medium collides with the transducer, the transfer direction of the medium is inverted, and the medium may be configured to fall.
Number | Date | Country | Kind |
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2009-165931 | Jul 2009 | JP | national |