This disclosure relates generally to a weight system for a Buoyancy Control Device (BCD), and more specifically to a removable weight pocket liner for weight pockets of BCD (the weight pockets may be integrated into the BCD or detachable from the BCD) to facilitate weight insertion and extraction.
A Buoyancy Control Device (BCD) is an essential piece of diving equipment that helps divers control their buoyancy underwater. When divers are underwater, the buoyancy of their diving suits, tanks, and other equipment can cause them to float or sink.
However, it is often a challenge to insert weight pouches into or remove them from the weight pockets of the BCD. The weight pouch is usually made of a heavy canvas-type material while the pockets are essentially rubber. The combination of these two materials results in a very high level of friction when the two items met one another. Additionally, as shown in
This disclosure describes a weight pocket liner designed to address the above-described challenges.
In some embodiments, the techniques described herein relate to a weight pocket liner for a buoyancy control device (BCD) to facilitate insertion and removal of weights, including: a tubular body made from waterproof fabrics, wherein the tubular body includes an exterior, a top opening, and a bottom opening; a semi-rigid tab attached to the exterior of the tubular body; a pair of fastening assemblies attached to the exterior of the tubular body; wherein: the top opening includes boning that supports the top opening in an open state; the semi-rigid tab includes a top end and a bottom end, wherein: the top end is fixed to the exterior and is close to the top opening of the tubular body, the bottom end is in contact with the exterior as a result of a rigidity of the semi-rigid tab, and the bottom end is lifted away from the exterior when a lifting force is applied and back in contact with the exterior when the lifting force disappears; the pair of fastening assemblies are positioned on opposite sides of the semi-rigid tab; and the semi-rigid tab and the pair of fastening assemblies are parallel to each other and extended between the top opening and the bottom opening of the tubular body.
In some embodiments, the bottom end of the semi-rigid tab includes a rounded or tapered tip to facilitate insertion.
In some embodiments, at least the rounded or tapered tip of the semi-rigid tab uses a color that is different from the color of the exterior of the tubular body.
In some embodiments, the semi-rigid tab includes an arched middle section between the top end and the bottom end, and the arched middle section is raised away from the exterior of the tubular body.
In some embodiments, the bottom end of the semi-rigid tab includes a tip with a base side connecting to the body of the semi-rigid tab, wherein the base side of the tip is wider than the width of the body of the semi-rigid tab so that the base side of the tip includes two edges extending from the body of the semi-rigid tab.
In some embodiments, the pair of fastening assemblies includes a first Velcro assembly positioned to a left side of the semi-rigid tab and a second Velcro assembly positioned to the right side of the semi-rigid tab.
In some embodiments, each of the first Velcro assembly and the second Velcro assembly includes: a hook side fixed onto the exterior of the tubular body; and a first loop side with an upper end fixed onto the exterior of the tubular body at a first position close to the top opening.
In some embodiments, each of the first Velcro assembly and the second Velcro assembly further includes: a second loop side with a bottom end fixed onto the exterior of the tubular body at a second position close to the bottom opening.
In some embodiments, the hook side is wider than the first loop side.
In some embodiments, a first position at which the first loop side is fixed on the exterior is higher than the top of the hook side such that there is a gap between the first position and the top of the hook side.
In some embodiments, the weight pocket liner may further include: a pair of boning supports on opposite sides of the tubular body, wherein each of the pair of boning supports extends from the top opening to the bottom opening, and are respectively underneath the pair of fastening assemblies.
In some embodiments, the waterproof fabrics include Polyester canvas with Polyvinyl Chloride (PVC) Backing.
In some embodiments, the waterproof fabrics are at least 0.55 mm in thickness and includes a 600×600 denier.
In some embodiments, the semi-rigid tab includes boning material providing rigidity that is stronger than the rigidity of the boning supporting the top opening of the tubular body.
In some embodiments, the top end of the semi-rigid tab is aligned with the top opening of the tubular body.
In some embodiments, the top end of the semi-rigid tab is at least one inch by one inch in size and sewn into the tubular body.
In some embodiments, the top opening of the tubular body has a circumference between 12 inches and 14 inches.
In some embodiments, the tubular body of the weight pocket liner has a height between 8 inches and 10 inches.
In some embodiments, the boning supporting the top opening has a thickness of a half inch.
In some embodiments, the top end is fixed to the exterior by one of the following ways: sewing in, Velcro, button, zipper, or Staple gun.
Embodiments of the described invention provide a weight pocket liner that is compatible with weight pockets of BCDs from various popular brands. The weight pocket liner is easily inserted into the weight pockets of a BCD and keeps the weight pocket mouth open to facilitate finding (given limited visibility when wearing a wet suit and hood) and inserting the weight pouches into or removing them from the weight pockets. In addition, the waterproof fabrics on the interior of the weight pocket liner also effectively reduce the friction when operating the weight pouches (especially underwater).
In some embodiments, the tubular body 302 of the weight pocket liner 300 may be made from two pieces of fabric sewed together, with one piece of fabric forming the exterior and the other piece of fabric forming the interior. In some embodiments, the weight pocket liner 300 may be made from a plurality of pieces of fabric, with one large piece forming the tubular body, and other smaller pieces for covering boning on the tubular body 302 or at the top opening 310.
In some embodiments, the top opening 310 of the weight pocket liner 300 may have boning 312 to provide support and structure. For example, the boning 312 may be sandwiched between (e.g., sewed-in) the top edges of the weight pocket liner 300. The boning 312 may use thin and rigid strips of materials, such as plastic or steel, to create a defined shape. The boning material is stiff enough to hold the top opening 310 of the weight pocket liner 300 in an open shape, and is somewhat flexible when pressure applies. With the boning 312, the top opening 310 of the weight pocket liner 300 is kept open even after being inserted and secured in the weight pocket of a BCD.
In some embodiments, the weight pocket liner 300 may have a semi-rigid tab 330 and at least two fastening assemblies fixed to the exterior to help secure the weight pocket liner 300 within a weight pocket of a BCD. The semi-rigid tab 330 and the at least two fastening assemblies are designed to engage with the attaching points of the weight pocket (e.g., the rubber cross supports/straps on the back of the weight pocket, such as attachment points 14 in
For example, the semi-rigid tab 330 (also called a locator tab) may be inserted into the straps (e.g., rubber cross support 14 in
Referring back to
The semi-rigid tab 330 may have a narrower width and a longer length, which includes a top end 332, a curved body 334, and a tip 336. The top end 332 of the semi-rigid tab 330 (e.g., a square or rectangle section on one end of the tab) may be fixed to the exterior of the tubular body 302, close to or part of the top opening 310 of the weight pocket liner 300, and aligned with the top opening 310 of the weight pocket liner 300. The top end 332 of the semi-rigid tab 330 may be fixed to the exterior in one of the following ways: sewed in, Velcro, button, zipper, or Staple gun. The top end may be at least one inch by one inch in size.
The body 334 of the semi-rigid tab 330 may be an arched section between the top end 334 and the tip 336, which is raised away from the exterior of the tubular body 302. The arch in the middle is designed to keep the lower portion of the tab 330, at its natural state, in contact with the exterior of the weight pocket liner 300 as a result of the rigidity of the semi-rigid tab 330. After being inserted in a weight pocket, this design allows the body 334 (middle section) of the tab to have some space for the attachment points (such as the rubber cross supports/straps 14 illustrated in
The tip 336 of the semi-rigid tab 330 is the leading end when inserting the weight pocket liner 300 into the weight pocket of the BCD. The tip 336 may be lifted away from the exterior when a lifting force is applied and back in contact with the exterior when the lifting force disappears. In some embodiments, the tip 336 of the semi-rigid tab 330 may have a rounded or tapered shape to facilitate insertion. The rounded or tapered tip 336 of the semi-rigid tab 330 may use a color that is different from the color of the exterior of liner 300 to help a diver to see where the tab 330 is when inserted into the weight pocket.
In some embodiments, the tip 336 of the semi-rigid tab 330 has a base side 337 connecting to the body of the semi-rigid tab 330, and the base side 337 of the tip 336 may be wider than the width of the body 334 of the semi-rigid tab 330 so that the base side 337 of the tip 336 has two edges extending from the body 334 of the semi-rigid tab 330. The two edges extended from the body 334 may provide additional latches/hooks to prevent the tab 330 from slipping out of the weight pocket after being inserted, thereby further securing the tab inside the weight pocket.
In some embodiments, the pair of fastening assemblies may include a first Velcro assembly positioned on the left side of the semi-rigid tab 330 and a second Velcro assembly positioned on the right side of the semi-rigid tab 330. The distance between the first Velcro assembly and the semi-rigid tab 330 is equal to the distance between the second Velcro assembly and the semi-rigid tab 330. In some embodiments, the Velcro assemblies may be replaced with other fastening mechanisms, such as snap fasteners, zippers, buttons, laces, buckles, hooks, eye closures, or magnetic closures.
Except for the different positions, the two Velcro assemblies may be configured in the same way. For simplicity, only one of the Velcro assemblies 340 is described in the following description.
In some embodiments, each of the Velcro assemblies 340 may include one hook side 342 and at least one loop side. The hook side 342 may be wider than the loop sides. The hook side 342 may be sewn into the exterior of the weight pocket liner 300 in its entirety. A first loop side 344 has its top end 346 sewn into the exterior of the weight pocket liner 300 at a first position close to the top opening 310 of the weight pocket liner 300. The body and the bottom end of the first loop side are left free, which allows the first loop side 344 to be opened and closed by attaching and detaching from the hook side 342. The first position at which the top end 346 of the first loop side is sewn may be higher than the top of the hook side 342 such that there is a gap between the first position and the top of the hook side 342.
In some embodiments, the Velcro assembly 340 may have a second loop side 348 sharing the hook side 342 with the first loop side 344. The second loop side 348 may have a bottom end 349 sewn into the exterior of the weight pocket liner 300 at a second position close to the bottom opening 320 of the weight pocket liner 300. The body and the top end of the second loop side 348 are left free, which allows the second loop side 348 to be opened and closed by attaching and detaching from the hook side 342. The second position at which the bottom end 349 of the second loop side 348 is sewn may be lower than the bottom of the hook side 342 such that there is a gap between the second position and the bottom of the hook side 342.
In some embodiments, the tubular body 302 of the weight pocket liner 300 may have boning 350 (e.g., strips) underneath each of the semi-rigid tab 330 and the two Velcro assemblies 340. The boning 350 may extend from the top opening 310 to the bottom opening 320 of the weight pocket liner 300. The boning may be sewn into the tubular body to provide structural support.
In some embodiments, the weight pocket liner 300 may be made from waterproof fabrics, such as Polyester canvas with Polyvinyl Chloride (PVC) Backing. The fabrics are at least 0.55 mm in thickness and comprise a 600×600 denier. The seams on the tubular body are covered with Ottertex fabrics.
In some embodiments, the top opening of the weight pocket liner 300 may have a circumference between 12 inches and 14 inches. In a preferred embodiment, the weight pocket liner 300 may have a circumference of 12.5 inches.
The weight pocket liner 300 may have a height between 8 inches and 10 inches. In a preferred embodiment, the weight pocket liner 300 may have a height of 9.5 inches.
In some embodiments, the length of the semi-rigid tab may have a length between 7 inches and 8 inches, and a width between 1 inch and 2 inches. In a preferred embodiment, the semi-rigid tab may be 7.5 inches in length and 1.5 inches in width.
In some embodiments, each of the Velcro assembly has a hook side with a length between 4-6 inches and a width between 1-3 inches, a first loop side with a length between 4-5 inches and a width between 1-2 inches, and a second loop side with a length of 4-5 inches and a width between 1-2 inches. In a preferred embodiment, the hook side is 2 inches by 5 inches in size, the first loop side is 4.5 inches by 1 inch in size, and the second loop side is 5 inches by 1 inch in size.
In some embodiments, the boning supporting the top opening of the weight pocket liner 300 may have a length between 13-14 inches and a width between 0.5-1 inch. In a preferred embodiment, the boning supporting the top opening of the weight pocket liner 300 may be 13.5 inches by 0.5 inches in size.
In some embodiments, three separate and parallel semi-rigid strips may extend from the top opening to the end opening of the weight pocket liner 300 and be fixed on the body of the weight pocket liner 300. The three semi-rigid strips may be used as boning to support the body of the weight pocket liner 300. Each of the semi-rigid strips may be 9 inches by 0.5 inches in size. The three semi-rigid strips may be respectively placed under the first Velcro assembly, the semi-rigid tab (location tab), and the second Velcro assembly.
In the above descriptions, when the term “between” is used with a range, both the endpoints of the range are included. For example, a length between 3-4 inches means the length may be 3 inches, 4 inches, or any length in between.
As shown, the fabric forming the tubular body of the weight pocket liner is 13.5″ wide (13.5 inches) at the top, 12.5″ wide at the bottom, and 9.5″ in height. The top opening of the weight pocket liner has a 13.5″×0.5″ boning (13.5 inches in length and 0.5 inches in height). The top of the fabric is 1″ wider than the bottom before the fabric is sewed into a tubular shape.
On the body of the weight pocket liner, a semi-rigid tab (also called locator tab) 620 is placed in the middle. The semi-rigid tab 620 has a top end 622 fixed to the exterior of the weight pocket liner, but the tab body 624 and the tip 626 of the tab are not fixed to the exterior. The semi-rigid tab 620 may be a thin, elongated piece of material that is relatively stiff and inflexible, but not completely rigid. It is able to bend and deform slightly under pressure or force. The rigidity of the semi-rigid tab 620 keeps the tip 626 of the tab 620 in contact with the exterior of the weight pocket liner. The body of the semi-rigid tab 620 may have an arch raised in the middle so that there is a small space between the exterior of the weight pocket liner and the body of the semi-rigid tab 620. This space is left to fit the attachment points of the weight pocket when the liner is inserted.
In some embodiments, the tip 626 of the tab 620 may be a tapered shape to facilitate insertion. The tip base 627, in some embodiments, may be wider than the width of the body of the tab 620 so that the tip 626 has two edges extended from the body of the tab 620. The two extended edges may provide additional latches to stabilize the weight pocket liner when inserted in the weight pocket.
There are at least two fastening assemblies 610 on the exterior of the weight pocket liner, and positioned on both sides of the semi-rigid tab 620. In some embodiments, the fastening assemblies 610 are Velcro assemblies. Each Velcro assembly includes a hook side fixed on the exterior of the weight pocket liner, and at least one loop side to engage with the hook side.
For simplicity and clarity,
In some embodiments, underneath each of the semi-rigid tab 620 and the two fastening assemblies 610, boning may be used to support the structure of the liner body. For instance, a 9″×0.5″ boning strip may be sewn into the exterior underneath the two fastening assemblies 610. The boning under the semi-rigid tab 620 may be a 9″×0.75″ strip, with the bottom tip of the boning overlap with (e.g., then folded into) the inside of the weight pocket liner.
Inserting the Weight Pocket Liner into a Weight Pocket of a BCD
The height/length of the weight pocket liner 720 is specifically designed so that the top opening 750 of the liner is just above the flap opening 760 of the weight pocket 710. The boning of the top opening 750 keeps its open state to facilitate the insertion and removal of a weight pouch 730, which can hold a certain amount of weight (e.g., up to 12 lbs.). In addition, the waterproof fabrics on the interior of the weight pocket liner 720 effectively reduce the friction level when inserting or pulling out the weight pouch, which addresses the friction issue in the existing BCD system (e.g., without the liner 720, the friction between the canvas-type material of the weight pouch 730 and the rubber material of the weight pocket 710 is high, and will increase significantly in a wet condition).
In this disclosure, spatially relative terms such as “under,” “below,” “lower,” “over,” “upper,” and the like, are used for ease of description to explain the positioning of one element relative to a second element. These terms are intended to encompass different orientations of the device in addition to different orientations than those depicted in the figures. Further, terms such as “first,” “second,” and the like, are also used to describe various elements, regions, sections, etc. and are also not intended to be limiting. Like terms refer to like elements throughout the description.
As used herein, the terms “having,” “containing,” “including,” “comprising,” and the like are open-ended terms that indicate the presence of stated elements or features, but do not preclude additional elements or features. The articles “a,” “an” and “the” are intended to include the plural as well as the singular, unless the context clearly indicates otherwise.
Although this invention has been disclosed in the context of certain implementations and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed implementations to other alternative implementations and/or uses of the invention and obvious modifications and equivalents thereof. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed implementations described above.
Furthermore, the skilled artisan will recognize the interchangeability of various features from different implementations. In addition to the variations described herein, other known equivalents for each feature can be mixed and matched by one of ordinary skill in this art to construct analogous systems and techniques in accordance with principles of the present invention.
It is to be understood that not necessarily all objects or advantages may be achieved in accordance with any particular implementation of the invention. Thus, for example, those skilled in the art will recognize that the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other objects or advantages as may be taught or suggested herein.