Patent Application
20110277295
The present disclosure relates, generally, to curtain weights, and, more particularly, to selectable length weighted ribbons, and individual dumplings separable therefrom, together with an associated method of manufacture therefor, and which weighted ribbons and/or dumplings may be used in association with curtains and in other applications.
Curtain weighting systems are often used in venues wherein it is important that a curtain hang straight. For example, such weighting systems are most preferably used in situations where the sweeping motion of bi-parting curtains, as they open and close (whether activated manually or by motorized means), must be smooth and pleasant in accord with visual and sensory expectations of, for example, a theater audience.
Curtain weighting systems may further be used in industrial applications, wherein it is important that a curtain be returned quickly and accurately to a closed position. An example of such an application is an industrial loading dock door comprising a vinyl or plasticized curtain of uniform or segmented design, or a screen, wherein forklifts, pallet-moving equipment, or the like, repeatedly traverse the door and curtain arrangement.
Curtain weighting systems are additionally beneficial to ensure that folds and wrinkles may smooth or hang out faster. This is especially true with regard to theater curtains and other curtains used in public facilities, where the fabrics for such curtains have been treated with flame retardants (as required under local fire code for public safety), but where typical flame retardant treatments, especially those used in association with cotton fabrics, render impractical the use of steaming or ironing processes for removal of fold lines and wrinkles. Specifically, steaming or ironing processes can degrade or destroy the flame retardant compound, creating an unsafe condition, and/or can bring the flame retardant to the surface of the fabric, thereby leaving a white residue on the fabric surface and thus ruining the curtain. Of course, steaming or ironing, in general, may also cause the fabric to shrink from its finished size. Accordingly, curtain weighting systems may beneficially contribute to the smooth appearance of such curtains, while avoiding the consequences of adverse steaming and ironing processes.
Curtain weighting systems may be applied to curtains, either in horizontally or vertically disposed arrangement, most often within a hem, depending upon the user's application. Individual weights are sometimes placed within a pocket formed adjacent a lower margin of the curtain, or near or within a hem, or are pinned to an appropriate area near the curtain margin. Such prior art curtain weighting systems are of varying designs, most typically of a corded or chained arrangement. Exemplars of such designs may be seen with reference to United States Patent Application Publication Number US 2003/0056333 to Boyle, U.S. Pat. Nos. 3,577,307 and 3,673,045 to Baier et al., and U.S. Pat. No. 3,259,151 to Schmitz. Some systems comprise weighted pins, as may be seen with reference to U.S. Pat. No. 1,936,198 to Kirsch, and U.S. Pat. No. 1,828,678 to Peterman et al.
Other systems, such as may be seen with reference to
It will be immediately recognized by one of ordinary skill in the art that the above-referenced systems typically utilize lead weights due to their ease of puncturing during sewing processes. However, it is well known that lead is a hazardous material, and may cause or contribute to chronic conditions such as kidney damage, nervous system damage, hypertension, and reproductive system damage. Furthermore, when lead is heated to high temperatures, such as might be experienced during a fire, toxic decomposition products are released, and explosion dangers are possible if placed in contact with water. For these reasons, lead is not a preferred weighting material for use in private or public applications, and it has thus become increasingly difficult to secure domestic supplies of lead for fabrication of the required weights.
It will also be recognized by one of ordinary skill in the art that such prior art weighting systems are often less than optimally conducive to mechanical division from strip form into separate weight units, or into selected lengths. This is because cutting between the weights leaves, at best, an unfinished fabric edge that may unravel without end. At worst, cutting the strip between weights leaves open the individual segment at one or both ends, thus exposing the leaden weight therewithin. Most often, both circumstances occur.
Further disadvantageously, the components of such prior art weighting systems are sewn or stitched together according to well-known, single-line seams. This manner of construction may further contribute to the unraveling of fabric edges, together with exposure and/or loss of the internal leaden weights. Yet additionally, such prior art systems are often not flame retardant and are not typically subject to flame testing.
Thus, it is clear that there is an unmet need for a weight system, with associated methods of fabrication and use of such a weight system, that avoids the use of leaden weights; that allows for convenient, safe, and secure separation of a larger “roll stock” of weighted ribbon into smaller selected lengths of multi-weight ribbon, or into individual weight segments; that provides for securely fused edges or seals, even upon separation of a larger “roll stock” of weighted ribbon into smaller selected lengths of multi-weight ribbon, or into individual weight segments; that avoids the use of sewn or stitched seams as a structural component of the weighted ribbon; that is pretreated to provide flame retardant characteristics or is inherently flame retardant; and that is convenient and safe to fabricate and to use.
Briefly described, in a preferred embodiment, the system and method of the present invention overcome the above-mentioned disadvantages and meet the recognized need for such a system and method by providing a fire retardant, polymer strip or “ribbon,” preferably of woven, fusible, polyester fabric, which is v-folded to form a closed-end along the longitudinal length of the ribbon, and to thus provide a trough-like structure for the receipt of uniformly dimensioned weights therewithin. The weights preferably are formed of galvanized or stainless steel (and are lead-free), each of which is inserted into the ribbon in a spaced array, and preferably at specific intervals. The polymer ribbon is then preferably ultrasonically or heat sealed (or fused) at least between each weight to form a plurality of individual weight segments along the ribbon's length, each individual weight segment otherwise called a “dumpling.” Yet additionally, a longitudinal seal is formed through the length of the entire ribbon (via ultrasonic or heat sealing), preferably just below the abutting top edges of the trough-like or v-folded ribbon. As such, each individual weight is maintained, captured or otherwise encapsulated within side seals, a top seal, and a closed-end.
More specifically, and with regard to the side seals, ultrasonic or heat sealing technology is used to form double seals between each weight, such that individual weight dumplings, or selected lengths of multi-weight ribbon, can be separated from a larger “roll stock” of such weighted ribbon by cutting through an unsealed section defined by, and disposed between, any of the double seals. Alternatively, ultrasonic or heat sealing technology is used to form a single fused section (i.e., a broad-single-seal) of substantial width in its lateral dimension between each weight, such that the weighted ribbon may be cut within the broad-single-seal to similarly provide individual weight dumplings, or selected lengths of multi-weight ribbon, from a larger “roll stock” of such weighted ribbon.
In either of the double-seal or broad-single-seal embodiments, individual weight dumplings and/or selected lengths of multi-weight ribbon may be cut from a larger “roll stock” of such weighted ribbon without causing dysfunctional fraying and/or unraveling of the woven ribbon material proximate the cut(s), and thus exposure of the weight(s) within the ribbon trough. In sum, the double-seals and the broad-single-seals provide a digitally-defined point, region or section for transverse division or cutting of the weighted ribbon into discrete lengths (or “loose” dumplings), and thus prevent loss of any weight(s) adjacent to such a transverse cut or division of the weighted ribbon. Yet additionally, the double-seals and the broad-single-seals provide a fray-reduction element or fray stopping point when the weighted ribbon is cut to provide discrete lengths (or “loose” dumplings).
The preferred weight is relatively thin and flat, and of uniform width and height, in order that the finished ribbon and/or dumpling products lie flat and unobtrusively against the curtain or fabric member with which it is to be used. In the preferred embodiment, the unit ribbon weight, or, alternatively, the unit dumpling weight, is selected by providing a relatively thicker or thinner weight, the width and height dimensions being otherwise preferably unaffected.
In use, a preselected length or precut section of weighted ribbon, or an individual dumpling, is sewn or otherwise affixed to a curtain or other fabric material member in a location consistent with the intended use. This location may be within a formed hem, in a seam, at a fabric margin, or otherwise at the user's discretion.
In addition or as an alternative to sewing, the manner of affixing the weighted ribbon or dumpling to a curtain or other fabric member may also be via cooperating hook and loop fasteners, cooperating mechanical snap means, cooperating button and hole means, adhesives, adhesive tapes, or the like.
Thus, and uniquely advantageous to the present invention, the weight system described herein avoids the use of leaden weights; allows for convenient, safe, and secure separation of a larger “roll stock” of weighted ribbon into smaller selected lengths of multi-weight ribbon, or into individual weight segments (i.e., individual weight dumplings); provides for securely fused edges or seals, even upon cutting or separation of a larger “roll stock” of weighted ribbon into smaller selected lengths of multi-weight ribbon, or into individual weight dumplings; avoids the use of sewn or stitched seams as a structural component of the weighted ribbon; is pretreated to provide flame retardant characteristics or, alternatively, is inherently flame retardant; and is convenient and safe to fabricate and to use.
Accordingly, one feature and advantage of the system and method of the present invention is the ability to avoid the use of leaden weights.
Another feature and advantage of the system and method of the present invention is to allow for convenient, safe, and secure cutting or separation of a larger “roll stock” of weighted ribbon into smaller selected lengths of multi-weight ribbon, or into individual weight segments (i.e., dumplings).
Another and further feature and advantage of the system and method of the present invention is to provide for securely fused edges or seals, even upon cutting or separation of a larger “roll stock” of weighted ribbon into smaller selected lengths of multi-weight ribbon, or into individual weight dumplings.
Another and still further feature and advantage of the system and method of the present invention is to avoid the use of sewn or stitched seams as a structural component of the weighted ribbon.
Another feature and yet still further advantage of the system and method of the present invention is to provide flame retardant characteristics.
Another feature and further advantage of the system and method of the present invention is to provide a system incorporating a preferred weight that is relatively thin and flat, and of uniform width and height, in order that the finished ribbon and/or dumpling products lie flat and unobtrusively against the curtain or fabric member with which it is to be used.
Another feature and further advantage of the system and method of the present invention is that the unit ribbon weight, or, alternatively, the unit dumpling weight, may be selected by providing a relatively thicker or thinner weight, the width and height dimensions being otherwise preferably unaffected.
Another feature and further advantage of the system and method of the present invention is to provide a weighting system that is convenient and safe to fabricate and to use.
These and other features and advantages of the system and method of the present invention will become apparent to those ordinarily skilled in the art after reading the following Detailed Description of the Invention and Claims in light of the accompanying drawing Figures.
Accordingly, the system and method of the present invention will be understood best through consideration of, and with reference to, the following drawings, viewed in conjunction with the Detailed Description of the Invention referring thereto, in which like reference numbers throughout the various drawings designate like structure, and in which:
It is to be noted that the drawing Figures presented are intended solely for the purpose of illustration and that they are, therefore, neither desired nor intended to limit the claimed invention to any or all of the exact details of construction shown, except insofar as they may be deemed essential to the claimed invention.
In describing preferred and alternate embodiments of the system and method of the present disclosure illustrated in the drawing Figures, specific terminology is employed for the sake of clarity. The claimed invention, however, is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner to accomplish a similar purpose.
In that form of the preferred embodiment of the system and method of the present invention chosen for purposes of illustration,
As best seen with reference to
Ribbon 20 is preferably v-folded to provide a closed-end 22 along the length of ribbon 20, and to thus form a trough 24 for the receipt of uniformly dimensioned weights 30 therewithin. Trough 24 preferably comprises sides 24a and 24b, and top edges 24c, 24d. Weights 30 preferably are formed of galvanized or stainless steel or other suitable non-staining metals (and are lead-free), each of which are positioned within trough 24 of v-folded ribbon 20, and preferably at specific intervals or any other selected spaced array.
Polymer ribbon 20 is preferably ultrasonically or heat sealed (fused) to form longitudinal seal 40, proximate the abutting top edges 24c, 24d of trough 24, and to further form transverse double seals 50, to thus provide a plurality of individual weight segments 60 along the length of ribbon 20, each individual weight segment 60 otherwise called a “dumpling.” Transverse double seals 50 preferably extend from closed-end 22, through longitudinal seal 40, and to top edges 24c, 24d of trough 24. As such, each individual weight 30 within weighted ribbon 10 is maintained, captured or otherwise encapsulated within respective “side” seals 50, a “top” longitudinal seal 40, and a “bottom” closed-end 22.
Specifically, between each weight 30 are formed transverse double seals 50, such that “loose” individual weight dumplings 60 (see,
In either of the double-seal 50 or broad-single-seal 150 embodiments, such loose individual weight dumplings 60 and/or selected lengths of multi-weight ribbon 10 may be cut from a larger “roll stock” of such weighted ribbon 10 without causing endless fraying and/or unraveling of the woven ribbon 20 proximate the cut(s), and thus exposure and/or loss of weight(s) 30 within trough 24. Specifically, double-seals 50 and broad-single-seals 150 provide a digitally-defined point, region or section for transverse division or cutting of weighted ribbon 10 into discrete lengths (or “loose” dumplings), and thus prevent loss of any weight(s) 30 adjacent to such a transverse cut or division of weighted ribbon 10. Yet additionally, and most fundamentally, seals 50, 150 provide a fray-reduction element or fray stopping point when ribbon 10 is cut to provide discrete lengths (or “loose” dumplings).
With reference to
As a non-limiting exemplary disclosure, weights 30 are approximately 1.05 inches wide×1.10 inches high, the only variable being the thickness thereof, as best seen with continuing reference to
It will be apparent to one of ordinary skill in the art that further adjustment of weight per unit length of weighted ribbon 10 may also be made by increasing or decreasing the spacing between weights 30, so that a greater or fewer number of weights 30 of preselected thickness are thusly disposed within weighted ribbon 10 per unit length. Yet additionally, the unit weight may be further affected by alternating, or even varying, thicknesses of weights 30 along the length of weighted ribbon 10.
In use, a preselected or precut section of weighted ribbon 10, or an individual dumpling 60, is sewn, as via thread 70, or otherwise affixed to curtain C or other fabric material member in a location and direction consistent with the intended use. As best seen with reference to
For example, depicted in
In addition or as an alternative to sewing, the manner of affixing the weighted ribbon 10 or dumpling 60 to the curtain or other fabric member may also be via cooperating hook and loop fasteners, cooperating mechanical snap means, cooperating button and hole means, adhesives, adhesive tapes, or the like.
Thus, and uniquely advantageous to the present invention, the weight system described herein avoids the use of leaden weights; allows for convenient, safe, and secure separation of a larger “roll stock” of weighted ribbon 10 into smaller selected lengths of multi-weight ribbon 10, or into individual weight dumplings 60; provides for securely fused edges or seals, even upon cutting or separation of a larger “roll stock” of weighted ribbon 10 into smaller selected lengths of multi-weight ribbon 10, or into individual weight dumplings 60; avoids the use of sewn or stitched seams as a structural component of weighted ribbon 10; is pretreated to provide flame retardant characteristics or, alternatively, is inherently flame retardant; and is convenient and safe to fabricate and to use.
In the alternate embodiments of
In a further alternate embodiment, ribbon 20 of the present invention may be fabricated to include use of a supplemental binding or sealing material or agent, in order to increase or enhance the strength of seals 40, 50, 150.
Generally, the several embodiments of weighted ribbon 10 of the present invention may be manufactured pursuant to the following method: providing ribbon 20 formed of a woven, fusible fabric; folding ribbon 20 along its longitudinal length to provide closed-end 22 and to thus define trough 24 having sides 24a, 24b and top edges 24c, 24d; providing a plurality of weights 30; disposing each weight 30 of the plurality of weights in spaced array within trough 24; closing trough 24 to maintain the plurality of weights 30 therewithin; and, forming, in ribbon 20, at least one transverse seal 50 or 150 between each weight 30 disposed within trough 24. The at least one transverse seal 50 or 150 provides for a digitally-defined section for transverse division of weighted ribbon 10 into discrete lengths (of either selected lengths of multi-weight ribbon 10 and/or individual weight dumplings 60), without loss of a weight 30 adjacent to a transverse division of the weighted ribbon 10, and without substantial fraying of ribbon 20 proximate a transverse division.
More specifically, the step of forming, in ribbon 20, at least one transverse seal comprises the step of forming, in ribbon 20, a transverse double seal 50 between each weight 30 disposed within trough 24, and wherein transverse double seal 50 comprises an unsealed region 52 therebetween, and wherein unsealed region 52 constitutes the digitally-defined section for transverse division of weighted ribbon 10 into discrete lengths. Alternatively, the step of forming, in ribbon 20, at least one transverse seal comprises the step of forming, in ribbon 20, a transverse broad-single-seal between each weight 30 disposed within trough 24, and wherein the transverse broad-single-seal constitutes the digitally-defined section for transverse division of weighted ribbon 10 into discrete lengths. In either instance, the at least one transverse seal 50 or 150 between each weight 30 extends from closed-end 22 substantially to top edges 24c, 24d of trough 24, and wherein the at least one transverse seal 50 or 150 between each weight 30 serves as a fray-reduction and/or a fray-stopping element upon transverse division of weighted ribbon 10.
The step of closing trough 24 comprises the step of forming longitudinal seal 40 proximate top edges 24c, 24d of trough 24. Alternatively, the step of closing trough 24 comprises the step of reflexively folding over at least one of sides 24a, 24b of trough 24 such that at least one of top edges 24c, 24d of trough 24 resides adjacent a side 24a or 24b of trough 24, preferably proximate closed-end 22.
Applications for the weighting systems of the present invention, whether of ribbon or dumpling type, may include stage curtains, such as main curtains, valences, borders, legs, rear stage curtains, mid-stage curtains, lambrequins, tormentors, cycloramas, sharkstooth scrims, back-drops, bounce drops, Lenos, Kabuki curtains, masking curtains, and the like. Similarly, the weighting systems of the present invention may be used in association with plastic or vinyl sheeting for industrial applications. Additionally, the weighting systems of the present invention may be used in awnings, sails, shades, draperies, divider curtains, exhibit curtains, wraparound masking for tables and displays, trade show booth masking, cubicle curtains in hospitals and health care facilities, home theater curtains, casements, shears, black-out curtains, linings, and the like.
Having thus described exemplary embodiments of the present invention, it should be noted by those skilled in the art that the within disclosures are exemplary only and that various other alternatives, adaptations, and modifications may be made within the scope and spirit of the present invention. Accordingly, the present invention is not limited to the specific embodiments as illustrated herein, but is only limited by the following claims.
| Number | Date | Country | |
|---|---|---|---|
| 20110113610 A1 | May 2011 | US |
