This nonprovisional application claims priority to Japanese Patent Application No. 2021-146767 filed on Sep. 9, 2021 with the Japan Patent Office, the entire contents of which are hereby incorporated by reference.
The present disclosure relates to a welded structure and a manufacturing method thereof, and a battery and a manufacturing method thereof.
Japanese Patent Laying-Open No. 2019-181496 discloses a laser welding method by which metal plates can be easily welded to each other even when a gap between the metal plates is large.
An object of the present disclosure is to provide a welded structure in which metal members are more sufficiently welded to each other and a manufacturing method thereof, and a battery in which electrode terminals of battery cells are more sufficiently welded to each other and a manufacturing method thereof.
The manufacturing method of a welded structure according to the present disclosure is a manufacturing method of a welded structure in which a first metal member and a second metal member are welded to each other. The manufacturing method includes bringing the first metal member and the second metal member into contact with each other so as to form a space surrounded by the first metal member and the second metal member, wherein a pressure reducing port is formed between the first metal member and the second metal member or in at least one metal member of the first metal member and the second metal member; the manufacturing method of a welded structure further includes performing a suction operation on the space through the pressure reducing port to depressurize the space so as to bring a first portion of the first metal member into contact with a second portion of the second metal member or to make a distance between the first portion of the first metal member and the second portion of the second metal member smaller than that when the space is not depressurized; and welding the first portion of the first metal member and the second portion of the second metal member to each other in a state where the space is depressurized.
In the manufacturing method of a welded structure, it is acceptable that the first metal member is made of copper, and the second metal member is made of aluminum.
In the manufacturing method of a welded structure, the first portion of the first metal member and the second portion of the second metal member may be welded to each other by irradiating an outer surface of the second metal member with a laser beam that travels in a direction from the second portion of the second metal member toward the first portion of the first metal member.
In the manufacturing method of a welded structure, it is acceptable that the first metal member includes a bottom plate portion and a peripheral wall portion surrounding the bottom plate portion, the space is defined by the bottom plate portion, the peripheral wall portion and the second metal member, the bottom plate portion is provided with a convex portion, and the convex portion protrudes from the bottom plate portion, a distal end of the convex portion in a protruding direction defines the first portion, and a part of the second metal member facing the first portion defines the second portion.
A manufacturing method of a battery according to the present disclosure includes: stacking a first battery cell having a first electrode terminal and a second battery cell having a second electrode terminal; and forming a welded structure in which the first electrode terminal which serves as the first metal member and the second electrode terminal which serves as the second metal member are welded to each other in accordance with the manufacturing method of a welded structure according to the present disclosure.
In the manufacturing method of a battery, when a direction along which the first battery cell and the second battery cell are stacked is defined as a stacking direction, and a direction intersecting the stacking direction is defined as an intersecting direction, the first electrode terminal includes a first extending portion extending from a main body of the first battery cell in the intersecting direction, a first bent portion formed at a distal end of the first extending portion in the extending direction of the first extending portion, and a first joining portion extending from the first bent portion in a direction parallel to the stacking direction, the second electrode terminal includes a second extending portion extending from a main body of the second battery cell in the intersecting direction, a second bent portion formed at a distal end of the second extending portion in the extending direction of the second extending portion, and a second joining portion extending from the second bent portion in a direction parallel to the stacking direction, and the welded structure may be formed by welding the first joint portion and the second joint portion to each other.
A welded structure according to the present disclosure includes a first metal member and a second metal member joined to the first metal member by welding, wherein the first metal member and the second metal member are brought into contact with each other so as to form a space surrounded by the first metal member and the second metal member, a pressure reducing port is formed between the first metal member and the second metal member or in at least one metal member of the first metal member and the second metal member, the first metal member includes a bottom plate portion and a peripheral wall portion surrounding the bottom plate portion, the space is defined by the bottom plate portion, the peripheral wall portion, and the second metal member, the bottom plate portion is provided with a convex portion, and the convex portion protruding from the bottom plate portion, and a distal end of the convex portion in a protruding direction and a part of the second metal member facing the distal end are welded to each other.
A battery according to the present disclosure includes a first battery cell having a first electrode terminal and a second battery cell having a second electrode terminal and stacked on the first battery cell, and the welded structure according to the present disclosure is formed by welding the first electrode terminal which serves as the first metal member and the second electrode terminal which serves as the second metal member to each other.
The foregoing and other objects, features, aspects and advantages of the present disclosure will become more apparent from the following detailed description of the present disclosure when taken in conjunction with the accompanying drawings.
An embodiment of the present disclosure will be described below. It should be noted that unless otherwise specified, the scope of the present disclosure is not limited to the number, the amount or the like cited in the embodiment to be described below. The same or equivalent portions in the drawings will be denoted by the same reference numerals, and the description thereof will not be repeated.
[Battery 100]
The battery 100 includes a first battery cell 1, and a second battery cell 2 stacked on the first battery cell 1. The number of battery cells included in the battery 100 is not particularly limited. As an example, the battery cell may be a lithium ion battery.
In
The first battery cell 1 includes a main body 1a, an electrode terminal 10 (a first electrode terminal), and an electrode terminal 18 (see
The second battery cell 2 includes a main body 2a, an electrode terminal 20 (a second electrode terminal), and an electrode terminal 28 (
[Welded Structures 30a and 30b]
The battery 100 includes welded structures 30a and 30b (see
The electrode terminal 10 functions as a first metal member in the welded structures 30a and 30b. The electrode terminal 10 is, for example, a negative electrode terminal, and is made of copper. The electrode terminal 20 functions as a second metal member in the welded structures 30a and 30b. The electrode terminal 20 is, for example, a positive electrode terminal, and is made of aluminum. The battery 100 may include only one of the welded structures 30a and 30b.
(Electrode Terminal 10 (First Metal Member))
The electrode terminal 10 (see
The electrode terminal 10 further includes a bottom plate portion 10c1 (see
The bottom plate portion 10c1 is formed with a convex portion 10t1 and a convex portion 10t2 by press molding or the like, and the convex portions 10t1 and 10t2 project from the bottom plate portion 10c1 in the intersecting direction CR (in a direction away from the main body 1a). The distal end of the convex portion 10t1 in the protruding direction thereof defines a first portion 11a, and is welded to the second joining portion 20c of the electrode terminal 20. The distal end of the convex portion 10t2 in the protruding direction thereof defines a first portion 11b, and is welded to the second joining portion 20c of the electrode terminal 20.
(Electrode Terminal 20 (Second Metal Member))
The electrode terminal 20 (see
A part of the second joining portion 20c of the electrode terminal 20 facing the distal end of the convex portion 10t1 defines a second portion 21a, and is welded to the first portion 11a of the electrode terminal 10. A part of the second joining portion 20c of the electrode terminal 20 facing the distal end of the convex portion 10t2 defines a second portion 21b, and is welded to the first portion 11b of the electrode terminal 10.
The electrode terminal 20 is further formed with a pressure reducing port 20h1 and a pressure reducing port 20h2. In the present embodiment, the pressure reducing ports 20h1 and 20h2 are formed to penetrate the second joining portion 20c of the electrode terminal 20 in the thickness direction. In the present embodiment, the positions of the pressure reducing ports 20h1 and 20h2 are deviated from the positions of the convex portions 10t1 and 10t2 in the longitudinal direction of the first joining portion 10c and the second joining portion 20c (that is, in the direction orthogonal to the stacking direction AR and the intersecting direction CR).
(Space SP)
The electrode terminal 10 and the electrode terminal 20 are disposed in contact with each other, and thereby, a space SP surrounded by the electrode terminal 10 and the electrode terminal 20 is formed between the electrode terminal 10 and the electrode terminal 20. In the present embodiment, the space SP (see
(Welding Traces 31a and 31b)
As illustrated in
Similarly, the convex portion 10t2 is provided at the electrode terminal 10, and the distal end (the first portion 11b) of the convex portion 10t2 in the protruding direction and the second portion 21b of the second joining portion 20c of the electrode terminal 20 are disposed to face each other. The first portion 11b may be configured to press against the second portion 21b when a suction operation is not performed to reduce an internal pressure of the space SP, which will be described later. When the first portion 11b of the electrode terminal 10 and the second portion 21b of the electrode terminal 20 are welded to each other, a welding trace 31b is formed on the outer surface 20s of the second joining portion 20c of the electrode terminal 20.
(Manufacturing Method)
A manufacturing method of the welded structures 30a and 30b will be described in the following. As illustrated in
In the manufacturing method of the welded structures 30a and 30b, a duct or a nozzle of a suction device 60 (see
As illustrated in
As illustrated in
[Functions and Effects]
In some embodiments, at the time of welding the two metal members to each other, a gap between the metal members, more specifically, a gap between the welding points of the two metal members is made as small as possible. In some embodiments, the gap (solidification shrinkage amount) between the metal members remains constant each time when the welding is performed.
In the above-described embodiment, the electrode terminals 10 and 20 are brought into contact with each other to form a space SP between the electrode terminals 10 and 20, and by depressurizing the space SP through the pressure reducing ports 20h1 and 20h2 (the Pascal's law), it is possible to reduce the size of the gap or the variation of the gap. By optimizing the degree of depressurization and the intensity of the laser beam, it is possible to readily improve the welding quality. Therefore, according to the above-described embodiment, it is possible to obtain a welded structure in which the metal members are more sufficiently welded to each other and a manufacturing method thereof as well as a battery in which the electrode terminals of the battery cells are more sufficiently welded to each other and a manufacturing method thereof.
According to the above-described embodiment, since the electrode terminals 10 and 20 can be welded to each other by irradiating a laser beam on the electrode terminals 10 and 20 in a non-contact manner without the need of disposing the terminal members 41 and 42, it is possible to reduce the size of the entire apparatus as compared with Comparative Example 1 illustrated in
According to the above-described embodiment, by performing the depressurization in accordance with the Pascal's law to, it is possible to generate a negative pressure substantially uniformly in the entire space SP, and consequently, it is possible to reduce the size of the gap and or the variation of the gap as compared with Comparative Example 2.
In the above-described embodiment, the electrode terminal 20 is formed with two pressure reducing ports 20h1 and 20h2, but the number of the pressure reducing ports may be one. A pressure reducing port may be formed on the electrode terminal 10 or may be formed on both the electrode terminal 10 and the electrode terminal 20. A pressure reducing port may be formed between a part of the electrode terminal 10 and a part of the electrode terminal 20 by joining the two parts.
Although the embodiments of the present disclosure have been described as above, it should be understood that the embodiments disclosed herein are illustrative and non-restrictive in every respect. The scope of the present disclosure is defined by the terms of the claims, and is intended to include any modifications within the meaning and scope equivalent to the terms of the claims.
Number | Date | Country | Kind |
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2021-146767 | Sep 2021 | JP | national |